Tool for PVF filter element machining

By designing tooling for PVF filter element processing, and utilizing the cutting notches of the base plate, cylinder, and arc clamping plate to limit the size deviation of the notch in C-shaped tubular PVF filter elements, the problem of notch size deviation in C-shaped tubular PVF filter elements was solved, thereby improving processing efficiency and reducing manual labor intensity and production costs.

CN223918105UActive Publication Date: 2026-02-17FOSHAN LIYING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520425455.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-17
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

In existing technologies, the notch size of C-type tubular PVF filter elements is prone to deviation, resulting in high manual labor intensity and low processing efficiency.

Method used

A tooling for processing PVF filter elements was designed, including a base plate, a cylinder, an arc-shaped clamping plate, and a cutting notch. The cutting notch on the cylinder and the arc-shaped clamping plate ensures consistent cutting dimensions, reduces reliance on a ruler, and improves processing efficiency.

Benefits of technology

This achieves consistency in the notch size of C-type tubular PVF filter elements, reduces manual labor intensity, improves processing efficiency, and reduces production costs through waste utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PVF filter element machining tool which is characterized in that a cylinder is vertically arranged on a bottom plate, a first cutting notch is formed in one side of the cylinder, a blanking groove is formed in the position, below the first notch, of the bottom plate, and one end of the blanking groove penetrates through one side of the bottom plate; the two arc clamping plates are vertically arranged on the bottom plate and arranged on the two sides of the cylinder, and a second cutting notch is formed in the position, located above the discharging groove, between the two arc clamping plates. Compared with the prior art, the hollow round pipe of the PVF filter element is arranged on the cylinder in a sleeving manner, half of the hollow round pipe is located on the inner sides of the two arc clamping plates, the first cutting notch and the second cutting notch which are formed in the same direction are formed in the cylinder and the two arc clamping plates respectively, and the PVF filter element can be cut through limitation of the first cutting notch and the second cutting notch; according to the C-shaped tubular notch cutting tool, the size of each cut C-shaped tubular notch can be effectively ensured to be consistent, the notch cutting is fast and convenient by manually holding the tool by hand, scales on a ruler do not need to be aligned, and the machining efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tooling structure technical field, concretely relates to a PVF filter core processing tooling. BACKGROUND

[0002] PVF filter core is a new type of microporous filter filter core, has fine air hole, filter flow is big, filter precision is high, fluid resistance is small, and has the characteristics such as no organization to fall off, and has characteristic continuous dendritic air hole, porosity reaches 90% or more. As long as adjusting the pore diameter appropriately, the advantage of filter precision can be changed.

[0003] At present, PVF filter core structure is various, hollow tubular, solid tubular, rectangular block, C type tubular and so on different shape size style, and the PVF filter core of different shape is processed to the tubular processing size required to the block base material, and then the tubular size is processed to the special shape.

[0004] In the prior art, the PVF filter core of C type tubular is processed by artificial hand-held cutter and is aligned with the scale on the ruler to cut a notch in the hollow round pipe, thereby forming the PVF filter core of C type tubular, and the processing mode is prone to the size deviation of the notch, the artificial labor intensity is large, and the processing efficiency is low. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a PVF filter core processing tooling, which aims to solve the size deviation of the notch of the PVF filter core of C type tubular in the prior art, the artificial labor intensity caused by the processing mode, and the problem of low processing efficiency.

[0006] In order to achieve the above purpose, the utility model provides a PVF filter core processing tooling, which comprises a bottom plate, a cylinder is vertically arranged on the bottom plate, a first cutting notch is arranged on one side of the cylinder, a blanking groove is arranged below the first cutting notch on the bottom plate, and one end of the blanking groove penetrates through one side of the bottom plate; two arc clamping plates are vertically arranged on the bottom plate and are arranged on both sides of the semicircular surface of the cylinder, and a second cutting notch is arranged above the blanking groove between the two arc clamping plates.

[0007] Further, detachable patches are arranged on the inner walls of the first cutting notch and the second cutting notch.

[0008] Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less than or equal to the width of the second cutting notch.

[0009] Further, a pad plate is arranged on the upper end surface of the bottom plate, the pad plate is arranged opposite to the blanking groove, and one end of the pad plate is vertically arranged on the outer circumferential surface of the cylinder. Further, the width of the first cutting notch is greater than, less

[0010] Furthermore, a clamping block is vertically provided on the pad, and a gap is provided between the clamping block and the cylinder.

[0011] Furthermore, the clamping block is slidably disposed on the pad.

[0012] Furthermore, the base plate, the material discharge chute, the cylinder, the first cutting notch, the two arc-shaped clamping plates, and the second cutting notch are integrated into one structure.

[0013] The tooling for processing PVF filter elements provided by this utility model, compared with the prior art, involves fitting a hollow cylindrical tube of the PVF filter element onto a cylinder, with half of the hollow cylindrical tube located inside two arc-shaped clamping plates. The cylinder and the two arc-shaped clamping plates are respectively provided with a first cutting notch and a second cutting notch opening in the same direction. By limiting the first cutting notch and the second cutting notch, it can effectively ensure that the size of each C-shaped tubular notch cut out is consistent. Manually holding the tool to cut the notch is quick and convenient, without the need to align with the scale on the ruler, effectively improving processing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the tooling used for processing PVF filter elements according to the present invention;

[0015] Figure 2 This is a schematic diagram of the tooling for processing PVF filter elements from another perspective.

[0016] Explanation of reference numerals in the attached figures

[0017] 10-Base plate; 11-Discharge chute; 12-Padded plate; 13-Clamping block;

[0018] 20 - Cylinder; 21 - First cutting notch;

[0019] 30 - Arc-shaped clamping plate; 31 - Second cutting notch;

[0020] 40-Patch. Detailed Implementation

[0021] The present invention will be described in detail below with reference to specific embodiments.

[0022] In this utility model, when directional terms appear, they are used to facilitate the description of this utility model and simplify the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of this utility model.

[0023] In this utility model, unless otherwise explicitly specified and limited, when terms such as "set in," "connected," or "linked" appear, these terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] like Figure 1 and Figure 2 As shown, a tooling for processing PVF filter elements includes a base plate 10, a cylinder 20, and two arc-shaped clamping plates 30.

[0025] The base plate 10 is a square base plate 10 or a circular base plate 10. A cylinder 20 is vertically provided on the base plate 10. A first cutting notch 21 is provided on one side of the cylinder 20. Below the first cutting notch 21, a material drop groove 11 is provided on the base plate 10. One end of the material drop groove 11 passes through one side of the base plate 10.

[0026] Two arc-shaped clamping plates 30 are vertically mounted on the base plate 10 and spaced apart on both sides of the half-circumference of the cylinder 20. A second cutting notch 31 is provided between the two arc-shaped clamping plates 30 above the material drop chute 11.

[0027] In practice, the PVF hollow tube is fitted onto the outer circumference of the cylinder 20, with part of it located between the two arc-shaped clamping plates 30 and the half-circumference of the cylinder 20. The operator holds a knife and cuts the PVF hollow tube along the inner walls of both sides of the notch to cut the PVF hollow tube into a C-shaped PVF filter element. The cut and separated waste material falls into the discharge trough 11, which is convenient for removing the waste material. The operation is quick and convenient, and there is no need to compare with the scale on the ruler to ensure that the size of each cut C-shaped tube notch is consistent.

[0028] Among them, the base plate 10, the material drop trough 11, the cylinder 20, the first cutting notch 21, the two arc-shaped clamping plates 30 and the second cutting notch 31 are integrated into one structure. They are all formed by processing block waste of PVF, realizing waste utilization and effectively reducing the production cost of the processing tool.

[0029] In this embodiment, the inner walls of the first cutting notch 21 and the second cutting notch 31 are provided with removable patches 40, which can be used to adjust the size of the notch so as to adapt to notch cutting of different sizes.

[0030] In this embodiment, the width of the first cutting notch 21 is greater than, less than or equal to the width of the second cutting notch 31, and the widths of the first cutting notch 21 and the second cutting notch 31 can be processed according to different size requirements.

[0031] In this embodiment, a pad 12 is provided on the upper surface of the base plate 10. The pad 12 is arranged opposite to the material discharge chute 11, and one end of the pad 12 is arranged perpendicular to the outer circumferential surface of the cylinder 20.

[0032] In practice, the upper surface of the pad 12 is higher than the upper surface of the base plate 10. The PVF hollow tube is fitted onto the outer circumference of the cylinder 20, and part of its lower surface is in contact with the pad 12, which raises the horizontal position of the PVF hollow tube on the base plate 10. After the notch is cut, it is convenient to pull the formed C-shaped tube upward from the raised gap at the bottom of the cylinder 20.

[0033] In this embodiment, a pressing block 13 is vertically provided on the pad 12, and a gap is provided between the pressing block 13 and the cylinder 20 to press the PVF hollow tube and prevent position displacement when cutting the notch, which would affect the cutting of the notch.

[0034] In this embodiment, the clamping block 13 is slidably disposed on the pad 12, thereby adjusting the clamping force on the PVF hollow tube.

[0035] The tooling for processing PVF filter elements provided by this utility model, compared with the prior art, involves fitting a hollow cylindrical tube of the PVF filter element onto a cylinder 20, with half of the hollow cylindrical tube located inside two arc-shaped clamping plates 30. The cylinder 20 and the two arc-shaped clamping plates 30 are respectively provided with a first cutting notch 21 and a second cutting notch 31 opening in the same direction. By limiting the first cutting notch 21 and the second cutting notch 31, it can effectively ensure that the size of each C-shaped tubular notch cut out is consistent. Manually holding the tool to cut the notch is quick and convenient, without the need to align with the scale on the ruler, effectively improving processing efficiency.

[0036] Where there is no conflict, the above embodiments and features can be combined with each other.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A tool for processing a PVF filter element, characterized by, The utility model relates to a cutting device for cutting the circular arc plate, which comprises a bottom plate, two circular arc clamping plates and a cylinder. The cylinder is vertically arranged on the bottom plate, and a first cutting gap is arranged on one side of the cylinder. A blanking groove is arranged below the first cutting gap on the bottom plate, and one end of the blanking groove penetrates through one side of the bottom plate.

2. The PVF filter core processing tooling of claim 1, wherein, The two circular arc clamping plates are vertically arranged on the bottom plate and are spaced apart from each other on both sides of the semicircular surface of the cylinder.

3. The PVF filter core processing tooling of claim 1, wherein: A second cutting gap is arranged above the blanking groove between the two circular arc clamping plates.

4. The PVF filter core processing tooling of claim 1, wherein, The inner walls of the first cutting gap and the second cutting gap are provided with detachable patches.

5. The PVF filter core processing tooling of claim 4, wherein, The width of the first cutting gap is greater than, less than or equal to the width of the second cutting gap.

6. The PVF filter core processing tooling of claim 5, wherein, The upper end surface of the bottom plate is provided with a backing plate, and the backing plate is arranged opposite to the blanking groove.

7. The PVF filter core processing tooling of claim 1, wherein, One end of the backing plate is vertically arranged on the outer circumferential surface of the cylinder. A pressing block is vertically arranged on the backing plate, and a spacing space is arranged between the pressing block and the cylinder. The pressing block is slidably arranged on the backing plate. The bottom plate, the blanking groove, the cylinder, the first cutting gap, the two circular arc clamping plates and the second cutting gap are of an integral structure.