Novel ultrasonic printing compound equipment capable of preventing waste of cloth

By using a flatbed ultrasonic printing machine and a precision servo control system, the problems of low efficiency and misalignment in traditional equipment when printing special patterns and multi-layer fabrics have been solved. This has enabled high-precision printing and stable production, reduced waste and costs, and improved equipment safety and production efficiency.

CN223948815UActive Publication Date: 2026-02-27JETWAY (LANGFANG) TECH DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520052733.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-02-27
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Traditional ultrasonic composite equipment is inefficient and prone to misalignment when processing special patterns and multi-layered fabrics, resulting in fabric waste and increased labor costs, which affects production efficiency and economic benefits.

Method used

Employing a flatbed ultrasonic printing machine and a precision servo control system, combined with a servo motor and forward/reverse screws, it achieves high-precision fabric tension adjustment and automated control, ensuring the stability and accuracy of the fabric during the printing process.

Benefits of technology

It improved printing quality and production efficiency, reduced fabric waste and costs, enhanced equipment safety and reliability, and improved the company's production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223948815U_ABST
    Figure CN223948815U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel ultrasonic printing compound equipment of preventing waste of cloth, which comprises an ultrasonic printing machine body, one side of the ultrasonic printing machine body is provided with a bearing platform, the upper end of the bearing platform is provided with a sliding chute, a forward and reverse screw rod is rotatably sleeved between the opposite side walls in the sliding chute, and the forward and reverse screw rod is provided with a rotating shaft. A sliding groove is formed in the bearing table, sliding blocks are installed on the two sides in the sliding groove, the sliding blocks are connected to forward and reverse screw rods in a threaded and sleeved mode, a servo motor is installed on one side of the bearing table, an output shaft of the servo motor is connected to one ends of the forward and reverse screw rods, a bearing plate is fixed to the upper ends of the sliding blocks, and an oil cylinder is installed in the middle of the bearing plate. The printing requirements of cloth of different specifications can be met, the height and the position can be fully changed according to the form state of the cloth, the stability during cloth printing is greatly improved, the dislocation phenomenon is reduced, cloth waste is prevented, the production efficiency is improved, the cost is reduced, and the practicability is enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to printing equipment technical field especially relates to a novel ultrasonic printing compound equipment of preventing waste cloth. BACKGROUND

[0002] With the sustained progress of society and the rapid development of economy, people's demand for home textile products is rising, not only pursuing its comfort and practicality, but also paying more attention to its beauty and individuality. Therefore, a large number of products with special design patterns and home textile products made of multi-layer fabric appear in the market. These products have unique design and complex structure, which brings unprecedented challenge to traditional ultrasonic composite equipment.

[0003] In the market, ultrasonic composite equipment generally adopts roller type mold. However, due to the shape limitation of the roller type mold, the efficiency is not high when processing special patterns and discontinuous patterns, and dislocation is easy to occur in the process of multi-layer cloth compounding, which affects the uniformity of cloth processing, causes cloth scrap and resource waste, increases labor cost, reduces production efficiency, increases operation cost, and has negative impact on the economic benefit of enterprises. Therefore, we propose a novel ultrasonic printing compound equipment to solve the above problems. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art and provides a novel ultrasonic printing compound equipment for preventing waste cloth.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A novel ultrasonic printing compound equipment for preventing waste cloth, comprising an ultrasonic printing machine body, a bearing table is arranged on one side of the ultrasonic printing machine body, a chute is arranged on the upper end of the bearing table, a positive and negative screw is rotatably sleeved between the opposite side walls in the chute, a sliding block is arranged on both sides in the chute, the sliding block is threadedly sleeved on the positive and negative screw, a servo motor is installed on one side of the bearing table, the output shaft of the servo motor is connected to one end of the positive and negative screw, a bearing plate is fixed to the upper end of the sliding block, an oil cylinder is installed in the middle of the bearing plate, a piston rod of the oil cylinder is fixed to the end of the top plate, folding frames are arranged on both sides of the bearing plate, the upper ends of the folding frames are connected to the lower ends of both sides of the top plate, a U-shaped mounting bracket is detachably installed on the upper end of the top plate, bearing rollers are rotatably connected to the U-shaped mounting bracket, and the two bearing rollers correspond to each other.

[0007] Preferably, the upper end of the top plate is provided with a slot on both sides, and the lower end of the U-shaped mounting bracket is fixed with a plug rod on both sides, and one plug rod on the same side is inserted into one slot on the same side.

[0008] Preferably, one end of the positive and negative screw is fixed with a crank handle.

[0009] Preferably, the lower end of the bearing table is fixed with support legs.

[0010] Preferably, a plurality of connecting rods are connected between two folding frames on the same side.

[0011] In the utility model, when in need, the corresponding bearing roller can be lifted to a suitable position by two oil cylinders, and then the corresponding cloth is conveyed into the ultrasonic printing machine body to be printed, before use, the positive and negative screw can be driven to rotate by the servo motor, thereby driving the two sliding blocks to move to the middle at the same time, the position of the bearing roller is adjusted, thereby ensuring the stability of the cloth when entering the ultrasonic printing machine body, so that deviation is not caused, and the printing quality is improved.

[0012] The utility model not only can realize the printing demand of cloth of different specifications, but also can change height and position according to the form state, greatly improve the stability when printing cloth, reduce the occurrence of misplacement, prevent cloth waste, improve production efficiency, reduce cost, and enhance practicability. ACCURACY OF DRAWINGS

[0013] Figure 1 It is cloth conveying structure of the utility model;

[0014] Figure 2 It is structure diagram of the utility model;

[0015] Figure 3 It is U-shaped mounting bracket structure diagram of the utility model;

[0016] Figure 4 It is the structure diagram of the insertion slot of the utility model.

[0017] In the drawing: 1 ultrasonic printing machine body, 2 servo motor, 3 sliding block, 4 positive and negative screw, 5 sliding slot, 6 bearing table, 7 bearing plate, 8 folding frame, 9 support leg, 10 crank handle, 11 connecting rod, 12 top plate, 13 U-shaped mounting bracket, 14 bearing roller, 15 hydraulic cylinder, 16 insertion rod, 17 insertion slot. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0019] REFERENCE Figures 1-4A new type of ultrasonic printing composite equipment for preventing waste cloth, including ultrasonic printing machine body 1, adopts a flat plate type ultrasonic composite equipment, adopts a flat plate type mold and a widened ultrasonic welding head design, the equipment adjusts the tension of the advancing and retreating cloth system with high precision through two groups of precise servo control systems, ensures that the cloth tension remains uniform during the printing process, when the cloth accurately reaches the specified position, the equipment will automatically perform the extrusion ultrasonic printing operation, this process not only ensures the fineness and clarity of the printed pattern, but also effectively avoids unnecessary stretching and deformation of the cloth during printing by releasing and feeding immediately after printing.

[0020] In addition, the control mode of the equipment also has the ability to control the welding time and pressure with high precision, by accurately adjusting the welding parameters, the equipment can not only ensure the printing quality, but also significantly improve the production efficiency, in practical application, this high-precision control mode makes the production process more stable and reliable, thereby bringing higher production efficiency and product quality assurance to textile enterprises.

[0021] The new flat plate type ultrasonic composite equipment is suitable for composite printing of thickened cloth and multi-layer cloth, and can achieve precise and uniform printing effect, by using advanced PLC as the upper computer for control, the operator can easily manage the speed, pressure, welding time and pattern distance of the equipment with high efficiency, the flexibility makes it easy to adjust the embossing effect, thereby meeting the individualized needs of different customers for printed patterns.

[0022] At the same time, compared with the old equipment, the new digital ultrasonic equipment has more obvious advantages, first of all, it introduces the automatic alarm stop function, this innovative design greatly improves the safety of operation, when the equipment appears abnormal, the system can automatically detect and stop immediately, effectively preventing accidents from happening, ensuring the safety of the operator. Secondly, the new equipment has significantly improved production efficiency, thanks to advanced digital technology, it can more accurately control the output of ultrasonic waves, thereby achieving higher efficiency when processing various materials, shortening the production cycle and improving the production capacity and market response speed of the enterprise.

[0023] In addition, the new digital ultrasonic equipment also performs better in long-time work, it adopts a more efficient heat dissipation system and more stable electronic components, even after working for several hours, it can maintain stable performance output, and will not cause performance degradation due to overheating or other reasons. This not only improves the reliability of the equipment, but also reduces the production interruption caused by equipment failure, further improving production efficiency.

[0024] Finally, the new device also performs well in reducing hardware damage rate, through optimizing design and using more durable materials, the durability and reliability of the device are significantly improved, which means that in daily use, the frequency of device failure is lower, and the maintenance cost is also reduced. For enterprises, this not only reduces operating costs, but also reduces production losses due to device failure.

[0025] In summary, the new digital ultrasonic device has obvious advantages in safety, production efficiency, long-time performance and hardware durability, etc. It is an indispensable efficient tool in modern industrial production, whether for fabric manufacturers pursuing high-precision printing effects or for production enterprises requiring high efficiency and safety. The new ultrasonic device is an ideal choice.

[0026] One side of the ultrasonic printing machine body 1 is provided with a bearing table 6, the upper end of the bearing table 6 is provided with a chute 5, the opposite side walls in the chute 5 are rotatably sleeved with a forward and reverse screw 4, both sides of the chute 5 are provided with a sliding block 3, the sliding block 3 is threadedly sleeved on the forward and reverse screw 4, one side of the bearing table 6 is provided with a servo motor 2, the output shaft of the servo motor 2 is connected to one end of the forward and reverse screw 4, the upper end of the sliding block 3 is fixedly connected with a bearing plate 7, the middle part of the bearing plate 7 is provided with an oil cylinder 15, the piston rod of the oil cylinder 15 is fixedly connected with a top plate 12, both sides of the bearing plate 7 are provided with a folding frame 8, the upper end of the folding frame 8 is connected to the lower end of both sides of the top plate 12, the upper end of the top plate 12 is detachably provided with a U-shaped mounting frame 13, the U-shaped mounting frame 13 is rotatably connected with a bearing roller 14, and the two bearing rollers 14 correspond to each other, and the adjustment of the height and the moving position of the bearing roller 14 realizes the adjustment of the cloth, so as to adapt to the processing requirements of different specifications of cloth, and stably and fully convey the cloth.

[0027] Both sides of the upper end of the top plate 12 are provided with a slot 17, both sides of the lower end of the U-shaped mounting frame 13 are fixedly connected with a plug rod 16, one plug rod 16 on the same side is inserted into one slot 17 on the same side, one end of the forward and reverse screw 4 is fixedly connected with a crank 10, the lower end of the bearing table 6 is fixedly connected with a supporting leg 9, a plurality of connecting rods 11 are connected between the two folding frames 8 on the same side, and the crank 10 can manually adjust the forward and reverse screw 4, thereby improving the flexibility of adjustment.

[0028] In the utility model, when needing to be used, the corresponding bearing roller 14 can be lifted to a suitable position through the two oil cylinders 15, then the corresponding cloth is conveyed into the ultrasonic printing machine body 1 for printing, before use, the forward and reverse screw 4 can be driven to rotate through the servo motor 2, thereby driving the two sliding blocks 3 to move towards the middle at the same time, adjusting the position of the bearing roller 14, thereby ensuring the stability of the cloth when entering the ultrasonic printing machine body 1, so that deviation is not generated, and the quality of printing is improved.

[0029] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A new type of ultrasonic printing composite equipment for preventing waste cloth, comprising an ultrasonic printing machine body (1), characterized in that, The side of the ultrasonic printing machine body (1) is provided with a bearing table (6), the upper end of the bearing table (6) is provided with a chute (5), the opposite side walls in the chute (5) are rotatably sleeved with a forward and reverse screw (4), both sides of the chute (5) are provided with a sliding block (3), the sliding block (3) is threadedly sleeved on the forward and reverse screw (4), one side of the bearing table (6) is provided with a servo motor (2), the output shaft of the servo motor (2) is connected to one end of the forward and reverse screw (4), the upper end of the sliding block (3) is fixedly provided with a bearing plate (7), the middle of the bearing plate (7) is provided with an oil cylinder (15), the piston rod of the oil cylinder (15) is fixedly provided with a top plate (12), both sides of the bearing plate (7) are provided with a folding frame (8), the upper end of the folding frame (8) is connected to the lower end of both sides of the top plate (12), the upper end of the top plate (12) is detachably provided with a U-shaped mounting frame (13), the U-shaped mounting frame (13) is rotatably connected with a bearing roller (14), and the two bearing rollers (14) correspond to each other.

2. A novel ultrasonic printing composite apparatus for waste-proof fabric according to claim 1, characterized in that: The upper end of the top plate (12) is provided with a slot (17) on both sides, and the lower end of the U-shaped mounting frame (13) is fixedly provided with a plug rod (16) on both sides. One plug rod (16) on the same side is inserted into one slot (17) on the same side.

3. A novel ultrasonic printing composite apparatus for waste-proof fabric according to claim 1, characterized in that: One end of the forward and reverse screw (4) is fixedly provided with a crank (10).

4. A novel ultrasonic printing composite apparatus for waste-proof fabric according to claim 1, characterized in that: The lower end of the bearing table (6) is fixedly provided with a supporting leg (9) at four corners.

5. A novel ultrasonic printing composite apparatus for waste-proof fabric according to claim 1, characterized in that: A plurality of connecting rods (11) are connected between two folding frames (8) on the same side.