High-speed centrifugal atomizer
By employing a multi-chamber atomization structure and flow splitting design in a high-speed centrifugal atomizer, the problem of imprecise atomization of small-particle slurries in existing technologies has been solved, achieving a more efficient atomization effect.
Patent Information
- Application Number
- CN202423258993.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing high-speed centrifugal atomizers are unable to achieve fine atomization of small-particle slurries.
It adopts a multi-chamber atomization structure, including an annular liquid inlet, first and second annular guide plates, centrifugal atomization chamber and atomization through hole design, combined with a flow divider cone and a flat-mouth flow divider ring, and feeds the slurry through a peristaltic pump, a liquid supply hose and a combined liquid supply nozzle to achieve stratified atomization and fine atomization of the slurry.
It improves the atomization efficiency of small-particle-size slurry and achieves a finer atomization effect.
Smart Images

Figure CN223915651U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of centrifugal atomizer technology, specifically a high-speed centrifugal atomizer. Background Technology
[0002] The working principle of the high-speed centrifugal atomizer is as follows: the atomizing disc is driven by a motor to rotate at high speed, which generates a strong centrifugal force. When the slurry is delivered to the atomizing disc, the centrifugal force of the atomizing disc does work on the slurry, causing it to be sprayed through the small holes around the atomizing disc and form a fine mist. Then, the slurry is heated at high temperature in the drying chamber to evaporate the water vapor inside the slurry, thereby obtaining uniformly fine, spherical dried particles.
[0003] The atomizing disc is the core component of a high-speed centrifugal atomizer. In existing high-speed centrifugal atomizers, the atomizing disc usually has only one inner cavity, and the inner diameter of the atomizing holes around the atomizing disc is usually relatively large. Such atomizing discs are generally more suitable for atomizing and drying slurries with larger particles. However, when atomizing slurries with smaller particles, they cannot achieve more precise atomization. Therefore, this application proposes a high-speed centrifugal atomizer. Utility Model Content
[0004] In view of the above situation and to overcome the shortcomings of the prior art, this utility model provides a high-speed centrifugal atomizer, which effectively solves the problem that the existing centrifugal atomizer is not convenient for fine atomization of small particle size slurries.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-speed centrifugal atomizer, comprising a support base, an atomizing motor fixedly mounted at the middle position of the top of the support base, a peristaltic pump fixedly mounted on one side of the top of the support base, a liquid supply hose inserted inside the peristaltic pump, a drive shaft rotatably mounted at the middle position of the bottom of the support base and fixedly connected to the output shaft of the atomizing motor, an atomizing disc fixedly mounted at the bottom end of the drive shaft, a liquid supply pipe fixedly mounted on one side of the bottom of the support base and connected to the liquid supply hose, a combined liquid supply nozzle fixedly mounted at the bottom end of the liquid supply pipe, the atomizing disc being composed of a disc body and a central connecting seat, the central connecting seat being fixedly connected to the center position of the top of the disc body, an annular liquid inlet groove being formed between the disc body and the central connecting seat, a first annular guide disc and a second annular guide disc being fixedly mounted on the side of the disc body, three centrifugal atomizing chambers being formed between the first annular guide disc and the second annular guide disc and the disc body, and three rows of atomizing through holes communicating with the centrifugal atomizing chambers being arranged sequentially from top to bottom on the arc-shaped outer surface of the disc body.
[0006] Preferably, a plurality of flow divider cones are fixedly provided on the inner surface of the centrifugal atomizing chamber.
[0007] Preferably, a flat-mouth diverter ring is fixedly provided at the top of both the first annular guide plate and the second annular guide plate.
[0008] Preferably, the center connector has a mounting groove for connecting to the drive shaft at the middle position of its top end, and a bolt mounting hole matching the drive shaft is provided at the top end of the side of the center connector.
[0009] Preferably, the combined liquid supply nozzle consists of a horizontal diversion pipe and three diversion nozzles. The horizontal diversion pipe is fixedly connected to the bottom end of the liquid supply pipe, and the three diversion nozzles are all fixedly connected to the bottom end of the horizontal diversion pipe and are respectively connected to three centrifugal atomizing chambers.
[0010] Preferably, a mounting base is fixedly provided on the side of the support base, and the mounting base has a plurality of mounting holes.
[0011] Preferably, a conical cover is fixedly provided at the bottom end of the support base.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] (1) In operation, by setting up a peristaltic pump, a liquid supply hose, a liquid supply pipe and a combined liquid supply nozzle consisting of a horizontal diversion pipe and three diversion nozzles, the material can be supplied to the atomizing plate, and then centrifugal atomization can be achieved through the atomizing plate.
[0014] (2) By setting an annular liquid inlet, a first annular guide plate, a second annular guide plate, a centrifugal atomizing chamber and an atomizing through hole, the slurry can be atomized in layers to form multiple atomizing channels, thereby achieving more refined atomization operation, making it more suitable for atomizing small-particle-size slurries and improving atomization efficiency. By setting a flow divider cone, the slurry can be pre-dispersed inside the centrifugal atomizing chamber. By setting a flat-mouth flow divider ring, the slurry can be dispersed and introduced into the interior of different centrifugal atomizing chambers. Attached Figure Description
[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0016] In the attached diagram:
[0017] Figure 1 This is one of the structural schematic diagrams of the high-speed centrifugal atomizer of this utility model;
[0018] Figure 2 This is the second schematic diagram of the high-speed centrifugal atomizer of this utility model;
[0019] Figure 3 This is a schematic diagram of the atomizing disc structure of this utility model;
[0020] Figure 4This is a cross-sectional view of the atomizing disc of this utility model;
[0021] Figure 5 This is a schematic diagram of the combined liquid supply nozzle structure of this utility model;
[0022] In the diagram: 1. Support base; 2. Atomizing motor; 3. Peristaltic pump; 4. Liquid supply hose; 5. Drive shaft; 6. Atomizing disc; 7. Liquid supply pipe; 8. Combined liquid supply nozzle; 9. Disc body; 10. Center connecting seat; 11. Annular liquid inlet; 12. First annular guide disc; 13. Second annular guide disc; 14. Centrifugal atomizing chamber; 15. Atomizing through hole; 16. Flow divider cone; 17. Flat-mouth flow divider ring; 18. Mounting groove; 19. Bolt mounting hole; 20. Horizontal flow divider pipe; 21. Flow divider nozzle; 22. Mounting base; 23. Mounting hole; 24. Conical cover. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Depend on Figures 1 to 4 This invention discloses a high-speed centrifugal atomizer, comprising a support base 1, an atomizing motor 2 fixedly mounted at the middle of the top of the support base 1, a peristaltic pump 3 fixedly mounted on one side of the top of the support base 1, a liquid supply hose 4 inserted inside the peristaltic pump 3, a drive shaft 5 rotatably mounted at the middle of the bottom of the support base 1 and fixedly connected to the output shaft of the atomizing motor 2, an atomizing disc 6 fixedly mounted at the bottom of the drive shaft 5, and a liquid supply pipe 7 fixedly mounted on one side of the bottom of the support base 1 and connected to the liquid supply hose 4, with a combined supply... The liquid nozzle 8 and the atomizing disc 6 are composed of a disc body 9 and a central connecting seat 10. The central connecting seat 10 is fixedly connected to the center position of the top of the disc body 9. An annular liquid inlet 11 is formed between the disc body 9 and the central connecting seat 10. A first annular guide disc 12 and a second annular guide disc 13 are fixedly arranged on the side inside the disc body 9. The first annular guide disc 12 and the second annular guide disc 13 form three centrifugal atomizing chambers 14 between the disc body 9 and the disc body 9. The arc-shaped outer surface of the disc body 9 is provided with three rows of atomizing through holes 15 communicating with the centrifugal atomizing chambers 14 from top to bottom.
[0025] In use, the peristaltic pump 3 and the liquid supply hose 4 supply slurry. The slurry enters the interior of the combined liquid supply nozzle 8 through the liquid supply pipe 7, and then the combined liquid supply nozzle 8 supplies the slurry to the interior of the atomizing disc 6. The atomizing motor 2 drives the atomizing disc 6 to rotate through the drive shaft 5. The slurry is diverted through the first annular guide disc 12 and the second annular guide disc 13 and enters the interior of the three centrifugal atomizing chambers 14. Then, it is subjected to centrifugal force to achieve atomization. The atomized slurry is discharged through the atomizing through hole 15. The atomizing through hole 15 is designed with a small diameter, which is more suitable for fine atomization of small particle slurry and improves atomization efficiency.
[0026] Depend on Figures 2 to 4 As shown, a plurality of flow divider cones 16 are fixedly provided on the inner surface of the centrifugal atomizing chamber 14, and flat-mouth flow divider rings 17 are fixedly provided at the top of the first annular guide plate 12 and the second annular guide plate 13. An installation groove 18 for connecting to the drive shaft 5 is opened at the middle position of the top of the center connecting seat 10, and a bolt mounting hole 19 matching the drive shaft 5 is opened at the top of the side of the center connecting seat 10.
[0027] The flow divider cone 16 enables the slurry to be pre-dispersed inside the centrifugal atomizing chamber 14, further improving the atomization effect. The flat-mouth flow divider ring 17 disperses the slurry, allowing it to enter the three centrifugal atomizing chambers 14 evenly. The mounting groove 18 and bolt mounting hole 19 can be connected to the drive shaft 5.
[0028] Depend on Figure 2 , Figure 4 and Figure 5 As shown, the combined liquid supply nozzle 8 consists of a horizontal diversion pipe 20 and three diversion nozzles 21. The horizontal diversion pipe 20 is fixedly connected to the bottom end of the liquid supply pipe 7, and the three diversion nozzles 21 are all fixedly connected to the bottom end of the horizontal diversion pipe 20 and are respectively connected to the three centrifugal atomizing chambers 14.
[0029] The transverse diversion pipe 20 and the three diversion nozzles 21 can divide the slurry into three equal parts, so that the slurry enters the interior of the three centrifugal atomizing chambers 14;
[0030] Depend on Figure 1 As shown, a mounting base 22 is fixedly provided on the side of the support base 1, and a plurality of mounting holes 23 are provided on the mounting base 22. A conical cover 24 is fixedly provided at the bottom end of the support base 1.
[0031] Mounting base 22 allows the atomizer to be mounted on top of the drying equipment, and cone shroud 24 provides protection.
[0032] During operation, a peristaltic pump, a liquid supply hose, a liquid supply pipe, and a combined liquid supply nozzle consisting of a transverse diversion pipe and three diversion nozzles are installed to supply material to the atomizing disc, thereby achieving centrifugal atomization. By setting up an annular inlet, a first annular guide plate, a second annular guide plate, a centrifugal atomization chamber, and atomization through holes, the slurry can be atomized in layers, forming multiple atomization channels, thereby achieving more precise atomization operations, making it more suitable for atomizing small-particle-size slurries, and improving atomization efficiency. By setting up a diversion cone, the slurry can be pre-dispersed inside the centrifugal atomization chamber, and by setting up a flat-mouth diversion ring, the slurry can be dispersed and introduced into the interior of different centrifugal atomization chambers.
Claims
1. A high-speed centrifugal atomizer comprising a support base (1), characterized in that: The middle position of the top end of the support base (1) is fixedly provided with an atomization motor (2), one side of the top end of the support base (1) is fixedly provided with a peristaltic pump (3), the inside of the peristaltic pump (3) is provided with a liquid supply hose (4), the middle position of the bottom end of the support base (1) is rotatably provided with a drive shaft (5) fixedly connected with the output shaft of the atomization motor (2), the bottom end of the drive shaft (5) is fixedly provided with an atomization disc (6), one side of the bottom end of the support base (1) is fixedly provided with a liquid supply pipe (7) connected with the liquid supply hose (4), the bottom end of the liquid supply pipe (7) is fixedly provided with a combined liquid supply nozzle (8), the atomization disc (6) is composed of a disc body (9) and a center connecting base (10), the center connecting base (10) is fixedly connected with the center position of the top end of the disc body (9), an annular liquid inlet notch (11) is formed between the disc body (9) and the center connecting base (10), the side of the inside of the disc body (9) is fixedly provided with a first annular flow guide disc (12) and a second annular flow guide disc (13), three centrifugal atomization chambers (14) are formed between the first annular flow guide disc (12), the second annular flow guide disc (13) and the disc body (9), and the arc-shaped outer surface of the disc body (9) is sequentially provided from top to bottom with three rows of atomization through holes (15) communicated with the centrifugal atomization chambers (14).
2. A high speed centrifugal atomizer according to claim 1, characterized in that: The inner surface of the centrifugal atomization chamber (14) is fixedly provided with a plurality of shunt cones (16).
3. A high speed centrifugal atomizer according to claim 1, characterized in that: The top end of the first annular flow guide disc (12) and the top end of the second annular flow guide disc (13) are fixedly provided with flat-mouthed shunt rings (17).
4. A high speed centrifugal atomizer according to claim 1, characterized in that: The middle position of the top end of the center connecting base (10) is provided with a mounting groove (18) connected with the drive shaft (5), and the top end of the side of the center connecting base (10) is provided with a bolt mounting hole (19) matched with the drive shaft (5).
5. A high speed centrifugal atomizer as claimed in claim 1, wherein: The combined liquid supply nozzle (8) is composed of a transverse shunt pipe (20) and three shunt nozzles (21), the transverse shunt pipe (20) is fixedly connected with the bottom end of the liquid supply pipe (7), and the three shunt nozzles (21) are all fixedly connected with the bottom end of the transverse shunt pipe (20) and respectively communicated with the three centrifugal atomization chambers (14).
6. A high speed centrifugal atomizer according to claim 1, characterized in that: The side of the support base (1) is fixedly provided with a mounting base (22), and a plurality of mounting holes (23) are formed in the mounting base (22).
7. A high speed centrifugal atomizer as claimed in claim 1, wherein: The bottom end of the support base (1) is fixedly provided with a conical cover (24).