Hydrophilic deepening emulsion stirring device
By introducing a water bath and a circulating feeding mechanism into the hydrophilic deepening emulsion stirring device, the problems of uneven heating and high cost are solved, achieving uniform heating of the emulsion, reducing equipment costs, and improving the stirring effect.
Patent Information
- Application Number
- CN202520318584.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing hydrophilic emulsion stirring devices suffer from uneven heating and high costs. In particular, electric heating devices with heating tubes are inexpensive but have poor heating effects, while double-walled water bath heating devices are expensive and difficult to maintain.
The design combines a water bath and a mixing drum. The water bath is connected to an external constant temperature water bath to heat the aggregate bin. The heated emulsion is then fed back into the mixing drum using a circulating feeding mechanism, achieving uniform heating, reducing equipment costs, and improving mixing efficiency.
It achieves uniform heating of the emulsion, reduces equipment costs, facilitates maintenance, and improves mixing uniformity.
Smart Images
Figure CN223874984U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to deepening emulsion stirring technical field more specifically, relate to a kind of hydrophilic deepening emulsion stirring device. BACKGROUND
[0002] Deepening emulsion is a kind of auxiliary used to improve the dyeing depth of disperse dyes on polyester fabric, and hydrophilic deepening emulsion, as its name implies, is a deepening emulsion with hydrophilic property, which can make the finished fabric have hydrophilic effect and is widely used in textile fabric manufacturing field.
[0003] Hydrophilic deepening emulsion is configured from various chemical substances, in order to ensure the uniformity of each component in the emulsion, it needs to be stirred, and some hydrophilic deepening emulsion needs to be kept at a certain temperature when used to ensure its performance, so its stirring device often has heating function.
[0004] Currently commonly used are stirring devices using heating tube electric heating and double-layer barrel water bath heating, the stirring device using heating tube electric heating, its electric heating tube is deeply inserted into stirring barrel, the emulsion in stirring barrel is heated by heating the heating tube, using this way, the cost of stirring device is low, but the heating is uneven, the heating effect is poor, and the emulsion attached to the surface of heating tube is easy to cause emulsion scorching; the stirring device using double-layer barrel water bath heating, heating pipes are arranged on the outer wall of barrel, circulating hot water is supplied to the heating pipes by external constant-temperature water bath equipment, this way has good heating uniformity, but the cost of stirring device is high, and the pipeline maintenance is difficult, so it is urgent to improve. UTILITY MODEL CONTENTS
[0005] The utility model aims at overcoming the deficiencies of prior art, and provides a kind of hydrophilic deepening emulsion stirring device, water bath box is connected with external constant-temperature water bath equipment, so that the aggregate bin can be heated, and the emulsion in aggregate bin reenters stirring cylinder by circulating feeding mechanism, not only can improve the heating effect of emulsion, but also the equipment cost is low, and maintenance is convenient.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of hydrophilic deepening emulsion stirring device, including stirring cylinder, water bath box and circulating feeding mechanism, the stirring cylinder includes stirring cavity and the aggregate bin being arranged at the lower part of stirring cavity, the water bath box is sleeved outside aggregate bin, the water bath box is sealed with the outer wall of stirring cylinder, heating cavity is formed between the water bath box and the outer wall of aggregate bin, the lower part of aggregate bin is equipped with discharging interface, the discharging interface penetrates water bath box, the side surface of stirring cylinder is equipped with return material interface, the circulating feeding mechanism is connected with discharging interface and return material interface respectively, the stirring cavity, discharging interface, circulating feeding mechanism, return material interface and stirring cavity form circulating feeding loop.
[0007] Further, the water bath tank is provided with a water inlet pipe and a water outlet pipe in communication with the heating cavity, the water inlet pipe is lower than the water outlet pipe, and the water outlet pipe is higher than the lower part of the aggregate bin.
[0008] Further, the water bath tank is fixed to the stirring barrel by bolts.
[0009] Further, the upper part of the water bath tank is sealed to the lower part of the stirring barrel by a first sealing gasket, the outer side of the aggregate bin is provided with a platform, the upper part of the water bath tank is provided with an annular sheet, the upper part of the first sealing gasket abuts against the lower part of the platform, and the lower part of the first sealing gasket abuts against the upper part of the annular sheet.
[0010] Further, the water bath tank is provided with a first annular rib, the upper part of the first annular rib is provided with a second annular rib, the discharge port penetrates through the first annular rib, the outer side of the second annular rib is provided with a second sealing gasket, the upper part of the second sealing gasket abuts against the lower part of the aggregate bin, and the lower part of the second sealing gasket abuts against the upper part of the first annular rib.
[0011] Further, the circulating feeding mechanism comprises a first pump body and a connecting pipe group, the inlet end of the first pump body is connected to the discharge port, and the two ends of the connecting pipe group are respectively connected to the outlet end of the first pump body and the return port.
[0012] Further, the connecting pipe group comprises a first connecting pipe and a second connecting pipe, one end of the first connecting pipe is connected to the outlet end of the first pump body, and one end of the second connecting pipe is connected to the discharge port.
[0013] Further, the circulating feeding mechanism further comprises a three-way valve and a discharge pipe, the three ports of the three-way valve are respectively connected to the first connecting pipe, the second connecting pipe and the discharge pipe.
[0014] Further, the upper part of the stirring barrel is provided with a feeding port, the lower part of the stirring barrel is provided with a discharge port, the discharge port is located on the side of the aggregate bin, the end of the discharge port is connected to a second pump body, and the outlet end of the second pump body is connected to a discharge pipe.
[0015] Further, the outer side of the stirring barrel is provided with a driving mechanism, the stirring cavity is internally provided with a stirring paddle, the two ends of the stirring cavity are respectively sealed by a first cover plate and a second cover plate, one end of the stirring paddle is connected to the first cover plate, and the other end penetrates through the second cover plate, the end of the stirring paddle penetrating through the second cover plate is connected to the driving mechanism, the driving mechanism can drive the stirring paddle to rotate, the driving mechanism comprises a speed reducer, a driving wheel connected to the speed reducer and a driven wheel connected to the stirring paddle, and the driving wheel and the driven wheel are connected by a connecting belt.
[0016] The lower part of the stirring cylinder is fixed with a support, the support is fixed with a support plate, the support plate is below the stirring cylinder, and the circulating feeding mechanism and the driving mechanism are fixed on the upper part of the support plate.
[0017] In summary, the utility model has the following beneficial effects:
[0018] 1、The water bath box and the stirring cylinder are fixed through bolts, through the design, can realize the detachable design of water bath box, for the hydrophilic deepening emulsion that does not need heating, can not install water bath box, thereby can greatly reduce the cost of equipment, and for the hydrophilic deepening emulsion that needs heating, also can install water bath box in later period, and maintenance is convenient, and the practicality is good.
[0019] 2、Through setting up the water bath box, the hydrophilic deepening emulsion in the stirring cavity can be water bath heated, and when the water bath box is used to heat the material collecting bin, the circulating feeding mechanism works, the first pump body sends the heated hydrophilic deepening emulsion in the material collecting bin into the stirring cavity again through the connecting pipe group and stirs, through the circulating feeding, the uniformity of the hydrophilic deepening emulsion in the stirring cavity can be greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a structure schematic view of the first perspective of the embodiment;
[0021] Figure 2 It is a structure schematic view of the second perspective of the embodiment;
[0022] Figure 3 It is a structure schematic view of the second perspective of the embodiment; Figure 2
[0023] Figure 4 It is a sectional view of the embodiment;
[0024] Figure 5 It is an enlarged view of A; Figure 4
[0025] Figure 6 It is an enlarged view of B. Figure 4
[0026] Reference numerals: 1. Mixing drum; 11. Mixing chamber; 12. Feed inlet; 13. Discharge port; 14. Collection bin; 15. Discharge port; 16. Platform; 17. Return port; 18. Mixing paddle; 2. First cover plate; 3. Second cover plate; 4. Drive mechanism; 41. Gear motor; 42. Drive wheel; 43. Driven wheel; 44. Connecting belt; 5. Water bath; 51. Heating chamber; 52. Water inlet pipe; 53. Water outlet pipe; 54. Annular plate; 55. First annular rib; 56. Second annular rib; 6. First sealing gasket; 7. Second sealing gasket; 8. Circulating feeding mechanism; 81. First pump body; 82. First connecting pipe; 83. Second connecting pipe; 84. Three-way valve; 85. Discharge pipe; 9. Second pump body; 91. Discharge pipe; 100. Bracket; 101. Support plate. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] like Figures 1 to 6 As shown, this embodiment discloses a hydrophilic deepening emulsion stirring device, including a stirring drum 1, a water bath 5, and a circulating feeding mechanism 8. The stirring drum 1 includes a stirring chamber 11, and a stirring paddle 18 is provided inside the stirring chamber 11. A driving mechanism 4 is provided on the outside of the stirring drum 1. One end of the stirring paddle 18 is connected to the driving mechanism 4. The driving mechanism 4 can drive the stirring paddle 18 to rotate. The driving mechanism 4 includes a reduction motor 41, a driving wheel 42 connected to the reduction motor 41, and a driven wheel 43 connected to the stirring paddle 18. The driving wheel 42 and the driven wheel 43 are connected by a connecting belt 44. The stirring paddle 18 and the driving mechanism 4 are both existing technologies. By driving the stirring paddle 18 to rotate through the reduction motor 41, the hydrophilic deepening emulsion in the stirring chamber 11 can be stirred.
[0029] The mixing drum 1 is provided with a feed inlet 12 at the top and a discharge port 13 at the bottom. The discharge port 13 is located on the side of the collection bin 14. A second pump body 9 is connected to the end of the discharge port 13. A discharge pipe 91 is connected to the outlet end of the second pump body 9. The second pump body 9 is a conventional power pump that can transfer the hydrophilic deepening emulsion in the mixing chamber 11 to the outside. The discharge pipe 91 is connected to external equipment. The hydrophilic deepening emulsion enters the mixing chamber 11 from the feed inlet 12 and is transported to the outside through the second pump body 9 after being stirred.
[0030] The stirring cavity 11 is sealed at both ends by a first cover plate 2 and a second cover plate 3, both of which are bolted to the stirring drum 1. By arranging the first cover plate 2 and the second cover plate 3, the installation of the stirring paddle 18 is facilitated, and the stirring cavity 11 can be easily cleaned. One end of the stirring paddle 18 is connected to the first cover plate 2, and the other end penetrates the second cover plate 3 and is connected to the driven wheel 43.
[0031] The stirring drum 1 includes a material collecting bin 14 arranged at the lower part of the stirring cavity 11. The water bath box 5 is arranged outside the material collecting bin 14, and a heating cavity 51 is formed between the water bath box 5 and the outer wall of the material collecting bin 14. The water bath box 5 is provided with a water inlet pipe 52 and a water outlet pipe 53 communicating with the heating cavity 51. The water inlet pipe 52 is arranged lower than the water outlet pipe 53, and the water outlet pipe 53 is arranged higher than the lower part of the material collecting bin 14. The water inlet pipe 52 and the water outlet pipe 53 are connected to an external constant-temperature water bath device. The constant-temperature water bath device is a prior art, and its specific principle is that hot water in the constant-temperature water bath device enters the heating cavity 51 through the water inlet pipe 52, and the lower part of the material collecting bin 14 can be soaked in the hot water in the heating cavity 51. The hydrophilic deepening emulsion in the material collecting bin 14 is heated by water bath. After heat exchange between the hot water in the heating cavity 51 and the material collecting bin 14, the cooled hot water is retransported into the constant-temperature water bath device through the water outlet pipe 53 for heating.
[0032] The water bath box 5 is sealingly fitted with the outer wall of the stirring drum 1. Specifically, the upper part of the water bath box 5 is sealingly fitted with the lower part of the stirring drum 1 by a first sealing gasket 6. The outer side of the material collecting bin 14 is provided with a platform 16. The upper part of the water bath box 5 is provided with an annular sheet 54. The upper part of the first sealing gasket 6 abuts against the lower part of the platform 16, and the lower part of the first sealing gasket 6 abuts against the upper part of the annular sheet 54. The upper part of the heating cavity 51 is sealingly fitted with the stirring drum 1 by the first sealing gasket 6, which can effectively prevent the hot water in the heating cavity 51 from leaking and has good sealing effect.
[0033] As shown in Figure 6 The water bath box 5 is fixed to the stirring drum 1 by bolts. By this design, the water bath box 5 can be designed to be detachable. For hydrophilic deepening emulsion that does not need to be heated, the water bath box 5 can not be installed, thereby greatly reducing the cost of the equipment. For hydrophilic deepening emulsion that needs to be heated, the water bath box 5 can be installed later, which is convenient to maintain and has good practicability.
[0034] The lower part of the collection bin 14 is provided with a discharge interface 15, which penetrates the water bath tank 5. The side of the mixing drum 1 is provided with a return interface 17. The circulating feeding mechanism 8 is connected to the discharge interface 15 and the return interface 17 respectively. The mixing chamber 11, the discharge interface 15, the circulating feeding mechanism 8, the return interface 17 and the mixing chamber 11 form a circulating feeding loop. Specifically, the circulating feeding mechanism 8 includes a first pump body 81 and a connecting pipe assembly. The first pump body 81 is existing technology. The inlet end of the first pump body 81 is connected to the discharge interface 15. The two ends of the connecting pipe assembly are connected to the outlet end of the first pump body 81 and the return interface 17 respectively.
[0035] By setting up a water bath 5, the hydrophilic deepening emulsion in the mixing chamber 11 can be heated by water bath. When the collection bin 14 is heated by the water bath 5, the circulating feeding mechanism 8 works. The first pump body 81 sends the heated hydrophilic deepening emulsion in the collection bin 14 back into the mixing chamber 11 for stirring through the connecting pipe assembly. Through circulating feeding, the uniformity of the hydrophilic deepening emulsion in the mixing chamber 11 can be greatly improved.
[0036] The water bath tank 5 is provided with a first annular rib 55 inside, and a second annular rib 56 is provided on the upper part of the first annular rib 55. The discharge port 15 passes through the first annular rib 55, and a second sealing gasket 7 is sleeved on the outside of the second annular rib 56. The upper part of the second sealing gasket 7 abuts against the lower part of the collection bin 14 and the lower part abuts against the upper part of the first annular rib 55. Through the above design, the discharge port 15 can be sealed, thereby preventing hot water from seeping out.
[0037] like Figure 3 As shown, the connecting pipe assembly includes a first connecting pipe 82 and a second connecting pipe 83. One end of the first connecting pipe 82 is connected to the outlet end of the first pump body 81, and one end of the second connecting pipe 83 is connected to the discharge port 15. The circulating feeding mechanism 8 also includes a three-way valve 84 and a discharge pipe 85. The three ports of the three-way valve 84 are respectively connected to the first connecting pipe 82, the second connecting pipe 83 and the discharge pipe 85. The three-way valve 84 is existing technology. Through the three-way valve 84, the first connecting pipe 82 and the second connecting pipe 83 or the first connecting pipe 82 and the discharge pipe 85 can be connected. When the first connecting pipe 82 and the discharge pipe 85 are connected, the hydrophilic deepening emulsion in the stirring chamber 11 can be drained.
[0038] The mixing drum 1 is fixed with a bracket 100 at its lower part, and a support plate 101 is fixed inside the bracket 100. The support plate 101 is located below the mixing drum 1. The circulating feeding mechanism 8, the second pump body 9 and the driving mechanism 4 are fixed on the upper part of the support plate 101. By setting the bracket 100, the stability of the mixing drum 1 can be improved.
[0039] The above merely is preferred implementation manner of the present application, the protection scope of the present application is not only limited to the above examples, and belongs to the technical scheme under the idea of the present application all belongs to the protection scope of the present application. It should be pointed out that, for ordinary skilled person in the art, under the premise of not departing from the principle of the present application, some improvements and decorations, these improvements and decorations should also be considered as the protection scope of the present application.
Claims
1. A hydrophilic deepening emulsion whipping device, characterized by, The device comprises a stirring cylinder (1), a water bath box (5) and a circulating feeding mechanism (8), the stirring cylinder (1) comprises a stirring cavity (11) and a material collecting bin (14) arranged at the lower part of the stirring cavity (11), the water bath box (5) is arranged outside the material collecting bin (14), the water bath box (5) is in sealing cooperation with the outer wall of the stirring cylinder (1), a heating cavity (51) is formed between the water bath box (5) and the outer wall of the material collecting bin (14), the lower part of the material collecting bin (14) is provided with a discharging interface (15), the discharging interface (15) penetrates the water bath box (5), the side of the stirring cylinder (1) is provided with a return material interface (17), the circulating feeding mechanism (8) is connected with the discharging interface (15) and the return material interface (17) respectively, and the stirring cavity (11), the discharging interface (15), the circulating feeding mechanism (8), the return material interface (17) and the stirring cavity (11) form a circulating feeding loop.
2. A hydrophilic deepening emulsion stirring device according to claim 1, characterized in that, The side of the water bath box (5) is provided with a water inlet pipe (52) and a water outlet pipe (53) in communication with the heating cavity (51), the position of the water inlet pipe (52) is lower than that of the water outlet pipe (53), and the position of the water outlet pipe (53) is higher than that of the lower part of the material collecting bin (14).
3. A hydrophilic deepening emulsion stirring device according to claim 1, characterized in that, The water bath box (5) and the stirring cylinder (1) are fixed by bolts.
4. The hydrophilic deepening emulsion stirring device according to claim 1, characterized in that, The upper part of the water bath box (5) and the lower part of the stirring cylinder (1) are sealed by a first sealing gasket (6), the outside of the material collecting bin (14) is provided with a platform (16), the upper part of the water bath box (5) is provided with an annular sheet (54), the upper part of the first sealing gasket (6) abuts against the lower part of the platform (16), and the lower part of the first sealing gasket (6) abuts against the upper part of the annular sheet (54).
5. The hydrophilic deepening emulsion stirring device according to claim 1, characterized in that, The inside of the water bath box (5) is provided with a first annular rib (55), the upper part of the first annular rib (55) is provided with a second annular rib (56), the discharging interface (15) penetrates the first annular rib (55), the outside of the second annular rib (56) is provided with a second sealing gasket (7), the upper part of the second sealing gasket (7) abuts against the lower part of the material collecting bin (14) and the lower part of the second sealing gasket (7) abuts against the upper part of the first annular rib (55).
6. A hydrophilic deepening emulsion stirring device according to claim 1, characterized in that The circulating feeding mechanism (8) comprises a first pump body (81) and a connecting pipe group, the inlet end of the first pump body (81) is connected with the discharging interface (15), and the two ends of the connecting pipe group are respectively connected with the outlet end of the first pump body (81) and the return material interface (17).
7. A hydrophilic deepening emulsion stirring device according to claim 6, characterized in that The connecting pipe group comprises a first connecting pipe (82) and a second connecting pipe (83), one end of the first connecting pipe (82) is connected with the outlet end of the first pump body (81), and one end of the second connecting pipe (83) is connected with the discharging interface (15).
8. A hydrophilic deepening emulsion stirring device according to claim 7, characterized in that The circulating feeding mechanism (8) further comprises a three-way valve (84) and a discharging pipe (85), the three ports of the three-way valve (84) are respectively connected with the first connecting pipe (82), the second connecting pipe (83) and the discharging pipe (85).
9. A hydrophilic deepening emulsion stirring device according to claim 1, characterized in that, The upper part of the stirring cylinder (1) is provided with a feeding port (12), the lower part of the stirring cylinder (1) is provided with a discharging interface (13), the discharging interface (13) is located at the side of the material collecting bin (14), the end of the discharging interface (13) is connected with a second pump body (9), and the outlet end of the second pump body (9) is connected with a discharging pipe (91).
10. The hydrophilic deepening emulsion stirring device according to claim 1, characterized in that, The stirring barrel (1) is provided with a driving mechanism (4) outside, the stirring cavity (11) is provided with a stirring paddle (18) inside, the two ends of the stirring cavity (11) are respectively sealed and covered with a first cover plate (2) and a second cover plate (3), one end of the stirring paddle (18) is connected with the first cover plate (2) and the other end penetrates through the second cover plate (3), the end of the stirring paddle (18) penetrating through the second cover plate (3) is connected with the driving mechanism (4), the driving mechanism (4) can drive the stirring paddle (18) to rotate, the driving mechanism (4) comprises a speed reducer (41), a driving wheel (42) connected with the speed reducer (41) and a driven wheel (43) connected with the stirring paddle (18), and the driving wheel (42) and the driven wheel (43) are connected through a connecting belt (44). The stirring barrel (1) is fixed with a support (100) at the lower part, the support (100) is fixed with a supporting plate (101) inside, the supporting plate (101) is located below the stirring barrel (1), and the circulating feeding mechanism (8) and the driving mechanism (4) are fixed on the upper part of the supporting plate (101).