Photovoltaic glass production surface cleaning device
By designing an automated surface cleaning device for photovoltaic glass production, the upper and lower surfaces of photovoltaic glass are automatically cleaned using conveying equipment and cleaning mechanisms. This solves the problems of high labor intensity and low efficiency caused by manual operation in existing technologies, and achieves a highly efficient and automated cleaning effect.
Patent Information
- Application Number
- CN202520079885.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing photovoltaic glass surface cleaning equipment requires manual operation, which is labor-intensive, has low production efficiency, and does not clean thoroughly, thus failing to meet the needs of large-scale production.
A surface cleaning device for photovoltaic glass production was designed. The glass is transported to the front support plate by a conveying device. The upper and lower surfaces of the photovoltaic glass are automatically cleaned by a water pump and a cleaning mechanism. The cleaning mechanism consists of an upper rotating shaft, a lower rotating shaft, an upper roller brush, and a lower roller brush. The motor drives the belt drive to achieve comprehensive cleaning and water resource recycling.
It achieves comprehensive cleaning of both the upper and lower surfaces of photovoltaic glass, with a high degree of automation, improving cleaning efficiency, making it suitable for large-scale production, and saving labor and water resources.
Smart Images
Figure CN223946353U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to photovoltaic glass processing technical field, concretely relates to a photovoltaic glass production surface cleaning device. BACKGROUND
[0002] In the production process of photovoltaic glass, surface cleaning is a very important link. The dirt, impurities and grease and other pollutants on the surface of photovoltaic glass can reduce the transmittance of glass, thereby affecting the power generation efficiency of photovoltaic cells.
[0003] The existing photovoltaic glass surface cleaning device usually adopts wet cleaning, that is, water is used to flush and wipe the surface of glass, which usually needs manual operation, and the labor intensity is large, and the production efficiency is low, and it cannot meet the demand of large-scale production, and although this method can effectively remove dirt and impurities, it has the problem of incomplete cleaning. SUMMARY
[0004] In order to solve the problems of manual operation, large labor intensity, low production efficiency, incomplete cleaning and inability to meet the demand of large-scale production of the existing photovoltaic glass surface cleaning, the utility model provides a photovoltaic glass production surface cleaning device; the conveying equipment is used to convey the photovoltaic glass needing cleaning to the front supporting plate, the water pump is used to convey the clean water in the water tank to the inside of the cleaning box, and the cleaning mechanism is used to clean the photovoltaic glass, so that the upper and lower surfaces of the photovoltaic glass can be cleaned comprehensively, the dirt and impurities can be removed, the manual operation is not needed, the automation degree is high, the cleaning efficiency of the photovoltaic glass is improved, and the large-scale glass cleaning is suitable.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical schemes: a photovoltaic glass production surface cleaning device mainly includes frame, cleaning box, cleaning mechanism, front supporting plate, rear supporting plate, water tank, water outlet pipe, water pump, water inlet pipe, water storage tank, shunt pipe and controller, the cleaning box is installed at the top end of the frame, the inside of the cleaning box is a cavity structure, the cleaning mechanism is installed in the inside of the cleaning box, the front supporting plate and the rear supporting plate are installed in the inside of the cleaning box and are respectively located at the front end and the rear end of the cleaning mechanism, the water tank is installed on one side of the frame, the water outlet pipe is installed on the cleaning box, the water pump is installed at the top end of the water tank, one end of the water inlet pipe is communicated with the water tank, and the other end is installed at the water inlet end of the water pump, the water storage tank and the shunt pipe are installed at the top end of the cleaning box, the bottom end of the water outlet pipe is connected with the water outlet end of the water pump, the top end is communicated with the water storage tank, the shunt pipe extends to the inside of the cleaning box, and the controller is installed on the side wall of the cleaning box and located at the bottom end of the rear supporting plate.
[0006] The cleaning mechanism comprises an upper rotating shaft, a lower rotating shaft, an upper rolling brush, a lower rolling brush, a motor, a belt pulley and a belt.
[0007] The water pump, the motor and the controller are connected by wires.
[0008] The upper rotating shaft, the lower rotating shaft, the upper rolling brush and the lower rolling brush are provided with four groups.
[0009] The front supporting plate, the rear supporting plate and the lower rolling brush are flush.
[0010] The cleaning box is provided with a strip-shaped through groove and a threaded hole at the end, the threaded hole is provided with a connecting piece, the side wall of the cleaning box is provided with an adjusting plate through bolts, and the four upper rotating shafts penetrate through the strip-shaped through groove and the adjusting plate and are rotatably installed on the adjusting plate.
[0011] The cleaning box is provided with a strip-shaped through groove and a threaded hole at the end, the threaded hole is provided with a connecting piece, the side wall of the cleaning box is provided with an adjusting plate through bolts, and the four upper rotating shafts penetrate through the strip-shaped through groove and the adjusting plate and are rotatably installed on the adjusting plate.
[0012] The lower hopper is provided in an inverted conical structure.
[0013] The connecting pipe is installed between the water collecting tank and the water tank.
[0014] The bottom of the water collecting tank is provided in an inclined structure, and the end close to the connecting pipe is lower than the other end.
[0015] The beneficial effects of the utility model are as follows:
[0016] The front end and the rear end of the device are connected with conveying equipment respectively, the photovoltaic glass to be cleaned is conveyed to the front supporting plate through the conveying equipment, the water pump conveys the clean water in the water tank to the inside of the cleaning box, the cleaning mechanism cleans the photovoltaic glass, the upper and lower surfaces of the photovoltaic glass can be cleaned comprehensively, dirt and impurities can be removed, manual operation is not needed, the degree of automation is high, the cleaning efficiency of the photovoltaic glass is improved, large-scale glass cleaning is suitable, and after cleaning, the conveying equipment at the rear end is used to convey the photovoltaic glass to the next process. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The utility model is an isometric schematic diagram.
[0018] Figure 2 The utility model is a three-dimensional schematic diagram Figure 1 .
[0019] Figure 3 is the three-dimensional schematic of the utility model Figure 2 .
[0020] Figure 4 is the three-dimensional schematic of the utility model Figure 3 . DETAILED DESCRIPTION
[0021] In order to make the utility model purposes, technical scheme and beneficial effect more clearly, below, with the drawings, the preferred embodiment of the utility model will be explained in detail, to facilitate the technical personnel understanding.
[0022] The utility model discloses a photovoltaic glass production surface cleaning device, one kind of photovoltaic glass production surface cleaning device mainly includes frame 1, cleaning tank 2, cleaning mechanism 3, front support plate 4, rear support plate 5, water tank 6, water outlet pipe 7, water pump 8, inlet pipe 9, water storage tank 10, shunt pipe 11, controller 12, the cleaning tank 2 is installed at frame 1 top, and the cleaning tank 2 inside is cavity structure, and the cleaning mechanism 3 is installed in the cleaning tank 2 inside, and the front support plate 4, rear support plate 5 are installed in the cleaning tank 2 inside, and are located at the front end and rear end of cleaning mechanism 3 respectively, and the water tank 6 is installed at one side of frame 1, and the water outlet pipe 7 is installed on the cleaning tank 2, and the water pump 8 is installed at the top of water tank 6, and one end of inlet pipe 9 is communicated with water tank 6, and the other end is installed at the water inlet end of water pump 8, and the water storage tank 10 and shunt pipe 11 are installed at the top of cleaning tank 2, and the bottom end of water outlet pipe 7 is connected with the water outlet end of water pump 8, and the top end is communicated with water storage tank 10, and shunt pipe 11 extends to the inside of cleaning tank 2, and the controller 12 is installed on the side wall of cleaning tank 2, and is located at the bottom end of rear support plate 5.
[0023] When photovoltaic glass needs to be cleaned, the photovoltaic glass to be cleaned is placed on the conveying equipment at the front end of the device, the conveying equipment is used to convey the photovoltaic glass to the front support plate 4, the water pump 8, inlet pipe 9 and water outlet pipe 7 cooperate to convey the clean water in the water tank 6 to the water storage tank 10, then the clean water is conveyed to the inside of the cleaning tank 2 through the shunt pipe 11, the motor 35 drives the lower rotating shaft 32 to rotate, and then drives the lower rotating brush 34 to rotate, so that the lower surface of the glass is brushed and cleaned, the lower rotating shaft 32 rotates, and the upper rotating shaft 31 and the upper rotating brush 33 are driven to rotate through the cooperation of the belt pulley 36 and the belt 37, so that the upper surface of the glass is brushed and cleaned, the upper rotating brush 33 and the lower rotating brush 34 are arranged to realize the overall cleaning of the upper and lower surfaces of the photovoltaic glass, remove the dirt and impurities on the surface of the glass, the upper rotating brush 33 and the lower rotating brush 34 rotate and then drive the photovoltaic glass to move towards the rear support plate 5, and the water in the cleaning process falls into the water collecting tank 16 through the lower hopper 15 and is collected.
[0024] As Figure 1 , Figure 2 , Figure 3As shown, the cleaning mechanism 3 includes an upper rotating shaft 31, a lower rotating shaft 32, an upper rolling brush 33, a lower rolling brush 34, a motor 35, a belt pulley 36, and a belt 37. The upper rotating shaft 31 and the lower rotating shaft 32 are rotatably installed inside the cleaning box 2. The upper rolling brush 33 and the lower rolling brush 34 are respectively installed on the upper rotating shaft 31 and the lower rotating shaft 32. The motor 35 is installed at the end of the cleaning box 2. The output end of the motor 35 is in transmission connection with the lower rotating shaft 32. The belt pulley 36 is installed on the upper rotating shaft 31 and the lower rotating shaft 32. The belt 37 is wound on the belt pulley 36. The upper rotating shaft 31 and the lower rotating shaft 32, the upper rotating shaft 31 and the upper rotating shaft 31, and the lower rotating shaft 32 and the lower rotating shaft 32 are in transmission connection through the belt 37 and the belt pulley 36. The motor 35 drives the lower rotating shaft 32 to rotate, thereby driving the lower rolling brush 34 to rotate, so as to brush and clean the lower surface of the glass. The lower rotating shaft 32 rotates, thereby driving the upper rotating shaft 31 and the upper rolling brush 33 to rotate through the cooperation of the belt pulley 36 and the belt 37, so as to brush and clean the upper surface of the glass.
[0025] The water pump 8 and the motor 35 are in wire connection with the controller 12.
[0026] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 , the upper rotating shaft 31, the lower rotating shaft 32, the upper rolling brush 33, and the lower rolling brush 34 are all provided with four groups. The upper rolling brush 33 and the lower rolling brush 34 can remove dirt and impurities on the surface of the glass, so as to realize the overall cleaning of the upper and lower surfaces of the photovoltaic glass.
[0027] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 , the front supporting plate 4 and the rear supporting plate 5 are flush with the lower rolling brush 34, so as to ensure the stable conveying of the glass to be cleaned.
[0028] As shown in Figure 1 , Figure 3 , the cleaning box 2 is provided with a strip-shaped through slot 21 and a threaded hole 22 at the end. The connecting piece 13 is installed on the threaded hole 22. The adjusting plate 14 is installed on the side wall of the cleaning box 2 through bolts. The four upper rotating shafts 31 penetrate through the strip-shaped through slot 21 and the adjusting plate 14, and are rotatably installed on the adjusting plate 14. Before cleaning the photovoltaic glass, the distance between the upper rolling brush 33 and the lower rolling brush 34 is first adjusted according to the thickness of the glass. The staff adjusts the distance between the upper rolling brush 33 and the lower rolling brush 34 by installing the adjusting plate 14 in different round holes 21. After the adjustment is completed, the glass can be cleaned.
[0029] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the cleaning tank 2 bottom is mounted with a lower hopper 15, the lower hopper 15 bottom end is mounted with a water collecting tank 16, the water collecting tank 16 end is mounted with a drain pipe 17, the drain pipe 17 is provided with a blocking head 171; after long time use, the staff opens the blocking head 171, and the wastewater inside the water collecting tank 16 is discharged through the drain pipe 17.
[0030] As shown in Figure 1 , Figure 2 、 Figure 3 、 Figure 4 As shown, the lower hopper 15 is arranged as an inverted conical structure; it is convenient to collect the cleaned water inside the water collecting tank 16 through the lower hopper 15.
[0031] As shown in Figure 2 、 Figure 3 The water collecting tank 16 and the water tank 6 are mounted with a communicating pipe 18; it is convenient to transport the water inside the water collecting tank 16 to the water tank 6 for recycling.
[0032] The bottom of the water collecting tank 16 is arranged as an inclined structure, and the end close to the communicating pipe 18 is lower than the other end; when the wastewater needs to be discharged from the drain pipe 17, the wastewater inside the water collecting tank 16 is discharged as much as possible.
[0033] Working process:
[0034] Before the photovoltaic glass needs to be cleaned, the staff first adjusts the distance between the upper rolling brush 33 and the lower rolling brush 34 according to the thickness of the glass, the staff adjusts the distance between the upper rolling brush 33 and the lower rolling brush 34 by installing the adjusting plate 14 in different round holes 21, after the adjustment is completed, the controller 12 is operated to control the water pump 8 and the motor 35 to start, the photovoltaic glass to be cleaned is placed on the conveying device at the front end of the device, the conveying device is used to convey the photovoltaic glass to the front supporting plate 4, the water pump 8, the water inlet pipe 9 and the water outlet pipe 7 cooperate to convey the clean water in the water tank 6 to the water storage tank 10, then the clean water is conveyed to the cleaning box 2 through the shunt pipe 11, the motor 35 drives the lower rotating shaft 32 to rotate, and then drives the lower rolling brush 34 to rotate, the lower rotating shaft 32 rotates, the upper rotating shaft 31 and the upper rolling brush 33 are driven to rotate through the cooperation of the belt pulley 36 and the belt 37, the upper surface of the glass is brushed and washed, the upper rolling brush 33 and the lower rolling brush 34 are arranged to realize the overall cleaning of the upper and lower surfaces of the photovoltaic glass, remove the dirt and impurities on the surface of the glass, the upper rolling brush 33 and the lower rolling brush 34 rotate and then drive the photovoltaic glass to move to the rear supporting plate 5, the water in the cleaning process falls into the water collecting tank 16 through the discharge hopper 15 and is collected, then is conveyed to the water tank 6 through the communication pipe 18 for recycling, saving water resources, after long-term use, the staff opens the plugging head 171, the waste water in the water collecting tank 16 is discharged through the drain pipe 17, the degree of automation is high, the cleaning efficiency of the photovoltaic glass is improved, it is suitable for large-scale glass cleaning, and after cleaning, the conveying device at the rear end is used to convey to the next process.
[0035] Finally, it should be pointed out that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not limiting, although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined in the claims of the present application.
Claims
1. A photovoltaic glass production surface cleaning apparatus, characterized by: The photovoltaic glass production surface cleaning device includes a rack (1), a cleaning box (2), a cleaning mechanism (3), a front support plate (4), a rear support plate (5), a water tank (6), a water outlet pipe (7), a water pump (8), a water inlet pipe (9), a water storage tank (10), a shunt pipe (11), a controller (12), the cleaning box (2) is installed at the top end of the rack (1), the cleaning box (2) is internally hollow, the cleaning mechanism (3) is installed inside the cleaning box (2), the front support plate (4) and the rear support plate (5) are installed inside the cleaning box (2) and are respectively located at the front end and the rear end of the cleaning mechanism (3), the water tank (6) is installed on one side of the rack (1), the water outlet pipe (7) is installed on the cleaning box (2), the water pump (8) is installed at the top end of the water tank (6), one end of the water inlet pipe (9) is communicated with the water tank (6) and the other end is installed at the water inlet end of the water pump (8), the water storage tank (10) and the shunt pipe (11) are installed at the top end of the cleaning box (2), the bottom end of the water outlet pipe (7) is connected with the water outlet end of the water pump (8), the top end is communicated with the water storage tank (10), the shunt pipe (11) extends into the cleaning box (2), and the controller (12) is installed on the side wall of the cleaning box (2) and is located at the bottom end of the rear support plate (5).
2. A photovoltaic glass production surface cleaning apparatus as claimed in claim 1, characterized in that: The cleaning mechanism (3) includes an upper rotating shaft (31), a lower rotating shaft (32), an upper rolling brush (33), a lower rolling brush (34), a motor (35), a belt pulley (36) and a belt (37), the upper rotating shaft (31) and the lower rotating shaft (32) are rotatably installed inside the cleaning box (2), the upper rolling brush (33) and the lower rolling brush (34) are installed on the upper rotating shaft (31) and the lower rotating shaft (32) respectively, the motor (35) is installed at the end of the cleaning box (2), the output end of the motor (35) is in transmission connection with the lower rotating shaft (32), the belt pulley (36) is installed on the upper rotating shaft (31) and the lower rotating shaft (32), the belt (37) is wound on the belt pulley (36), and the upper rotating shaft (31) and the lower rotating shaft (32), the upper rotating shaft (31) and the upper rotating shaft (31), and the lower rotating shaft (32) and the lower rotating shaft (32) are in transmission connection through the belt (37) and the belt pulley (36).
3. A photovoltaic glass production surface cleaning apparatus as claimed in claim 2, characterized in that: The water pump (8), the motor (35) and the controller (12) are in wire connection.
4. A photovoltaic glass production surface cleaning apparatus as claimed in claim 2, characterized in that: The upper rotating shaft (31), the lower rotating shaft (32), the upper rolling brush (33) and the lower rolling brush (34) are all provided with four groups.
5. A photovoltaic glass production surface cleaning apparatus as claimed in claim 2, characterized in that: The front support plate (4), the rear support plate (5) and the lower rolling brush (34) are flush.
6. A photovoltaic glass production surface cleaning apparatus as claimed in claim 4, characterized in that: Strip-shaped through grooves (21) and threaded holes (22) are formed in the ends of the cleaning box (2), a connecting piece (13) is installed on the threaded hole (22), an adjusting plate (14) is installed on the side wall of the cleaning box (2) through bolts, and the four groups of upper rotating shafts (31) pass through the strip-shaped through grooves (21) and the adjusting plate (14) and are rotatably installed on the adjusting plate (14).
7. A photovoltaic glass production surface cleaning apparatus as claimed in claim 1, characterized in that: A lower hopper (15) is installed at the bottom of the cleaning box (2), a water collecting tank (16) is installed at the bottom end of the lower hopper (15), a drain pipe (17) is installed at the end of the water collecting tank (16), and a plugging head (171) is arranged on the drain pipe (17).
8. A photovoltaic glass production surface cleaning apparatus as claimed in claim 7, characterized in that: The lower hopper (15) is arranged as an inverted conical structure.
9. A photovoltaic glass production surface cleaning apparatus as claimed in claim 7, characterized in that: A communication pipe (18) is arranged between the water collecting tank (16) and the water tank (6).
10. A photovoltaic glass production surface cleaning apparatus as claimed in claim 9, characterized in that: The bottom of the water collecting tank (16) is arranged as an inclined structure, and the end close to the communication pipe (18) is lower than the other end.