Dust removal filter element
By designing the tube body, mounting frame, moving frame, positioning block, activated carbon plate, fixing ring, and limiting mechanism, the problem of difficult disassembly of traditional dust collector filters has been solved, enabling convenient filter cleaning and replacement, and improving production efficiency and air quality.
Patent Information
- Application Number
- CN202520441099.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-13
AI Technical Summary
The existing dust collector filter cartridges use a complex fixing method for their filtration structure and body, which makes disassembly, cleaning, or replacement difficult, time-consuming, and prone to damaging other components, increasing maintenance costs and equipment downtime, and affecting production progress and product quality.
The design incorporates a tube body, mounting frame, moving frame, positioning block, activated carbon plate, fixing ring, filter membrane, and limiting mechanism. The limiting mechanism facilitates the positioning of the mounting frame and moving frame, simplifies the disassembly process, and enables convenient cleaning or replacement of the activated carbon plate and filter membrane.
It enables convenient disassembly and replacement of dust collector filters, reduces maintenance costs, minimizes equipment downtime, and ensures production continuity and air quality.
Smart Images

Figure CN223901480U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust removal filter element technical field, concretely is a dust removal filter element. BACKGROUND
[0002] In many scenes in industrial production and daily life, such as the ventilation system of factory, air purification equipment, etc., the dust removal filter element plays a vital role, and its purpose is to effectively filter the dust, particulate matter and other impurities in the air, to protect the air quality, and to maintain the normal operation of the equipment and the health of the personnel.
[0003] However, the existing dust removal filter element has a significant problem, that is, the disassembly and cleaning or replacement of the filter structure is extremely inconvenient. The filter structure of the traditional dust removal filter element is usually fixed to the filter element body by a relatively complex fixing method, such as integrated molding or tedious screw fastening. When the filter structure accumulates a large amount of dust and needs to be cleaned, the operator often needs to use various professional tools, and it takes a lot of time and effort to disassemble it. Not only is the efficiency low, but also the other parts of the filter element are easily damaged during disassembly. If the filter structure needs to be replaced due to its service life, the difficult disassembly process will increase the maintenance cost and equipment downtime. For some production environments with extremely high requirements for air quality, the long downtime of the equipment for filter element maintenance will seriously affect the production progress and product quality. In view of this, we propose a dust removal filter element. SUMMARY
[0004] The utility model aims at providing a dust removal filter element to solve the problem of the traditional dust removal filter element in the background art, that is, the filter structure is usually fixed to the filter element body by a relatively complex fixing method, such as integrated molding or tedious screw fastening. When the filter structure accumulates a large amount of dust and needs to be cleaned, the operator often needs to use various professional tools, and it takes a lot of time and effort to disassemble it. Not only is the efficiency low, but also the other parts of the filter element are easily damaged during disassembly. If the filter structure needs to be replaced due to its service life, the difficult disassembly process will increase the maintenance cost and equipment downtime. For some production environments with extremely high requirements for air quality, the long downtime of the equipment for filter element maintenance will seriously affect the production progress and product quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] The utility model provides a dust removal filter element, including the tubular body, the inside of tubular body is equipped with the moving frame and the mounting frame from left to right in proper order through a plurality of fixed column fixed connection and with its circular wall sliding connection, the inside of moving frame is equipped with the activated carbon plate for filtering, the circular wall of moving frame is fixed with two with activated carbon plate right end surface close-fitting's locating block near the right end, the circular wall of mounting frame is fixed with the fixed ring near the right end, the inside of mounting frame is equipped with the filter membrane with fixed ring left end surface close-fitting, the inside of mounting frame is equipped with the locating frame with the left side of filter membrane and is used for limiting filter membrane, still include:
[0007] Limiting mechanism, set up on the circular wall of tubular body, be used for limiting locating frame, the limiting mechanism includes the vertical plate of fixed in the circular wall of tubular body near the top and the shape is L-shaped, two rotating columns are respectively connected with the horizontal plate end of vertical plate and the rotation of tubular body, the screw rod is fixed coaxially between two rotating columns, the moving rod is with screw rod screw connection and the shape is L-shaped, the limiting rod is fixed on the bottom surface of moving rod vertical rod end and is inserted with locating frame sliding, the rotating rod is fixed coaxially on the top surface of upper rotating column, two gears are used for driving rotating rod to rotate and are located on the top of horizontal plate end of vertical plate, the motor is installed on the top surface of horizontal plate end of vertical plate and is used for driving two gears to rotate, two gears are engaged with each other, and the moving rod is slidingly connected to the vertical plate end outer wall of vertical plate.
[0008] As a preferred implementation, the limiting mechanism further comprises a rotating shaft coaxially connected to the output shaft of the motor, and the two gears are coaxially fixed on the circumferential outer wall of the rotating shaft and the rotating rod, respectively.
[0009] As a preferred implementation, a guide groove is provided on the left side surface of the vertical plate end of the vertical plate, and a guide block is fixed on the right side surface of the horizontal rod end of the moving rod and slidingly connected with the guide groove on the left side surface of the vertical plate end.
[0010] As a preferred implementation, a through hole is provided on the circumferential outer wall of the tubular body and communicates with the inner cavity thereof, a through slot is provided on the circumferential outer wall of the mounting frame and corresponds in position and size to the through hole on the outer wall of the tubular body, a limiting hole is provided on the circumferential outer wall of the locating frame and corresponds in position and size to the through slot on the outer wall of the mounting frame, and the limiting rod sequentially penetrates the through hole on the outer wall of the tubular body and the through slot on the outer wall of the mounting frame and is slidingly inserted into the limiting hole on the outer wall of the locating frame.
[0011] As a preferred implementation, the circumferential outer wall of the mounting frame and the circumferential outer wall of the moving frame are closely attached to the circumferential inner wall of the tubular body, the circumferential outer wall of the activated carbon plate is closely attached to the circumferential inner wall of the moving frame, the size of the filter membrane is adapted to the size of the inner cavity of the mounting frame, and the right side surface of the locating frame is closely attached to the left end surface of the filter membrane.
[0012] As a preferred implementation form, two sliding grooves are arranged on the circumferential inner wall of the pipe body, two sliding strips are fixed on the circumferential outer wall of the mounting frame and the moving frame and are in sliding connection with the sliding grooves on the same side of the inner wall of the pipe body, and two mutually symmetrical pull rods are fixed on the left side surface of the moving frame.
[0013] As a preferred implementation form, the limiting mechanism further comprises a protection box fixed on the end top surface of the vertical plate transverse plate, the motor is located inside the protection box, and the rotating shaft penetrates through the top surface of the protection box.
[0014] As a preferred implementation form, a flange is fixedly sleeved on the circumferential outer wall of the pipe body close to the left end, and sealing rings are arranged at the positions where the limiting rod and the through hole on the outer wall of the pipe body and the through slot on the outer wall of the mounting frame are in contact.
[0015] As a preferred implementation form, the longitudinal section shape of the sliding groove on the circumferential inner wall of the pipe body is in the shape of a Chinese character "N", and the shape of the sliding strip is in the shape of a Chinese character "N" matched with the shape of the sliding groove on the inner wall of the pipe body.
[0016] Compared with the prior art, the filter core has the following beneficial effects:
[0017] 1. The pipe body, the mounting frame, the moving frame, the two positioning blocks, the activated carbon plate, the fixing ring, the filter membrane and the positioning frame are arranged, so that the filter core has the functions of filtering and removing dust and purifying, the limiting mechanism is arranged to limit the mounting frame and the moving frame, the activated carbon plate and the filter membrane are limited, the activated carbon plate and the filter membrane are conveniently disassembled, cleaned or replaced, and the normal dust removal and purification functions of the filter core are ensured.
[0018] 2. The guide groove is arranged on the left side surface of the vertical plate vertical plate end, and the guide block in sliding connection with the guide groove on the left side surface of the vertical plate vertical plate end is fixed on the right side surface of the moving rod horizontal rod end, so that the movement of the moving rod is guided, and the movement of the limiting rod is indirectly guided. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole structure schematic view of the utility model;
[0020] Figure 2 It is a internal structure schematic view of pipe body in the utility model;
[0021] Figure 3 It is a internal structure schematic view of pipe body in the utility model;
[0022] Figure 4 It is a partial explosion drawing in the utility model;
[0023] Figure 5The second local explosion view of the utility model;
[0024] Figure 6 The whole structure schematic view of the limiting mechanism in the utility model;
[0025] Figure 7 The first local explosion view of the limiting mechanism in the utility model;
[0026] Figure 8 The second local explosion view of the limiting mechanism in the utility model;
[0027] The meaning of each mark in the figure is:
[0028] 1, pipe body; 2, flange; 3, mounting frame; 4, moving frame; 5, fixed column; 6, limiting mechanism; 61, vertical plate; 62, rotating column; 63, screw; 64, moving rod; 65, guide block; 66, limiting rod; 67, rotating rod; 68, gear; 69, motor; 610, rotating shaft; 611, protection box; 7, positioning block; 8, activated carbon plate; 9, fixed ring; 10, filter membrane; 11, positioning frame; 12, slide bar; 13, pull rod. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] Please refer to Figures 1-8 The utility model provides a technical scheme: a dust removal filter element, including pipe body 1, pipe body 1 inside is equipped with moving frame 4 and mounting frame 3 in proper order from left to right through a plurality of fixed column 5 fixed connection and with its circumferential inner wall sliding connection, the inside of moving frame 4 is equipped with the activated carbon plate 8 for filtering, the circumferential inner wall of moving frame 4 is fixed with two positioning blocks 7 of right end face close adhesion with activated carbon plate 8 near right end, the circumferential inner wall of mounting frame 3 is fixed with fixed ring 9 near right end, the inside of mounting frame 3 is equipped with filter membrane 10 of left end face close contact with fixed ring 9, the inside of mounting frame 3 is equipped with the positioning frame 11 for limiting filter membrane 10 and is located in the left side of filter membrane 10, still include:
[0031] The limiting mechanism 6 is arranged on the circumferential outer wall of the pipe body 1 and is used for limiting the positioning frame 11. The limiting mechanism 6 comprises a vertical plate 61 fixed on the circumferential outer wall of the pipe body 1 near the top end and shaped as an L-shaped plate, two rotating columns 62 respectively connected with the horizontal plate end of the vertical plate 61 and the pipe body 1, a screw rod 63 coaxially fixed between the two rotating columns 62, a moving rod 64 in the shape of an L-shaped plate and threadedly connected with the screw rod 63, a limiting rod 66 fixed on the bottom surface of the vertical plate end of the moving rod 64 and slidably inserted with the positioning frame 11, a rotating rod 67 coaxially fixed on the top surface of the upper rotating column 62, two gears 68 arranged above the horizontal plate end of the vertical plate 61 and used for driving the rotating rod 67 to rotate, a motor 69 mounted on the top surface of the horizontal plate end of the vertical plate 61 and used for driving the two gears 68 to rotate, and the two gears 68 are meshed with each other, and the moving rod 64 is slidably connected with the outer wall of the vertical plate end of the vertical plate 61. By arranging the pipe body 1, the mounting frame 3, the moving frame 4, the two positioning blocks 7, the activated carbon plate 8, the fixing ring 9, the filter membrane 10 and the positioning frame 11, the whole filter core can have the functions of filtering and removing dust and purifying. By arranging the limiting mechanism 6, the mounting frame 3 and the moving frame 4 can be limited, so that the activated carbon plate 8 and the filter membrane 10 can be limited, thereby facilitating the disassembly, cleaning or replacement of the activated carbon plate 8 and the filter membrane 10, and ensuring the normal dust removal and purification function of the whole filter core.
[0032] In the embodiment, the limiting mechanism 6 further comprises a rotating shaft 610 coaxially connected with the output shaft of the motor 69, and the two gears 68 are coaxially fixed on the circumferential outer walls of the rotating shaft 610 and the rotating rod 67, so that the two gears 68 can be smoothly driven to rotate, and the screw rod 63 can be smoothly driven to rotate.
[0033] In addition, a guide groove is arranged on the left side surface of the vertical plate end of the vertical plate 61, and a guide block 65 is fixed on the right side surface of the horizontal plate end of the moving rod 64 and slidably connected with the guide groove on the left side surface of the vertical plate end of the vertical plate 61, so that the movement of the moving rod 64 can be guided, and the movement of the limiting rod 66 can be indirectly guided.
[0034] Further, a through hole is arranged on the circumferential outer wall of the pipe body 1 and communicates with the inner cavity of the pipe body 1, a through groove is arranged on the circumferential outer wall of the mounting frame 3 and corresponds in position and size to the through hole on the outer wall of the pipe body 1, a limiting hole is arranged on the circumferential outer wall of the positioning frame 11 and corresponds in position and size to the through groove on the outer wall of the mounting frame 3, and the limiting rod 66 sequentially penetrates the through hole on the outer wall of the pipe body 1 and the through groove on the outer wall of the mounting frame 3 and is slidably inserted with the limiting hole on the outer wall of the positioning frame 11, so that the mounting frame 3 can be smoothly limited, and the activated carbon plate 8 and the filter membrane 10 can be smoothly limited.
[0035] Further, the circumferential outer wall of the mounting frame 3 and the circumferential outer wall of the moving frame 4 are tightly fitted with the circumferential inner wall of the pipe body 1, the circumferential outer wall of the activated carbon plate 8 is tightly fitted with the circumferential inner wall of the moving frame 4, the size of the filter membrane 10 is adapted to the size of the inner cavity of the mounting frame 3, and the right side surface of the positioning frame 11 is tightly in contact with the left end surface of the filter membrane 10, so that the activated carbon plate 8 and the filter membrane 10 can fully perform dust removal and purification work.
[0036] Specifically, the circumferential inner wall of the pipe body 1 is provided with two sliding grooves, the circumferential outer wall of the mounting frame 3 and the moving frame 4 are both fixed with two sliding strips 12 which are slidingly connected with the sliding grooves on the same side of the inner wall of the pipe body 1, and the left side surface of the moving frame 4 is fixed with two mutually symmetrical pull rods 13, which can guide the disassembly and assembly of the mounting frame 3 and the moving frame 4, and also facilitate the movement of the mounting frame 3 and the moving frame 4 to the outside of the pipe body 1.
[0037] It is worth noting that the limiting mechanism 6 further comprises a protection box 611 fixed on the top surface of the horizontal plate end of the vertical plate 61, the motor 69 is located inside the protection box 611, and the rotating shaft 610 penetrates through the top surface of the protection box 611, which can protect the motor 69 and prolong the service life of the motor 69.
[0038] It is worth noting that the circumferential outer wall of the pipe body 1 is fixedly sleeved with a flange 2 near the left end, and the parts where the limiting rod 66 and the through hole on the outer wall of the pipe body 1 and the through slot on the outer wall of the mounting frame 3 are in contact are both provided with sealing rings, which can make the sealing performance of the whole device better, prevent air or liquid leakage, and facilitate the connection of the whole filter core with the external pipeline.
[0039] It is worth emphasizing that the longitudinal section shape of the sliding groove on the circumferential inner wall of the pipe body 1 is in the shape of a Chinese character "N", and the shape of the sliding strip 12 is in the shape of a Chinese character "N" which is adapted to the shape of the sliding groove on the inner wall of the pipe body 1, which can make the connection between the sliding strip 12 and the sliding groove on the same side of the inner wall of the pipe body 1 more closely, and thus indirectly make the stability of the mounting frame 3 and the moving frame 4 after installation stronger.
[0040] Finally, it should be noted that the motor 69 in this paper is electrically connected to the external PLC through wires, and the motor 69 and the external PLC are both electrically connected to the external power supply through wires.
[0041] Among them, the motor 69 involved in the present embodiment is a prior art, and its structure and working principle are as known to those skilled in the art, which will not be described here.
[0042] In the specific use process of the embodiment, when dust removal is needed, first, the flange 2 in the whole filter core is connected with the flange on the outer wall of the air duct in the external ventilation system or the air duct in the external air purification equipment. When the external ventilation system or the external air purification equipment works, the gas to be purified is purified by the adsorption of the activated carbon plate 8, and the activated carbon plate 8 can also adsorb part of the dust in the gas. The gas that has been preliminarily purified is then subjected to secondary dust removal by the filter membrane 10 and then passes out of the pipe body 1, thereby completing the dust removal and purification of the gas.
[0043] When the activated carbon plate 8 and the filter membrane 10 need to be cleaned or replaced, first, the flange 2 on the outer wall of the pipe body 1 is detached from the external flange. Then, the external PLC starts the motor 69, the output shaft of the motor 69 rotates to drive the shaft 610 connected coaxially therewith to rotate, the shaft 610 rotates to drive the same-side gear 68 fixed coaxially therewith to rotate, the gear 68 rotates to drive the other gear 68 engaged therewith to rotate, the other gear 68 rotates to drive the rotating rod 67 fixed coaxially therewith to rotate, the rotating rod 67 rotates to drive the upper rotating column 62 fixed coaxially therewith to rotate, the rotating column 62 rotates to drive the screw rod 63 fixed coaxially therewith to rotate, the screw rod 63 rotates to drive the moving rod 64 connected therewith to move upward, the moving rod 64 moves under the guidance of the guide block 65 and the vertical surface guide groove on the left side of the vertical plate end of the stand 61, the moving rod 64 moves to drive the limiting rod 66 fixed thereto to move upward, when the limiting rod 66 is completely separated from the through hole on the outer wall of the pipe body 1, the through slot on the outer wall of the mounting frame 3, and the limiting hole on the outer wall of the positioning frame 11, the external PLC closes the motor 69, and then the two pull rods 13 pull the moving frame 4 to the left, the moving frame 4 moves to drive the mounting frame 3 fixed thereto by the plurality of fixed columns 5 to move to the left, the mounting frame 3 and the moving frame 4 move under the guidance of the same-side two sliding rods 12 and the two sliding grooves on the inner wall of the pipe body 1, until the mounting frame 3 is completely separated from the pipe body 1, the dismounting of the mounting frame 3 and the moving frame 4 is completed, then the activated carbon plate 8 and the filter membrane 10 can be cleaned, the activated carbon plate 8 can be pushed to the outside of the moving frame 4 by the external push rod, and the filter membrane 10 and the positioning frame 11 can be pushed to the outside of the mounting frame 3 by the external push rod, thereby the activated carbon plate 8 and the filter membrane 10 can be replaced, and vice versa, the cleaned or replaced activated carbon plate 8 and filter membrane 10 can be installed, and the mounting frame 3 and the moving frame 4 can also be installed.
[0044] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A dust removal filter cartridge comprising a tubular body (1), characterized in that, The pipe body (1) is internally provided with a moving frame (4) and a mounting frame (3) in sequence from left to right and fixedly connected through a plurality of fixing columns (5) and slidably connected with the circumferential inner wall, the moving frame (4) is internally provided with an activated carbon plate (8) for filtering, the circumferential inner wall of the moving frame (4) is fixedly provided with two positioning blocks (7) close to the right end and tightly combined with the right end surface of the activated carbon plate (8), the circumferential inner wall of the mounting frame (3) is fixedly provided with a fixing ring (9) close to the right end, the mounting frame (3) is internally provided with a filter membrane (10) tightly abutting the left end surface of the fixing ring (9), the mounting frame (3) is internally provided with a positioning frame (11) located on the left side of the filter membrane (10) and used for limiting the filter membrane (10), and further comprising: A limiting mechanism (6) is arranged on the circumferential outer wall of the pipe body (1) and used for limiting the positioning frame (11), the limiting mechanism (6) comprises a vertical plate (61) fixedly arranged on the circumferential outer wall of the pipe body (1) close to the top end and in the shape of an L-shaped letter, two rotating columns (62) respectively rotatably connected with the horizontal plate end of the vertical plate (61) and the pipe body (1), a screw rod (63) coaxially fixed between the two rotating columns (62), a moving rod (64) in the shape of an L-shaped letter and threadedly connected with the screw rod (63), a limiting rod (66) fixedly arranged on the bottom surface of the vertical plate end of the moving rod (64) and slidably inserted with the positioning frame (11), a rotating rod (67) coaxially fixed on the top surface of the upper rotating column (62), two gears (68) located above the horizontal plate end of the vertical plate (61) and used for driving the rotating rod (67) to rotate, a motor (69) arranged on the top surface of the horizontal plate end of the vertical plate (61) and used for driving the two gears (68) to rotate, the two gears (68) are meshed with each other, and the moving rod (64) is slidably connected with the outer wall of the vertical plate end of the vertical plate (61).
2. The dust removal filter cartridge according to claim 1, characterized in that: The limiting mechanism (6) further comprises a rotating shaft (610) coaxially connected with the output shaft of the motor (69), and the two gears (68) are coaxially fixed on the circumferential outer walls of the rotating shaft (610) and the rotating rod (67), respectively.
3. The dust removal filter cartridge according to claim 1, characterized in that: A guide groove is arranged on the left side surface of the vertical plate end of the vertical plate (61), and a guide block (65) is fixedly arranged on the right side surface of the horizontal plate end of the moving rod (64) and slidably connected with the guide groove on the left side surface of the vertical plate end of the vertical plate (61).
4. The dust removal filter cartridge according to claim 1, characterized in that: A through hole is arranged on the circumferential outer wall of the pipe body (1) and communicates with the inner cavity, a through groove is arranged on the circumferential outer wall of the mounting frame (3) and corresponds to the position of the through hole on the outer wall of the pipe body (1) and is appropriately sized, a limiting hole is arranged on the circumferential outer wall of the positioning frame (11) and corresponds to the position of the through groove on the outer wall of the mounting frame (3) and is appropriately sized, and the limiting rod (66) penetrates the through hole on the outer wall of the pipe body (1) and the through groove on the outer wall of the mounting frame (3) in sequence and is slidably inserted with the limiting hole on the outer wall of the positioning frame (11).
5. The dust removal filter cartridge of claim 1, wherein: The circumferential outer wall of the mounting frame (3) and the circumferential outer wall of the moving frame (4) are tightly attached to the circumferential inner wall of the pipe body (1), the circumferential outer wall of the activated carbon plate (8) is tightly attached to the circumferential inner wall of the moving frame (4), the size of the filter membrane (10) is adapted to the size of the inner cavity of the mounting frame (3), and the right side surface of the positioning frame (11) is tightly attached to the left end surface of the filter membrane (10).
6. The dust removal filter cartridge of claim 1, wherein: Two sliding grooves are arranged on the circumferential inner wall of the pipe body (1), two sliding strips (12) are fixed on the circumferential outer walls of the mounting frame (3) and the moving frame (4) and are in sliding connection with the sliding grooves on the same side of the inner wall of the pipe body (1), and two mutually symmetrical pull rods (13) are fixed on the left side surface of the moving frame (4).
7. The dust removal filter element of claim 2, wherein: The limiting mechanism (6) further comprises a protection box (611) fixed on the top surface of the horizontal plate end of the vertical plate (61), the motor (69) is located inside the protection box (611), and the rotating shaft (610) penetrates through the top surface of the protection box (611).
8. The dust removal filter cartridge according to claim 4, characterized in that: The flange (2) is fixedly sleeved on the circumferential outer wall of the pipe body (1) near the left end, and sealing rings are arranged at the positions where the limiting rod (66) and the through hole on the outer wall of the pipe body (1) and the through slot on the outer wall of the mounting frame (3) are in contact.
9. The dust removal filter cartridge of claim 6, wherein: The longitudinal section shape of the sliding groove on the circumferential inner wall of the pipe body (1) is in the shape of a Chinese character "K", and the shape of the sliding strip (12) is in the shape of a Chinese character "K" adapted to the shape of the sliding groove on the inner wall of the pipe body (1).