Flying-patting vertical detection equipment for ceramic rod parts
By designing a vertical inspection device that combines a storage bin, a vibrating feeder, and a CCD camera, high-quality appearance inspection of ceramic rod parts is achieved, solving the problem of low imaging quality in traditional equipment and realizing imaging without blind spots.
Patent Information
- Application Number
- CN202520050764.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Traditional glass turntable inspection equipment is ill-suited for high-quality appearance inspection of lightweight and small ceramic rod parts, which can easily lead to poor image quality.
A vertical inspection device with flying camera design was designed. It adopts a combination of storage bin, vibrating feeder, guide wheel and visual inspection CCD camera to realize the vertical free fall motion of ceramic rod parts and to perform blind-angle imaging through CCD cameras distributed around the perimeter.
It achieves high-quality appearance inspection of ceramic rod parts, with high imaging quality and the ability to perform appearance inspection without blind spots.
Smart Images

Figure CN223857068U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection equipment technical field, specifically a kind of fly vertical detection equipment of ceramic rod parts. BACKGROUND
[0002] Some parts, such as ceramic rod, are cylindrical structure, due to light weight, small volume, appearance quality requirement is high, this kind of part if using visual CCD camera to carry out appearance detection, traditional glass carousel detection equipment is difficult to adapt to its detection requirement, this small part is small in volume and quality, when rotating with glass carousel, it is easy to fly out, or position is easy to sway, cause CCD imaging quality is not high, it is difficult to carry out high-quality appearance quality detection. Therefore, a special equipment needs to be developed to carry out appearance detection on ceramic rod and other small parts. SUMMARY
[0003] PROBLEMS TO BE SOLVED
[0004] The utility model discloses a kind of fly vertical detection equipment of ceramic rod parts to make up for the deficiency of prior art.
[0005] TECHNICAL SOLUTION
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of fly vertical detection equipment of ceramic rod parts, including storage bin, the storage bin is connected with vibrating feeder tray by guide chute, the vibrating feeder tray side is provided with detection machine, the detection machine is fixedly connected with installation rack, the installation rack is provided with a pair of adjacent guide wheels, a pair of guide wheels are coaxially connected to a pair of intermeshing transmission gear, the transmission gear side is engaged with driving gear, the driving gear is installed on the output shaft of a driving motor, the driving motor is installed on installation rack, guide groove is opened on a pair of guide wheels, discharge nozzle is provided above the middle of a pair of guide wheels, the vibrating feeder tray is connected by the upper end of discharge nozzle through guide pipe, the lower end of discharge nozzle is provided with receiving nozzle directly below, the receiving nozzle is provided with inductor below, the inductor is provided with three 120 degrees distribution visual detection CCD camera outside, the receiving nozzle is provided with branch bin directly below.
[0007] Preferably, the lower end of the storage bin is provided with a straight vibrator.
[0008] Preferably, the inductor is a transmissive optical fiber sensor.
[0009] Preferably, the lower end of the visual detection CCD camera is provided with a horizontal and vertical adjusting bracket.
[0010] Preferably, the branch bin side is provided with a blowing mechanism.
[0011] Preferably, the outer side of the inductor is provided with a pair of strip-shaped LED light sources arranged in an up-down manner.
[0012] Advantages:
[0013] Compared with the prior art, the fly-by vertical detection equipment for the ceramic rod parts has the following advantages:
[0014] The utility model discloses a volume and mass of the ceramic rod body material are carried out appearance detection, in the detection process, make the free fall motion of the vertical state of ceramic rod body, the CCD camera of 120 degree distribution of the motion track four -around, can be dead angle to the fly -by imaging of cylinder, the imaging quality is higher, compare the appearance detection of its is more favorable. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is structure schematic diagram of the utility model;
[0016] Figure 2 It is structure schematic diagram of another visual angle of the utility model;
[0017] Figure 3 It is structure schematic diagram of detection machine platform of the utility model;
[0018] Figure 4 It is structure schematic diagram of the utility model Figure 3 It is structure enlarged schematic diagram of A place in the utility model;
[0019] Figure 5 It is front view structure schematic diagram of detection machine platform of the utility model;
[0020] Figure 6 It is installation structure schematic diagram of transmission gear and drive gear of the utility model.
[0021] In the drawing:
[0022] 1, storage silo;2, guide chute;3, vibrating feeder tray;4, detection machine platform;5, mounting rack;6, guide wheel;7, transmission gear;8, drive gear;9, drive motor;10, discharge nozzle;11, guide pipe;12, receiving nozzle;13, inductor;14, visual inspection CCD camera;15, straight vibrator;16, distribution bin;17, air blowing mechanism;18, strip-shaped LED light source;601, guide groove. DETAILED DESCRIPTION
[0023] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a kind of ceramic rod part's fly vertical detection equipment, including storage bin 1, storage bin 1 is connected with vibrating feeder 3 by material guiding groove 2, vibrating feeder 3 side is provided with detection machine platform 4, detection machine platform 4 is fixedly connected with mounting rack 5, mounting rack 5 is provided with a pair of adjacent guide wheels 6, a pair of guide wheels 6 are coaxially connected to a pair of mutually meshing transmission gears 7, the side of transmission gear 7 is engaged with driving gear 8, driving gear 8 is installed on the output shaft of a driving motor 9, driving motor 9 is installed on mounting rack 5, guide groove 601 is opened on a pair of guide wheels 6, discharge nozzle 10 is provided above the middle of a pair of guide wheels 6, vibrating feeder 3 is connected through the upper end of discharge nozzle 10 by material guiding pipe 11, discharge nozzle 10 lower end is provided with material receiving nozzle 12 directly below, material receiving nozzle 12 is provided with inductor 13 below, inductor 13 is provided with three 120 degrees distribution visual inspection CCD camera 14 outside, the appearance of the volume and mass tiny ceramic rod body material is detected, in the detection process, ceramic rod body is in vertical state free fall motion, CCD camera is distributed in 120 degrees around its motion trajectory, can fly imaging without dead angle to cylinder, imaging quality is higher, it is more conducive to its appearance detection.
[0025] Wherein the lower end of the material receiving nozzle 12 in the application is provided with a distribution bin 16, one side of the distribution bin 16 is provided with a blowing mechanism 17, the blowing mechanism 17 is provided so that the good product / defective product is blown and distributed, and collected in the distribution bin.
[0026] Please refer to Figure 1 The lower end of the storage bin 1 is provided with a straight vibrator 15.
[0027] Please refer to Figure 3 And Figure 5 The inductor 13 is a pair of bar-shaped LED light sources 18 arranged above and below the inductor 13, which is used to light when taking pictures.
[0028] Please refer to Figure 3 The lower end of the visual inspection CCD camera 14 is provided with a horizontal and vertical adjusting bracket, which is used to adjust the best imaging position of the CCD.
[0029] Working principle: during the detection process, the ceramic rod body is in the free fall motion in the vertical state, the CCD camera distributed in 120 degrees around the motion track can take the fly imaging of the cylinder without dead angle, the imaging quality is higher, and it is more beneficial to the appearance detection.
[0030] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A flying bar vertical inspection apparatus for ceramic rod parts, characterized by: Including the storage bin (1), the storage bin (1) is connected with the vibrating feeder (3) through the guide chute (2), one side of the vibrating feeder (3) is provided with the detection machine (4), the detection machine (4) is fixedly connected with the mounting rack (5), the mounting rack (5) is provided with a pair of adjacent guide wheels (6), a pair of guide wheels (6) are coaxially connected to a pair of meshing transmission gears (7), one side of the transmission gear (7) is engaged with the driving gear (8), the driving gear (8) is installed on the output shaft of a driving motor (9), the driving motor (9) is installed on the mounting rack (5), a pair of guide wheels (6) are provided with guide grooves (601), a discharge nozzle (10) is arranged above a pair of guide wheels (6) in the middle, the vibrating feeder (3) is connected through the upper end of the discharge nozzle (10) through the guide pipe (11), the lower end of the discharge nozzle (10) is provided with a receiving nozzle (12) below, the receiving nozzle (12) is provided with an inductor (13) below, the inductor (13) is provided with three 120-degree distributed visual detection CCD cameras (14) outside, the receiving nozzle (12) is provided with a distribution bin (16) below.
2. The apparatus according to claim 1, wherein: The straight vibrator (15) is installed at the lower end of the storage bin (1).
3. The apparatus according to claim 1, wherein: The inductor (13) is a pair of optical fiber sensors.
4. The apparatus according to claim 1, wherein: The visual detection CCD camera (14) is provided with a transverse longitudinal adjusting support at the lower end.
5. The apparatus according to claim 1, wherein: The distribution bin (16) is provided with a blowing mechanism (17) on one side.
6. The apparatus according to claim 1, wherein: A pair of upper and lower strip-shaped LED light sources (18) are arranged outside the inductor (13).