Full-automatic kneading machine for silicone rubber production
By designing a fully automatic kneader, a motor-driven auger and gear system are used to cut materials into segments, and a conveyor belt is used for automatic conveying. This solves the problem of time-consuming and labor-intensive material discharge in existing kneaders, achieving automated material discharge, reducing workload and improving efficiency.
Patent Information
- Application Number
- CN202423018374.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing silicone rubber production kneading machine has a cumbersome, time-consuming, and labor-intensive discharge process, which increases the workload of the staff.
The machine is fully automatic. It uses a motor to drive the auger to rotate, which in turn drives the fixed ring and gears to rotate. The hollow plate rotates along the discharge pipe to cut the material into segments, and the material is automatically conveyed by the conveyor belt. Combined with the cleaning mechanism and control system, it achieves automatic discharge.
It enables automatic discharge and segmentation of silicone rubber materials, reducing the workload of workers and improving operational convenience and efficiency.
Smart Images

Figure CN223877278U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to kneading machine technical field especially relates to a full -automatic kneading machine for silicone rubber production. BACKGROUND
[0002] Silicone rubber is a very unique material, by silicon and oxygen atom alternately constitute, the silicon atom is usually connected with two organic groups, in physical performance, silicone rubber can keep elasticity in the great temperature span of high and low temperature resistance, in order to facilitate the processing of silicone rubber, need to use a full -automatic kneading machine for silicone rubber production.
[0003] Through the retrieval, China patent publication number is: CN220313860U, discloses a silicone rubber kneader, including base, the surface fixed connection of base has the kneader main body, the surface of kneader main body is equipped with top cover, the surface fixed penetration of top cover has fixed pipe and breather pipe, the outer wall of breather pipe is equipped with solenoid valve, the inner wall fixed connection of top cover has filter box, fan, the surface fixed connection of fan of base, the air inlet of fan and the top opening of fixed pipe are communicated with the hose between, cleaning mechanism, the cleaning mechanism sets up in the inside of fixed pipe, for the cleaning of the bottom of filter box, damping mechanism, the damping mechanism sets up in the bottom of base, the utility model can extract purification to the air in kneader after the processing of silicone rubber is completed, avoid the irritating smell influence people's work, can also reduce the noise produced by vibration, provide good working environment, but the device in actual use, its discharge needs to open the hopper cover, turns over the kneader hopper, takes out the rubber material with iron shovel, its discharging speed is slow and time -consuming and labor -intensive, thereby improves the work intensity of staff. SUMMARY
[0004] In order to make up for the above insufficient, the utility model provides a full -automatic kneading machine for silicone rubber production, aims at improving the problem of complicated and time -consuming and labor -intensive of kneader discharge process in prior art.
[0005] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme: a full -automatic kneading machine for silicone rubber production, including bottom plate, the top fixed connection of bottom plate has kneader, the outer wall left side fixed connection of kneader has motor, the output of motor penetrates the kneader and is fixedly connected with auger, the right side fixed connection of auger has fixed ring, the outer side fixed connection of fixed ring has tooth ring, the inner wall right side rotation of kneader is connected with gear, the right side fixed connection of gear has hollow plate, the right side middle part communication of kneader has discharge pipe, the right side bottom fixed connection of bottom plate has conveyer belt, the outside of kneader is provided with cleaning mechanism, the cleaning mechanism is used for cleaning device temporal part.
[0006] Through the technical scheme, after the motor is started, the motor drives the auger to rotate, so that the material in the kneader is discharged. In this process, the auger drives the fixed ring and the gear thereon to rotate, thereby causing the hollow plate to rotate along the discharge pipe. Since the holes on the hollow plate intersect and stagger with the discharge pipe, the discharged material can be cut and segmented. Then the material falls on the conveyor belt and is conveyed through the transmission of the conveyor belt, thereby realizing automatic discharge and segmentation of the material.
[0007] Further description of the above technical scheme:
[0008] The cleaning mechanism comprises a sealing plate arranged at the front bottom of the kneader, first hinges fixedly connected to the top of the outer wall of the sealing plate, rotating covers rotatably connected to the bottom of the outer wall of the sealing plate, threaded rods rotatably connected to the inner side of the rotating covers, rotating blocks threadedly connected to the outer side of the threaded rods, and the rotating blocks being rotatably connected to the bottom plate.
[0009] Through the technical scheme, the rotating blocks are moved along the rotating covers by rotating the threaded rods. The rotating blocks are located at the bottom of the kneader, and the rotating covers are located outside the sealing plate. With the movement of the rotating blocks, the sealing plate can be opened and closed in a sealed state by means of the first hinges, and the opening and closing angle and range of the sealing plate can be adjusted.
[0010] Further description of the above technical scheme:
[0011] The outer side of the bottom plate is fixedly connected with positioning blocks, and the outer side of the positioning blocks is provided with positioning holes.
[0012] Through the technical scheme, the device can be conveniently installed and fixed by installing threaded parts in the positioning holes of the positioning blocks.
[0013] Further description of the above technical scheme:
[0014] The top of the bottom plate is provided with a movable door, the outer wall of the movable door is fixedly connected with second hinges, and the movable door is rotatably connected with the kneader through the second hinges.
[0015] Through the technical scheme, the movable door can be conveniently opened and closed by the second hinges.
[0016] Further description of the above technical scheme:
[0017] The inner side of the discharge pipe is provided with a mounting groove, and the inner side of the mounting groove is fixedly connected with a heating ring.
[0018] Through the technical scheme, the material can be heated by the heating ring during discharge, thereby facilitating the discharge of the device.
[0019] As a further description of the above technical solutions:
[0020] The front side middle part of the kneader is fixedly connected with a controller, and the controller is electrically connected with the kneader, the motor, the conveying belt and the heating ring respectively.
[0021] Through the above technical solutions: the controller can control the start of the kneader, the motor, the conveying belt and the heating ring respectively.
[0022] As a further description of the above technical solutions:
[0023] The bottom front and back sides of the conveying belt are fixedly connected with supports, and the outer sides of the supports are fixedly connected with the kneader.
[0024] Through the above technical solutions: the supports can improve the structural strength of the device.
[0025] As a further description of the above technical solutions:
[0026] The top of the rotating cover is rotatably connected with a knob, and the bottom of the knob penetrates the rotating cover and is fixedly connected with the threaded rod.
[0027] Through the above technical solutions: the knob can facilitate the rotation of the threaded rod.
[0028] The utility model has the following beneficial effects:
[0029] 1、 in the utility model, the motor is started to drive the auger to rotate, the material in the kneader is discharged, the auger drives the fixed ring and gear to rotate, the hollow plate rotates along the discharge pipe, the material is cut and segmented through the intersection and interlacing of the hole and the discharge pipe, then the material falls on the conveying belt and is conveyed, realizes automatic discharge and segmentation, thereby the working strength of the staff is reduced.
[0030] 2、 in the utility model, the rotating block is moved along the rotating cover through screw connection. The rotating block is at the bottom of the kneader, and the rotating cover is at the outer side of the sealing plate. With the movement of the rotating block, the sealing plate can be opened and closed while keeping sealing and adjusting the opening and closing angle and range through the first hinge, thereby the convenience of the device is improved. DETAILED DESCRIPTION
[0031] Figure 1 A perspective view of a full-automatic kneader for silicone rubber production is provided for the utility model;
[0032] Figure 2 A front view of a full-automatic kneader for silicone rubber production is provided for the utility model;
[0033] Figure 3The utility model provides a partial structure explosion map of full -automatic kneading machine for silicon rubber production is provided.
[0034] Figure 4 The utility model provides a plan view of full -automatic kneading machine for silicon rubber production is provided.
[0035] Figure 5 The utility model provides a split drawing of cleaning mechanism of full -automatic kneading machine for silicon rubber production.
[0036] Legend:
[0037] 1, bottom plate, 2, cleaning mechanism, 201, sealing plate, 202, first hinge, 203, rotating cover, 204, threaded rod, 205, rotating block, 3, kneading machine, 4, motor, 5, auger, 6, fixed ring, 7, gear ring, 8, gear, 9, hollow plate, 10, discharge pipe, 11, conveying belt, 12, mounting groove, 13, heating ring, 14, support, 15, controller, 16, movable door, 17, second hinge, 18, knob, 19, positioning block, 20, positioning hole. DETAILED DESCRIPTION
[0038] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.
[0039] Referring to Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a full -automatic kneading machine for silicon rubber production, including bottom plate 1, the top fixed connection of bottom plate 1 has kneading machine 3, the outer wall left side of kneading machine 3 is fixedly connected with motor 4, and the output of motor 4 penetrates kneading machine 3 and is fixedly connected with auger 5, and the right side of auger 5 is fixedly connected with fixed ring 6, and the outside of fixed ring 6 is fixedly connected with gear ring 7, and the inner wall right side of kneading machine 3 is rotatably connected with gear 8, and the right side of gear 8 is fixedly connected with hollow plate 9, and the right side middle part of kneading machine 3 is connected with discharge pipe 10, and the right side bottom of bottom plate 1 is fixedly connected with conveying belt 11, and the outside of kneading machine 3 is provided with cleaning mechanism 2, and cleaning mechanism 2 is used for cleaning the device temporal part.
[0040] Specific, start motor 4, motor 4 drive auger 5 rotation, the rotation of auger 5 promotes the material in the kneader 3 is discharged, while the auger 5 in the process of rotation, will drive the fixed ring 6 rotation, and the gear 8 on the fixed ring 6 will also rotate, through the meshing transmission effect, gear 8 will drive the hollow plate 9 on it along the discharge pipe 10 rotation, because the hollow plate 9 has a hole, when the hollow plate 9 rotates, its hole and discharge pipe 10 will appear intersecting and staggered, in this state, the material discharged from the kneader 3 is cut into segments, then, the material cut into segments will fall on the conveyor belt 11, the conveyor belt 11 transmission, so that the material can be discharged for conveying, such operation process can realize automatic discharge material and segmentation, greatly reducing the work intensity of workers.
[0041] With reference to Figure 1 , Figure 2 and Figure 5 , cleaning mechanism 2 includes a sealing plate 201, sealing plate 201 is arranged in the front side of the kneader 3 bottom, the outer wall top of sealing plate 201 is fixedly connected with first hinge 202 on both sides, the outer wall bottom of sealing plate 201 is rotatably connected with rotating cover 203 on both sides, the inner side of rotating cover 203 is rotatably connected with threaded rod 204, the outer side of threaded rod 204 is threadedly connected with rotating block 205, rotating block 205 is rotatably connected with bottom plate 1;
[0042] Specific, by rotating threaded rod 204, due to the threaded connection effect, rotating block 205 can be moved along rotating cover 203, because rotating block 205 is located at the bottom of the kneader 3, and rotating cover 203 is located outside the sealing plate 201, so at this time, with the movement of rotating block 205, sealing plate 201 can be opened and closed in a sealed state through first hinge 202, and by this way, the opening angle and range of sealing plate 201 can be adjusted to meet different use requirements. In actual operation, this design can effectively control the feeding and discharging of the kneader 3, improve work efficiency and operation convenience.
[0043] With reference to Figure 1 , Figure 3 and Figure 4 , the outer side of the bottom plate 1 is fixedly connected with positioning block 19, and the outer side of the positioning block 19 is provided with positioning hole 20; The top of the bottom plate 1 is provided with a movable door 16, and the outer wall of the movable door 16 is fixedly connected with a second hinge 17 on the front and back sides, and the movable door 16 is rotatably connected with the kneader 3 through the second hinge 17; The inner side of the discharge pipe 10 is provided with a mounting groove 12, and the inner side of the mounting groove 12 is fixedly connected with a heating ring 13;
[0044] Specific, by installing the screw in the positioning hole 20 on the positioning block 19, can facilitate the installation and fixed device, through the second hinge 17 can facilitate the opening and closing of the door 16 to facilitate the device to add material, through the heating ring 13 in the installation slot 12 can be heated to improve the material discharge rate.
[0045] Referring to Figure 2 、 Figure 3 and Figure 5 , the front side of the kneader 3 is fixedly connected with the controller 15, and the controller 15 is electrically connected with the kneader 3, the motor 4, the conveying belt 11 and the heating ring 13 respectively; the bottom of the conveying belt 11 is fixedly connected with the bracket 14 on the front and rear sides, and the outer side of the bracket 14 is fixedly connected with the kneader 3; the top of the rotating cover 203 is rotatably connected with the knob 18, and the bottom of the knob 18 penetrates through the rotating cover 203 and is fixedly connected with the threaded rod 204;
[0046] Specifically, the controller 15 can control the start and running power of the kneader 3, the motor 4, the conveying belt 11 and the heating ring 13 respectively, and the bracket 14 can improve the firmness of the kneader 3 and the conveying belt 11, and the knob 18 can conveniently drive the threaded rod 204 to rotate.
[0047] Working principle: before using the device, first start the motor 4, the motor 4 starts to run, which drives the auger 5 to rotate, the rotation of the auger 5 makes the material in the kneader 3 gradually discharged, at the same time, with the rotation of the auger 5, the fixed ring 6 is driven to rotate, the rotation of the fixed ring 6 drives the gear 8 on the fixed ring 6 to rotate, through the meshing transmission, the rotation of the gear 8 drives the hollow plate 9 on it to rotate along the discharge pipe 10, because the hollow plate 9 has holes, when the hollow plate 9 rotates, its holes will intersect and stagger with the discharge pipe 10, in this case, the material discharged from the kneader 3 is cut and segmented, then the discharged material falls on the conveying belt 11, and the conveying belt 11 drives the discharged material to be conveyed;
[0048] Rotate the threaded rod 204, and move the rotating block 205 along the rotating cover 203 by means of threaded connection. Since the rotating block 205 is at the bottom of the kneader 3, and the rotating cover 203 is located outside the sealing plate 201, at this time, with the rotating block 205 being pushed to move, the sealing plate 201 can be opened and closed in a sealed state through the first hinge 202, and the opening and closing angle and range of the sealing plate 201 can be adjusted in this way, so that the opening and closing degree of the sealing plate 201 can be controlled according to actual needs, so as to better operate, and at the same time, the movement of the rotating block 205 can also more accurately control the state of the sealing plate 201, to ensure that the sealing plate 201 can be kept sealed and its position can be adjusted flexibly during operation.
[0049] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A full-automatic kneader for silicone rubber production, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a kneading machine (3), the outer wall left side of the kneading machine (3) is fixedly connected with a motor (4), the output end of the motor (4) penetrates the kneading machine (3) and is fixedly connected with an auger (5), the right side of the auger (5) is fixedly connected with a fixed ring (6), the outer side of the fixed ring (6) is fixedly connected with a tooth ring (7), the inner wall right side of the kneading machine (3) is rotatably connected with a gear (8), the right side of the gear (8) is fixedly connected with a hollow plate (9), the right side middle part of the kneading machine (3) is communicated with a discharge pipe (10), the right side bottom of the bottom plate (1) is fixedly connected with a conveyor belt (11), the outer side of the kneading machine (3) is provided with a cleaning mechanism (2), and the cleaning mechanism (2) is used for cleaning the temple part of the device.
2. The full-automatic kneader for producing silicone rubber according to claim 1, characterized in that: The cleaning mechanism (2) comprises a sealing plate (201), the sealing plate (201) is arranged on the front side bottom of the kneading machine (3), the outer wall top of the sealing plate (201) is fixedly connected with first hinges (202) on the left and right sides, the outer wall bottom of the sealing plate (201) is rotatably connected with rotating covers (203) on the left and right sides, the inner side of the rotating cover (203) is rotatably connected with a threaded rod (204), the outer side of the threaded rod (204) is threadedly connected with a rotating block (205), and the rotating block (205) is rotatably connected with the bottom plate (1).
3. The full-automatic kneader for producing silicone rubber according to claim 1, characterized in that: The outer side of the bottom plate (1) is fixedly connected with positioning blocks (19) around, and the outer side of the positioning block (19) is provided with a positioning hole (20).
4. The full-automatic kneader for producing silicone rubber according to claim 1, characterized in that: The top of the bottom plate (1) is provided with a movable door (16), the outer wall front and back sides of the movable door (16) are fixedly connected with second hinges (17), and the movable door (16) is rotatably connected with the kneading machine (3) through the second hinges (17).
5. The full-automatic kneader for producing silicone rubber according to claim 1, characterized in that: The inner side of the discharge pipe (10) is provided with a mounting groove (12), and the inner side of the mounting groove (12) is fixedly connected with a heating ring (13).
6. The full-automatic kneader for producing silicone rubber according to claim 1, characterized in that: The front side middle part of the kneading machine (3) is fixedly connected with a controller (15), and the controller (15) is electrically connected with the kneading machine (3), the motor (4), the conveyor belt (11) and the heating ring (13) respectively.
7. The full-automatic kneader for producing silicone rubber according to claim 1, characterized in that: The bottom front and back sides of the conveyor belt (11) are fixedly connected with supports (14), and the outer side of the support (14) is fixedly connected with the kneading machine (3).
8. The full-automatic kneader for producing silicone rubber according to claim 2, characterized in that: The top of the rotating cover (203) is rotatably connected with a knob (18), and the bottom of the knob (18) penetrates the rotating cover (203) and is fixedly connected with the threaded rod (204).
Citation Information
Patent Citations
Silicone rubber kneading machine
CN220313860U