Granulation raw material supply device for polymer filling master batch
By precisely coordinating the lifting winch unit and the rotary drive, and combining the design of the mixing drive and the mixing gear set, the problems of low efficiency, poor accuracy and uneven mixing in the traditional raw material feeding process are solved, achieving efficient and accurate raw material conveying and mixing, and improving the automation and intelligence level of the equipment.
Patent Information
- Application Number
- CN202520376202.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Traditional raw material feeding processes are inefficient, inaccurate, and unstable, resulting in uneven mixing, a lack of automation and intelligent control, and a tendency to splash or leak.
The system employs a precise combination of lifting winch unit, rotary drive motor and transfer diversion component, combined with the design of stirring drive motor and stirring gear set, to achieve stable feeding and multi-point stirring. It is equipped with tilting sealing door, flow sensor and scanner, etc., to ensure accurate diversion of raw materials and uniform mixing.
It improves the accuracy of raw material conveying and the uniformity of mixing, enhances the automation and intelligence level of the equipment, avoids raw material waste and pollution, and provides an efficient and accurate raw material feeding and mixing solution.
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Figure CN223875041U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to organic molecule polymerization technical field, concretely is a kind of granulation raw material supply device of high molecular filling masterbatch. BACKGROUND
[0002] In the field of chemical industry, pharmacy and other need accurate batching and mixing reaction, reaction kettle is one of core equipment.However, traditional raw material feeding and mixing process often has many problems.
[0003] Firstly, the raw material feeding process usually relies on manual operation or simple mechanical device, which is not only inefficient, but also difficult to ensure the accuracy and stability of feeding.Especially when dealing with multiple raw materials, it is easy to cause raw material confusion, inaccurate measurement and other problems, which seriously affects the effect of subsequent chemical reaction and product quality.
[0004] Secondly, the traditional stirring structure usually adopts single stirring shaft and blade design, and the stirring effect is limited, which is difficult to realize multi-point stirring and multi-pipeline feeding, resulting in uneven mixing of raw materials in the reaction kettle, affecting the reaction efficiency and product performance.
[0005] In addition, in the raw material conveying and feeding process, due to the lack of effective drainage and limiting device, raw materials are easy to splash or leak, causing raw material waste and environmental pollution.At the same time, the traditional feeding and stirring equipment often lacks necessary monitoring and control means in the operation process, such as real-time monitoring and adjustment of raw material flow, stirring speed and other parameters, which is difficult to realize automation and intelligent control.
[0006] In view of the above problems, the patent proposes an improved stable feeding structure and stirring structure.The stable feeding structure realizes the stable lifting and accurate drainage of raw materials through the precise cooperation of lifting winch unit, dumping sealing door, rotary drive machine and other components.The design of transfer and drainage assembly further ensures the accuracy and reliability of raw materials in the conveying process.At the same time, the stirring structure adopts the combination design of stirring drive machine, stirring gear set, stirring shaft pipe and stirring blade, realizes multi-point stirring and multi-pipeline feeding, improves the uniformity of raw material mixing in the reaction kettle, and in view of this, in view of the above problems, the utility model is produced. CONTENT OF THE UTILITY MODEL
[0007] In order to achieve the above object, the utility model discloses a granulating raw material feeding device for high molecular filled masterbatch, which comprises a reaction kettle, a processing support, a plurality of raw material boxes, a stirring structure and a stable feeding structure, the reaction kettle is installed on the processing support, the plurality of raw material boxes are evenly installed on the processing support, the stable feeding structure is installed on the processing support, and the stable feeding structure is connected to the plurality of raw material boxes, the stirring structure is installed on the reaction kettle, and the stable feeding structure comprises a lifting pull box, a lifting winch set, a pouring sealing door, a concave annular slide set, a convex annular slide set, a pair of rotary drives, a pair of rotary gears, a pair of rotary sleeve racks, a transfer box, a quantitative feeding box and a transfer drainage assembly.
[0008] The lifting winch set is installed on the processing support, the lifting pull box is installed on the lifting winch set, the pouring sealing door is installed on the lifting pull box, the concave annular slide set is installed on the processing support, the convex annular slide set is respectively installed on the transfer box and the quantitative feeding box, the convex annular slide is inserted into the inner side of the concave annular slide set, the rotary drive is installed on the processing support, a pair of the rotary gears are installed on the driving end of a pair of the rotary drives, a pair of the rotary sleeve racks are respectively installed on the transfer box and the quantitative feeding box, and a pair of the rotary sleeve racks are respectively gear engaged between a pair of the rotary gears, and the transfer drainage assembly is installed on the transfer box, the quantitative feeding box and the plurality of raw material boxes.
[0009] Preferably, the transfer drainage assembly comprises a plurality of feeding valves, a plurality of lifting shaft pipes, a plurality of lifting sleeve shaft pipes, a plurality of limiting rings, a plurality of lifting annular magnets, a plurality of lifting annular electromagnets and a plurality of current regulators.
[0010] A plurality of the feeding valves are respectively installed on the upper and lower ends of the raw material box, the reaction kettle, the transfer box and the quantitative feeding box, a plurality of the lifting shaft pipes are respectively connected to the lower end of the feeding valve, a plurality of the lifting sleeve shaft pipes are respectively movably sleeved on a plurality of the lifting shaft pipes, a plurality of the limiting rings are respectively installed on the upper end of the lifting sleeve shaft pipe and the lifting shaft pipe, a plurality of the lifting annular magnets are respectively installed on the limiting ring on a plurality of the lifting sleeve shaft pipes, a plurality of the lifting annular electromagnets are respectively installed on the limiting ring on a plurality of the lifting shaft pipes, and a plurality of the current regulators are respectively installed on a plurality of the lifting annular electromagnets.
[0011] Preferably, the stirring structure comprises a stirring drive, a stirring gear set, a plurality of stirring shaft pipes and a plurality of stirring blades.
[0012] A plurality of stirring shaft pipes are inserted into the reaction kettle through bearings, the stirring drive machine is installed on the reaction kettle, the stirring gear set is installed on the stirring drive machine and the stirring shaft pipes, and a plurality of stirring blades are respectively installed on the plurality of stirring shaft pipes.
[0013] Preferably, the processing support is provided with a pouring concave drainage block, the quantitative feeding tank is provided with an inflatable air bag and an air pump, and the inflatable air bag is provided with a flow sensor.
[0014] Preferably, the inside of the quantitative feeding tank is provided with a scanner.
[0015] Preferably, the transfer tank and the plurality of raw material tanks are provided with horn-shaped gathering blocks, and the transfer tank, the quantitative feeding tank and the plurality of raw material tanks are provided with electromagnetic knockers.
[0016] Beneficial effects
[0017] The utility model provides a kind of granulation raw material supply device of high molecular filling masterbatch.It has the following beneficial effects, the granulation raw material supply device of high molecular filling masterbatch, first, stable feeding structure is realized by the precise cooperation of lifting winch unit and rotary drive machine, the steady lifting and accurate rotation of raw material are realized, it is ensured that raw material can be smoothly and accurately drained into transfer tank and raw material tank.The design of transfer drainage component further improves the accuracy and reliability of raw material conveying, avoids the waste and pollution of raw material.Secondly, stirring structure adopts the combination of stirring drive machine and stirring gear set, drives multiple stirring shaft pipes and stirring blades to rotate, realizes the multi-point stirring of raw material in reaction kettle and multi-pipe feeding, improves mixing uniformity.In addition, the design of pouring concave drainage block, inflatable air bag, flow sensor, scanner and horn-shaped gathering block and electromagnetic knocker in preferred scheme not only improves the automation and intelligent level of equipment, but also enhances the stability and durability of equipment, provides more efficient, accurate and reliable solution for raw material feeding and mixing reaction in chemical, pharmaceutical and other fields. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a front view of the granulation raw material supply device of high molecular filling masterbatch.
[0019] Fig. 2 It is a three-dimensional schematic view of the granulation raw material supply device of high molecular filling masterbatch.
[0020] In the diagram: 1. Reactor; 2. Raw material box; 3. Concave annular slide rail assembly; 4. Convex annular slider assembly; 5. Rotary drive motor; 6. Rotary gear; 7. Rotary rack assembly; 8. Transfer box; 9. Quantitative feeding box; 10. Feeding valve; 11. Lifting shaft tube; 12. Lifting sleeve shaft tube; 13. Limiting ring; 14. Lifting ring magnet; 15. Lifting ring electromagnet; 16. Stirring drive motor; 17. Stirring gear assembly; 18. Stirring shaft tube; 19. Stirring blades. Detailed Implementation
[0021] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.
[0023] Example
[0024] like Figs. 1-2 As shown, the reactor 1 is mounted on the processing support, several raw material boxes 2 are evenly mounted on the processing support, the stable feeding structure is mounted on the processing support and connected to several raw material boxes 2, the stirring structure is mounted on the reactor 1, and the stable feeding structure includes: a lifting and pulling box, a lifting winch unit, a tilting sealing door, a concave annular slide rail group 3, a convex annular slider group 4, a pair of rotary drive motors 5, a pair of rotary gears 6, a pair of rotary rack and pinion 7, a transfer box 8, a quantitative feeding box 9, and a transfer diversion assembly;
[0025] Specifically, the lifting winch unit is installed on the processing bracket, the lifting lifting box is installed on the lifting winch unit, the tilting sealing door is installed on the lifting lifting box, the concave annular slide rail assembly 3 is installed on the processing bracket, the convex annular slider assembly 4 is respectively installed on the transfer box 8 and the quantitative feeding box 9, and the convex annular slider slide rail is inserted into the inner side of the concave annular slide rail assembly 3, the rotary drive motor 5 is installed on the processing bracket, a pair of rotary gears 6 are installed on the drive ends of the pair of rotary drive motors 5, a pair of rotary rack sets 7 are respectively installed on the transfer box 8 and the quantitative feeding box 9, and the pair of rotary rack sets 7 are respectively meshed between the pair of rotary gears 6, the transfer diversion assembly is installed on the transfer box 8, the quantitative feeding box 9 and several raw material boxes 2;
[0026] It should be noted that, as described above, the stable operation of the lifting winch unit drives the lifting and pulling box on it to perform smooth and precise lifting movements. The lifting and pulling box carries different types of raw materials, rising or falling steadily with the movement of the winch unit. When it is necessary to dump the raw materials, the tilting sealing door rotates flexibly, smoothly guiding the raw materials into the interior of the transfer box 8. Subsequently, the rotary drive motor 5 starts, driving the rotary gear 6 on its drive end to rotate. The rotary gear 6 meshes tightly with the rotary rack and pinion 7, transmitting the rotational power, causing the transfer box 8 to rotate slowly in the horizontal direction. At the same time, the convex ring slider assembly 4 and the concave ring slide assembly 3 work together tacitly to provide stable limit support for the rotation of the transfer box 8. The transfer box 8 is first moved to the bottom of the lifting and pulling box, and the dumping sealing door opens in time, allowing the raw materials to flow in smoothly. Then, driven by the rotary drive motor 5, the transfer box 8 moves above the different raw material boxes 2. At this time, the transfer and diversion assembly plays its role, accurately guiding the raw materials into the interior of the raw material box 2. Similarly, the transfer and diversion assembly also diverts different types of raw materials into the quantitative feeding box 9. Finally, the quantitative feeding box 9 accurately measures the raw materials inside and diverts the measured raw materials into the reaction vessel 1, providing an accurate raw material ratio for subsequent chemical reactions.
[0027] like Figs. 1-2 As shown, the transfer and diversion assembly includes: several feeding valves 10, several lifting shaft tubes 11, several lifting sleeve shaft tubes 12, several limiting rings 13, several lifting ring magnets 14, several lifting ring electromagnets 15, and several current regulators.
[0028] Specifically, a plurality of said feeding valves 10 are respectively installed at the upper and lower ends of said raw material box 2, said reaction kettle 1, said transfer box 8 and said quantitative feeding box 9, a plurality of said lifting shaft pipes 11 are respectively connected to the lower end of said feeding valves 10, a plurality of said lifting sleeve shaft pipes 12 are respectively movably sleeved on said lifting shaft pipes 11, a plurality of said limiting rings 13 are respectively installed on said lifting sleeve shaft pipes 12 and said lifting shaft pipes 11 at the upper end, a plurality of said lifting ring magnets 14 are respectively installed on said limiting rings 13 on said lifting sleeve shaft pipes 12, a plurality of said lifting ring electromagnets 15 are respectively installed on said limiting rings 13 on said lifting shaft pipes 11, and a plurality of said current regulators are respectively installed on said lifting ring electromagnets 15.
[0029] It should be noted that, in the above, the energization of the lifting ring electromagnet 15 activates the magnetic field generated thereby to stably act on the lifting ring magnet 14, driving the lifting ring magnet 14 to move up and down smoothly and accurately. The lifting ring magnet 14 drives the limiting ring 13 installed thereon to move up and down together, and the limiting ring 13 in turn transmits the lifting force to the lifting sleeve shaft pipe 12 above it. Under the action of the lifting force, the lifting sleeve shaft pipe 12 moves up and down along the lifting shaft pipe 11 flexibly until it is accurately sleeved inside the feeding valve 10. At this time, the lifting sleeve shaft pipe 12 plays its role of guiding the raw material to the inside of the feeding valve 10 smoothly. Through this series of precise cooperation and action, the raw material can be lifted and guided in a stable environment, ensuring the accuracy and reliability of the raw material conveying, and providing strong support for the subsequent processing process.
[0030] As shown in Figs. 1-2 the stirring structure comprises a stirring drive machine 16, a stirring gear set 17, a plurality of stirring shaft pipes 18 and a plurality of stirring blades 19.
[0031] Specifically, a plurality of said stirring shaft pipes 18 are inserted into said reaction kettle 1 through bearings, said stirring drive machine 16 is installed on said reaction kettle 1, said stirring gear set 17 is installed on said stirring drive machine 16 and said stirring shaft pipes 18, and a plurality of said stirring blades 19 are respectively installed on a plurality of said stirring shaft pipes 18.
[0032] It should be noted that, in the above, the stirring drive machine 16 is operated to drive the stirring gear set 17 on the driving end of the stirring drive machine 16 to operate, driving a plurality of stirring shaft pipes 18 on the stirring gear set 17 to rotate stably, and a plurality of stirring blades 19 on a plurality of stirring shaft pipes 18 are rotated respectively, so as to multi-point stir and multi-pipe feed the raw material inside the reaction kettle 1.
[0033] As a preferred scheme, further, the processing support is provided with a pouring concave drainage block, the quantitative feeding box 9 is provided with an inflatable air bag and an air pump, and the inflatable air bag is provided with a flow sensor.
[0034] As a preferred scheme, further, the inside of the quantitative feeding box 9 is provided with a scanner.
[0035] As a preferred scheme, further, the transfer box 8 and the plurality of raw material boxes 2 are provided with horn type gathering blocks, and the transfer box 8, the quantitative feeding box 9 and the plurality of raw material boxes 2 are provided with electromagnetic knockers.
[0036] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A granulation raw material supply device for a high molecular filled master batch, comprising: The reaction kettle, processing support, several raw material boxes, stirring structure and stable feeding structure, the reaction kettle is installed on the processing support, several raw material boxes are evenly installed on the processing support, the stable feeding structure is installed on the processing support, and the stable feeding structure is connected to several raw material boxes, the stirring structure is installed on the reaction kettle, characterized in that the stable feeding structure comprises: lifting and pulling box, lifting and pulling machine set, dumping sealing door, concave ring slide group, convex ring slide block group, a pair of rotary drive machines, a pair of rotary gears, a pair of rotary sleeve racks, transfer box, quantitative feeding box and transfer flow guide assembly; The lifting and pulling machine set is installed on the processing support, the lifting and pulling box is installed on the lifting and pulling machine set, the dumping sealing door is installed on the lifting and pulling box, the concave ring slide group is installed on the processing support, the convex ring slide block group is respectively installed on the transfer box and the quantitative feeding box, and the convex ring slide block group is inserted into the inner side of the concave ring slide group, the rotary drive machine is installed on the processing support, a pair of rotary gears is installed on the driving end of a pair of rotary drive machines, a pair of rotary sleeve racks is respectively installed on the transfer box and the quantitative feeding box, and a pair of rotary sleeve racks is respectively gear engaged between a pair of rotary gears, the transfer flow guide assembly is installed on the transfer box, the quantitative feeding box and several raw material boxes.
2. The granulation raw material supply device for a polymer filler master batch according to claim 1, characterized by The transfer flow guide assembly comprises: several feeding valves, several lifting shaft pipes, several lifting sleeve shaft pipes, several limit rings, several lifting ring magnets, several lifting ring electromagnets and several current regulators; Several feeding valves are respectively installed on the upper and lower ends of the raw material box, the reaction kettle, the transfer box and the quantitative feeding box, several lifting shaft pipes are respectively connected to the lower end of the feeding valve, several lifting sleeve shaft pipes are respectively movably sleeved on the lifting shaft pipes, several limit rings are respectively installed on the upper end of the lifting sleeve shaft pipe and the lifting shaft pipe, several lifting ring magnets are respectively installed on the limit ring of the lifting sleeve shaft pipe, several lifting ring electromagnets are respectively installed on the limit ring of the lifting shaft pipe, and several current regulators are respectively installed on the lifting ring electromagnets.
3. The granulation raw material supply device for a polymer filler master batch according to claim 2, characterized by The stirring structure comprises: a stirring drive machine, a stirring gear set, several stirring shaft pipes and several stirring blades; Several stirring shaft pipes are inserted into the reaction kettle through bearings, the stirring drive machine is installed on the reaction kettle, the stirring gear set is installed on the stirring drive machine and the stirring shaft pipe, and several stirring blades are respectively installed on several stirring shaft pipes.
4. The granulation raw material supply device for a polymer filler master batch according to claim 3, characterized by The processing support is provided with a dumping concave flow guide block, the quantitative feeding box is provided with an inflatable air bag and an air pump, and the inflatable air bag is provided with a flow sensor.
5. The granulation raw material supply device for a polymer filler master batch according to claim 4, characterized by The inside of the quantitative feeding box is provided with a scanner.
6. The granulation raw material supply device for a polymer filler master batch according to claim 5, characterized by The transfer box and the plurality of raw material boxes are provided with horn type gathering blocks, and the transfer box, the quantitative feeding box and the plurality of raw material boxes are provided with electromagnetic knockers.