Carton forming mechanism

Abstract

The utility model relates to the technical field of carton forming processing, in particular to a carton forming mechanism. The carton forming mechanism comprises a carton forming machine body, the side, close to the feeding port, of the carton forming machine body is provided with a first conveying belt used for conveying cartons to be formed, and the side, close to the discharging port, of the carton forming machine body is provided with a fixing frame used for conveying the formed cartons and a feeding plate. A feeding plate inclining upwards is installed at the position, close to the feeding opening, of the carton forming machine body. According to the carton forming mechanism, the first conveying belt and the turnover mechanism are arranged, so that the carton forming mechanism can automatically and continuously convey the carton to be formed to the storage table through the first conveying belt, and the carton is turned over from the storage table and conveyed into the feeding plate. In the process, the first motor drives the rotating rod and the L-shaped rod to rotate, overturning and conveying of the carton to be formed are achieved, and the production efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of cardboard box forming and processing technology, and in particular to a cardboard box forming mechanism. Background Technology

[0002] With the accelerated flow of goods and the booming development of e-commerce, the demand for cardboard boxes, as an important component of the packaging industry, has increased dramatically. Traditional cardboard box production methods can no longer meet the market's demands for both quantity and quality. In a highly competitive market environment, improving production efficiency is key for enterprises to reduce costs and enhance competitiveness. As the core equipment of the cardboard box production line, the level of automation and intelligence of the cardboard box forming machine directly affects the efficiency of the entire production line.

[0003] Existing carton forming machines typically require operators to manually place the cartons one by one onto the machine's feed plate. This process is not only time-consuming and labor-intensive but also susceptible to human error, such as operator fatigue or distraction, which can lead to unstable feed speeds and consequently affect the smoothness of the entire production line. Furthermore, after carton forming, the formed cartons usually need to be manually transported to the subsequent packaging area. This process is equally tedious and time-consuming, increasing the workload for operators and potentially causing damage to the cartons during handling.

[0004] Therefore, it is necessary to provide a new carton forming mechanism to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a carton forming mechanism.

[0006] The carton forming mechanism provided by this utility model includes: a carton forming machine body, a first conveyor belt for conveying cartons to be formed is provided on the side of the carton forming machine body near the feeding port, and a fixed frame for conveying formed cartons is provided on the side of the carton forming machine body near the discharge port; a feeding plate, an inclined feeding plate is installed on the carton forming machine body near the feeding port; a storage platform, a storage platform for storing cartons to be formed is installed at the end of the first conveyor belt near the feeding plate, and the storage platform has symmetrically arranged grooves communicating on one side; a flipping mechanism, a flipping mechanism is installed between the storage platform and the feeding plate, the flipping mechanism is used to flip the cartons to be formed on the storage platform into the feeding plate; a pushing plate, a pushing plate is equidistantly arranged inside the fixed frame; and a pushing mechanism, a pushing mechanism is installed inside the fixed frame, the pushing mechanism pushes several of the pushing plates to output the formed cartons equidistantly from inside the carton forming machine body.

[0007] Preferably, the turnover mechanism comprises: a first motor, a rotating rod and L-shaped rods, the first motor is fixedly connected to one side of the storage platform away from the first conveying belt, the output end of the first motor is fixedly connected with the rotating rod, and the surface of the rotating rod is fixedly connected with the L-shaped rods at equal intervals, so that the turnover and conveying of the to-be-molded cartons are realized, and the production efficiency is greatly improved.

[0008] Preferably, the inside of the feeding plate is provided with avoiding grooves corresponding to the L-shaped rods, and the grooves in the storage platform correspond to the L-shaped rods, so that the turnover process is stable and interference-free, and the cartons can smoothly enter the feeding plate.

[0009] Preferably, the first motor drives the rotating rod to rotate by 120 degrees at a time, one group of the L-shaped rods turns the to-be-molded cartons on the storage platform into the feeding plate, and the next group enters the grooves in the storage platform to wait for the next time of turnover, so that continuous operation is realized, and the production efficiency is improved.

[0010] Preferably, the pushing mechanism comprises: a second motor, a rocker and a pushing seat, the bottom side of the fixed frame is fixedly connected with the second motor, the bottom of the fixed frame is symmetrically rotatably connected with the rocker, the output end of the second motor is fixedly connected with one of the two groups of rockers close to the carton forming machine body, and the ends of the two groups of rockers away from the second motor are rotatably connected with the pushing seat, so that the pushing plate is moved by the second motor driving the rocker and the pushing seat to move, and the equidistant output of the molded cartons is realized. This function ensures the stability and consistency of the cartons during the output process.

[0011] Preferably, the top of the pushing seat is fixedly connected with the bottoms of the pushing plates.

[0012] Preferably, the ends of the two groups of rockers close to the second motor are fixedly connected with sprockets respectively, and the two sprockets are connected through a chain transmission, so that the sprocket and the chain transmission have the advantages of simple structure, reliable transmission and easy maintenance.

[0013] Preferably, the end of the fixed frame away from the carton forming machine body is provided with a second conveying belt, so that the continuous equidistant conveying and subsequent processing of the cartons are realized, a complete carton forming and conveying production line is formed, manual intervention and labor intensity are reduced, and the production efficiency and product quality are improved.

[0014] Compared with the related art, the carton forming mechanism has the following beneficial effects:

[0015] High-efficiency automatic feeding

[0016] Through the setting of the first conveying belt and the turnover mechanism, the carton forming mechanism can automatically and continuously convey the to-be-formed carton to the placing table through the first conveying belt and then overturn and convey it into the feeding plate. In this process, the first motor drives the rotating rod and the L-shaped rod to rotate, realizing the overturning and conveying of the to-be-formed carton, and greatly improving the production efficiency.

[0017] While the turnover mechanism is working, the first conveying belt can continue to convey the next to-be-overturned carton to the appropriate position of the placing table, realizing continuous operation and improving the production efficiency.

[0018] The design of the L-shaped rod and the avoiding groove in the turnover mechanism makes the overturning process smooth and interference-free, ensuring that the carton can smoothly enter the feeding plate.

[0019] Precise equidistance discharging:

[0020] The design of the pushing mechanism drives the rocker and the pushing seat to move through the second motor, thereby driving the pushing plate to move, realizing the equidistance output of the formed carton. This function ensures the stability and consistency of the carton during the output process.

[0021] The transmission design of the chain wheel and the chain ensures the synchronous rotation of the two groups of rockers, further enhancing the stability and reliability of the pushing mechanism. Moreover, the transmission mode of the chain wheel and the chain has the advantages of simple structure, reliable transmission and easy maintenance.

[0022] The carton forming mechanism not only has the functions of automatic feeding and equidistance discharging, but also realizes the continuous equidistance conveying and subsequent processing of the carton through the setting of the fixing frame and the second conveying belt, forming a complete carton forming and conveying production line, reducing manual intervention and labor intensity, and improving production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The structure schematic view of the carton forming mechanism provided by the utility model is shown in the figure;

[0024] Figure 2 The structure schematic view of the placing table is shown in the figure; Figure 1

[0025] The structure schematic view of the fixing frame is shown in the figure. Figure 3 Figure 1 The structure schematic view of the fixing frame is shown in the figure.

[0026] Marked in the figure: 1, carton forming machine body; 101, feeding plate; 102, avoiding groove; 2, first conveying belt; 3, fixing frame; 4, placing table; 5, concave groove; 6, pushing plate; 7, first motor; 8, rotating rod; 9, L-shaped rod; 10, second motor; 11, rocker; 12, pushing seat; 13, chain wheel; 14, second conveying belt. DETAILED DESCRIPTION​

[0027] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0028] The specific implementation of the utility model will be described in detail in combination with specific examples.

[0029] Please refer to Figures 1 to 3 A carton forming mechanism, the carton forming mechanism includes: a carton forming machine body 1, the first conveyor belt 2 for conveying the to-be-formed carton is arranged on the side of the carton forming machine body 1 close to the feeding port, the fixed frame 3 for conveying the formed carton is arranged on the side of the carton forming machine body 1 close to the discharge port;The feeding plate 101 is installed on the position close to the feeding port of the carton forming machine body 1 and is inclined upward;The placement table 4, the first conveyor belt 2 is installed with the placement table 4 for storing the to-be-formed carton on the end close to the feeding plate 101, the inside of the placement table 4 is symmetrically provided with a communication side groove 5;The turnover mechanism is installed between the placement table 4 and the feeding plate 101, and the turnover mechanism is used to turn the to-be-formed carton on the placement table 4 into the feeding plate 101;The push plate 6 is equidistantly arranged in the fixed frame 3;The push mechanism is installed in the inside of the fixed frame 3, and the push mechanism pushes the several push plates 6 to equidistantly output the formed carton from the inside of the carton forming machine body 1, the turnover mechanism includes: the first motor 7, the rotating rod 8 and the L-shaped rod 9, the side away from the first conveyor belt 2 of the placement table 4 is fixedly connected with the first motor 7, the output end of the first motor 7 is fixedly connected with the rotating rod 8, the surface of the rotating rod 8 is equidistantly fixedly connected with the L-shaped rod 9, the inside of the feeding plate 101 is provided with the avoiding groove 102 corresponding to the several L-shaped rods 9, the groove 5 in the inside of the placement table 4 corresponds to the several L-shaped rods 9, the first motor 7 drives the rotating rod 8 to rotate 120 degrees at a time, and one group of the several L-shaped rods 9 turns the to-be-formed carton on the placement table 4 into the feeding plate 101, while the next group enters the groove 5 in the inside of the placement table 4 and waits for the next time of turning.

[0030] It needs to be explained that: the initial state, the first conveyor belt 2 is in standby state, for conveying to be shaped carton to the storage table 4, the symmetrical recess 5 inside the storage table 4 provides space for the L-shaped rod 9 in the turnover mechanism.When it needs to be loaded, the first conveyor belt 2 conveys the carton to be shaped to the storage table 4, the first motor 7 starts, drives the rotating rod 8 to rotate.The L-shaped rod 9 on the surface of the rotating rod 8 rotates, one group of L-shaped rods 9 extends from the recess 5 inside the storage table 4, hooks the bottom layer of carton, the first motor 7 drives the rotating rod 8 to rotate 120 degrees at a time, this group of L-shaped rods 9 turns and lifts the carton to be shaped from the storage table 4 to the top of the loading plate 101, the carton to be shaped automatically slides to the inside of the loading plate 101 due to the action of gravity.In the process of turning over, the avoiding groove 102 inside the loading plate 101 provides enough space for the L-shaped rod 9, avoids interference, at the same time, the next group of L-shaped rods 9 enters the recess 5 inside the storage table 4, prepares for the next time of turning over, at this time, the first conveyor belt 2 can continue to convey the next carton to be turned over to the appropriate position of the storage table 4.

[0031] Please refer to Figure 1 and Figure 3 , the pushing mechanism includes: the second motor 10, the rocker 11 and the pushing seat 12, the bottom side of the fixed frame 3 is fixedly connected with the second motor 10, the bottom of the fixed frame 3 is rotatably connected with the rocker 11, the output end of the second motor 10 is fixedly connected with two groups of the rocker 11 close to the carton forming machine body 1, the end of the two groups of the rocker 11 away from the second motor 10 is rotatably connected with the pushing seat 12, the top of the pushing seat 12 is fixedly connected with the bottom of the pushing plate 6, the end of the two groups of the rocker 11 close to the second motor 10 is fixedly connected with the chain wheel 13, the two chain wheels 13 are connected through the chain transmission, the end of the fixed frame 3 away from the carton forming machine body 1 is provided with the second conveyor belt 14;

[0032] It needs to be explained that: in the carton forming machine body 1, the carton forms the formed carton meeting the requirements after a series of forming processes. Start the pushing mechanism:

[0033] When the formed cartons are pushed out of the discharge port to the fixed frame 3, the second motor 10 is started. The output end of the second motor 10 drives one set of rocker arms 11 to rotate, and since the two sets of rocker arms 11 are fixedly connected with sprockets 13 at the end close to the second motor 10 and are connected through chain transmission, the other set of rocker arms 11 will also rotate synchronously. The end of the rocker arm 11 away from the second motor 10 pushes the pusher seat 12 through rotary connection, and the top of the pusher seat 12 is fixedly connected with the bottom of a plurality of pusher plates 6. Therefore, when the rocker arm 11 rotates, the pusher seat 12 and the pusher plates 6 will move, pushing the formed cartons to be output equidistantly from the inside of the carton forming machine body 1. Subsequently, these cartons can be conveyed to the subsequent packaging area for further processing through the second conveying belt 14 away from the end of the carton forming machine body 1.

[0034] The working principle of the carton forming mechanism is as follows:

[0035] I. Automatic feeding process

[0036] Initial state:

[0037] The first conveying belt 2 is in standby state, used to convey the to-be-formed cartons to the placement table 4, and the symmetrically formed grooves 5 inside the placement table 4 provide space for the L-shaped rods 9 in the turnover mechanism.

[0038] Start the turnover mechanism:

[0039] When feeding is needed, the first conveying belt 2 conveys the to-be-formed cartons to the placement table 4, and the first motor 7 is started to drive the rotating rod 8 to rotate.

[0040] A plurality of L-shaped rods 9 on the surface of the rotating rod 8 rotate, and one set of L-shaped rods 9 extends from the groove 5 inside the placement table 4 to hook the bottom layer of cartons. The first motor 7 drives the rotating rod 8 to rotate 120 degrees at a time, and this set of L-shaped rods 9 turns and lifts the to-be-formed cartons from the placement table 4 to above the feeding plate 101, and the to-be-formed cartons automatically slide into the feeding plate 101 due to gravity.

[0041] During the turning process, the avoidance groove 102 inside the feeding plate 101 provides sufficient space for the L-shaped rods 9, avoiding interference.

[0042] At the same time, the next set of L-shaped rods 9 enters the groove 5 inside the placement table 4, preparing for the next turning. At this time, the first conveying belt 2 can continue to convey the next to-be-turned carton to the appropriate position of the placement table 4.

[0043] II. Equidistant discharging and conveying process

[0044] Carton forming:

[0045] Inside the carton forming machine body 1, the cartons are formed into required shaped cartons after a series of forming processes.

[0046] The push mechanism is started:

[0047] When the shaped cartons are pushed to the fixing frame 3 through the discharge port, the second motor 10 is started.

[0048] The output end of the second motor 10 drives one set of rocker arms 11 to rotate, and since the two sets of rocker arms 11 are respectively fixedly connected with sprockets 13 at the end close to the second motor 10 and are connected through chain transmission, the other set of rocker arms 11 will also rotate synchronously.

[0049] The end of the rocker arm 11 away from the second motor 10 is connected with the push seat 12 through rotation, and the top of the push seat 12 is fixedly connected with the bottom of the push plate 6.

[0050] Therefore, when the rocker arm 11 rotates, the push seat 12 and the push plate 6 will move, and the shaped cartons are pushed out from the carton forming machine body 1 at equal intervals.

[0051] Subsequently, the cartons can be conveyed to the subsequent packaging area for further processing through the second conveying belt 14 away from the end of the carton forming machine body 1.

[0052] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. A carton forming mechanism, characterised in that, The utility model relates to a carton forming machine, which comprises a carton forming machine body (1), a first conveying belt (2) for conveying the cartons to be formed is arranged on one side of the carton forming machine body (1) close to a feeding port, and a fixing frame (3) for conveying the formed cartons is arranged on one side of the carton forming machine body (1) close to a discharging port. An upwardly-inclined feeding plate (101) is arranged on the position of the carton forming machine body (1) close to the feeding port. A storage table (4) for storing the cartons to be formed is arranged at one end of the first conveying belt (2) close to the feeding plate (101), and a recess (5) is symmetrically formed in the storage table (4). A turnover mechanism is arranged between the storage table (4) and the feeding plate (101), and the turnover mechanism is used for turning over the cartons to be formed on the storage table (4) into the feeding plate (101). A plurality of push plates (6) are equidistantly arranged in the fixing frame (3). A pushing mechanism is arranged in the fixing frame (3), and the pushing mechanism pushes the push plates (6) to equidistantly output the formed cartons from the carton forming machine body (1). The turnover mechanism comprises a first motor (7), a rotating rod (8), and L-shaped rods (9), the first motor (7) is fixedly connected to one side of the storage table (4) away from the first conveying belt (2), the output end of the first motor (7) is fixedly connected to the rotating rod (8), and the surface of the rotating rod (8) is equidistantly fixedly connected to the L-shaped rods (9).

2. The carton forming mechanism of claim 1, wherein, The feeding plate (101) is provided with a plurality of avoiding grooves (102) corresponding to the L-shaped rods (9), and the recess (5) in the storage table (4) corresponds to the L-shaped rods (9).

3. The carton forming mechanism of claim 2, wherein, The first motor (7) drives the rotating rod (8) to rotate by 120 degrees at a time, one group of the L-shaped rods (9) turns over the cartons to be formed on the storage table (4) into the feeding plate (101), and the next group enters the recess (5) in the storage table (4) to wait for the next time of turning over.

4. The carton forming mechanism of claim 2, wherein, The pushing mechanism comprises a second motor (10), a rocker (11), and a pushing seat (12), the second motor (10) is fixedly connected to one side of the bottom of the fixing frame (3), the rocker (11) is symmetrically rotationally connected to the bottom of the fixing frame (3), the output end of the second motor (10) is fixedly connected to one of the two groups of rockers (11) close to the carton forming machine body (1), and the other end of the two groups of rockers (11) away from the second motor (10) is rotationally connected to the pushing seat (12).

5. The carton forming mechanism of claim 1, wherein, The top of the pushing seat (12) is fixedly connected to the bottoms of the push plates (6).

6. The carton forming mechanism of claim 5 wherein, One end of the two groups of rockers (11) close to the second motor (10) is fixedly connected to a chain wheel (13), and the two chain wheels (13) are connected through a chain transmission.

7. The carton forming mechanism of claim 5 wherein, The fixing frame (3) is provided with a second conveying belt (14) away from the carton forming machine body (1).

8. The carton forming mechanism of claim 1, wherein, ​

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