All-steel tire wire cord fabric production consumption monitoring device
By using RFID tags and reading/writing mechanisms in conjunction with industrial control computers during the production of steel wire cord fabric, the problem of consumption information not being recorded in real time during cross-regional operations has been solved, realizing full-process consumption monitoring and improving production efficiency and cost optimization.
Patent Information
- Application Number
- CN202520123898.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Currently, information such as the production, consumption, and remaining quantity of steel wire cord fabric cannot be recorded in real time throughout the entire process, which is prone to errors and omissions, especially when operating across regions or areas.
By combining RFID tags and reading/writing mechanisms with industrial control computers and display output components, the production and cutting process of steel wire cord fabric is monitored in real time through position sensors and cutting count sensors. Data is written and refreshed on the roll using RFID tags to achieve real-time recording and display of consumption.
It enables real-time recording and display of the consumption during the production of steel wire cord fabric, avoiding errors and omissions in manual recording, and improving production efficiency and cost optimization.
Smart Images
Figure CN223956083U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tire production manufacturing technical field, specifically speaking a structure is reasonable, and operation is simple, avoids waste, can realize the real -time record and show of tire steel wire cord production, consumption monitoring device of production consumption of steel wire cord. BACKGROUND
[0002] In the tire production manufacturing process, the steel wire cord is manufactured by the production line, is wound on the reel, then is sent to the next working procedure and is cut, in order to improve production efficiency, optimizes production cost, needs to effectively record the production of steel wire cord in the production process, the production of steel wire cord, the consumption and residual amount of steel wire cord on the reel and other information cannot realize whole process real -time record at the present stage, this is mainly because the production and subsequent processing of steel wire cord are often in different production workshops, and manual record is easy to be wrong in the space transfer process. SUMMARY
[0003] The utility model discloses in view of the shortcoming and insufficient of prior art, proposes a structure is reasonable, and operation is simple, avoids waste, can realize the real -time record and show of tire steel wire cord production, consumption monitoring device of production consumption of steel wire cord.
[0004] The utility model discloses reach through following measures:
[0005] A kind of steel wire cord production consumption monitoring device of steel tire, it is characterized in that, be equipped with industrial computer, RFID read-write mechanism, steel wire cord storage reel, RFID label and display output component, wherein, RFID label is fixed on the steel wire cord storage reel, industrial computer is connected with RFID read-write mechanism, display output component respectively, the display output component includes display, pilot lamp and alarm.
[0006] The utility model can be equipped with two RFID read-write mechanism, respectively located in steel wire cord production work area and steel wire cord cutting work area, and correspondingly equipped with respectively located in steel wire cord production work area industrial computer and located in steel wire cord cutting work area industrial slave machine, industrial computer and industrial slave machine complete data exchange by communication circuit, industrial computer is connected with the RFID read-write mechanism located in steel wire cord production area, industrial slave machine is connected with the RFID read-write mechanism located in steel wire cord cutting work area, the RFID read-write mechanism includes RFID reader and radio frequency antenna, industrial computer and industrial slave machine can be realized using PLC controller.
[0007] The utility model further, still be equipped with two groups of display output component connected with industrial computer and industrial slave machine respectively.
[0008] The steel wire cord fabric production work area of this utility model is equipped with a position sensor for collecting data on the movement of the steel wire cord fabric from the production platform. The position sensor is connected to an industrial control computer located in the steel wire cord fabric production work area to collect and monitor the movement of the steel wire cord fabric from the production platform and to provide feedback to the industrial control computer in that area.
[0009] The steel wire cord cutting work area of this utility model is equipped with a sensor element for collecting the number of cuts by the cutter. The sensor element is connected to the industrial control slave computer located in the steel wire cord cutting work area to collect data related to the consumption of steel wire cord cutting, and to feed it back and save it to the industrial control slave computer. The sensing element can be a position sensor, etc.
[0010] In operation, this invention uses an industrial control host to detect the movement of steel wire cord fabric from the production platform to meet a set production volume. Upon detecting this movement, the host sends the set production volume data to an RFID reader / writer connected to it. This RFID reader / writer then writes the set production volume data and roll number to the RFID tag on the steel wire cord fabric roll. Afterward, the rolled-up steel wire cord fabric is transferred to the steel wire cord fabric cutting area, where the RFID reader / writer retrieves the RFID tag on the roll. The data is collected and uploaded to the industrial control slave computer. After verification, the cutting process begins. By monitoring the number of cutter strokes, the industrial control slave computer can obtain the consumption of steel wire curtain on the roll and the remaining amount. At this time, the industrial control slave computer sends the remaining amount data of steel wire curtain to the corresponding RFID radio frequency reading and writing mechanism. The RFID radio frequency reading and writing mechanism performs a write operation on the RFID tag on the roll, refreshing the remaining amount data of steel wire curtain in the RFID tag, thereby ensuring the monitoring of the consumption of steel wire curtain from production to use.
[0011] Compared with the prior art, this utility model makes full use of RFID radio frequency tags fixed on the roll, which solves the problem that information such as consumption of steel wire curtains cannot be effectively marked when operating across regions and areas at long distances. Attached image description:
[0012] Appendix Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Appendix Figure 2 This is a schematic diagram of an embodiment of the present utility model.
[0014] Attached reference numerals: 1. Industrial control computer; 2. RFID reader / writer mechanism; 3. RFID tag; 4. Display output component; 5. Industrial control host; 6. Industrial control slave; 7. Detailed implementation method:
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] As attached Figure 1 As shown, this utility model proposes a monitoring device for the production and consumption of steel cord fabric for all-steel tires. It is equipped with an industrial control computer 1, an RFID reading and writing mechanism 2, a steel cord fabric storage roll 3, an RFID tag 4, and a display output component 5. The RFID tag 4 is fixed on the steel cord fabric storage roll 3. The industrial control computer 1 is connected to the RFID reading and writing mechanism 2 and the display output component 5. The display output component includes a display, indicator lights, and an alarm.
[0017] This utility model can be equipped with two RFID reading and writing mechanisms 2, located in the steel cord fabric production area and the steel cord fabric cutting area respectively. Correspondingly, there are industrial control host 6 located in the steel cord fabric production area and industrial control slave 7 located in the steel cord fabric cutting area. The industrial control host 6 and the industrial control slave 7 exchange data through a communication circuit. The industrial control host 6 is connected to the RFID reading and writing mechanism 2 located in the steel cord fabric production area, and the industrial control slave 7 is connected to the RFID reading and writing mechanism 2 located in the steel cord fabric cutting area. The RFID reading and writing mechanism 2 includes an RFID reader and a radio frequency antenna. The industrial control host 6 and the industrial control slave 7 can be implemented using a PLC controller.
[0018] Furthermore, this utility model also includes two sets of display output components that are respectively connected to the industrial control host 6 and the industrial control slave 7.
[0019] The steel wire cord fabric production work area of this utility model is equipped with a position sensor for collecting data on the movement of the steel wire cord fabric from the production platform. The position sensor is connected to an industrial control computer located in the steel wire cord fabric production work area to collect and monitor the movement of the steel wire cord fabric from the production platform and to provide feedback to the industrial control computer in that area.
[0020] The steel wire cord cutting work area of this utility model is equipped with a sensor element for collecting the number of cuts by the cutter. The sensor element is connected to the industrial control slave computer located in the steel wire cord cutting work area to collect data related to the consumption of steel wire cord cutting, and to feed it back and save it to the industrial control slave computer. The sensing element can be a position sensor, etc.
[0021] Example:
[0022] This example provides a solution as shown in the appendix. Figure 2 The all-steel tire steel cord fabric production consumption monitoring device shown includes an industrial control computer 1, an RFID reading and writing mechanism 2, a steel cord fabric storage roll 3, an RFID tag 4, and a display output component 5. The RFID tag 4 is fixed on the steel cord fabric storage roll 3. The industrial control computer 1 is connected to the RFID reading and writing mechanism 2 and the display output component 5 respectively. The display output component includes a display, indicator lights, and an alarm.
[0023] The example is provided with two RFID read-write mechanisms 2, which are respectively located in the steel cord production work area and the steel cord cutting work area, and are correspondingly provided with an industrial control host computer 6 located in the steel cord production work area and an industrial control slave computer 7 located in the steel cord cutting work area, the industrial control host computer 6 and the industrial control slave computer 7 complete data exchange through a communication circuit, the industrial control host computer 6 is connected with the RFID read-write mechanism 2 located in the steel cord production area, the industrial control slave computer 7 is connected with the RFID read-write mechanism 2 located in the steel cord cutting work area, the RFID read-write mechanism 2 comprises an RFID reader and a radio frequency antenna, and the industrial control host computer 6 and the industrial control slave computer 7 can be realized by using a PLC controller.
[0024] The example is further provided with two groups of display output components connected with the industrial control host computer 6 and the industrial control slave computer 7 respectively; the steel cord production work area is provided with a position sensor for collecting the position of the steel cord moving out of the production platform, the position sensor is connected with the industrial control computer located in the steel cord production work area, is used for collecting the action of the steel cord moving out of the production platform, and is fed back to the industrial control computer in the region; the steel cord cutting work area is provided with a sensor element for collecting the cutting frequency of a cutting knife, the sensor element is connected with the industrial control slave computer in the steel cord cutting work area, is used for collecting the data related to the consumption of the steel cord cutting, and is fed back and saved to the industrial control slave computer, and the sensing element can be a position sensor and the like.
[0025] In work, the action of the steel cord moving out of the production platform to meet the set production amount is acquired through the industrial control host computer, when the industrial control host computer detects that the steel cord moves out of the production platform, the set production amount data is sent to the RFID read-write mechanism connected with the industrial control host computer, the RFID tag on the steel cord reel is written through the RFID read-write mechanism, and the set production amount data, reel number and the like are written, thereafter, the wound steel cord is moved to the steel cord cutting work area, the data in the RFID tag on the reel is acquired through the RFID read-write mechanism, and is uploaded to the industrial control slave computer, after checking, the cutting is started, the consumption of the steel cord on the wound steel cord reel and the remaining amount can be obtained by the industrial control slave computer through monitoring the cutting frequency of the cutting knife, at this time, the industrial control slave computer sends the remaining amount data of the steel cord to the corresponding RFID radio frequency read-write mechanism, the RFID tag on the reel is written through the RFID radio frequency read-write mechanism, and the steel cord remaining amount data in the RFID tag is refreshed, so that the consumption monitoring from production to use of the steel cord is ensured.
[0026] Compared with the prior art, the RFID radio frequency tag fixed on the reel is fully utilized, and the problems that the consumption information and the like cannot be effectively marked when the steel cord is operated in a long-distance operation mode in a cross-area and cross-region mode at the present stage are solved.
Claims
1. A device for monitoring the consumption of steel cord production for all-steel tires, characterized in that, The device is provided with an industrial computer, an RFID read-write mechanism, a steel cord storage reel, an RFID tag and a display output assembly, wherein the RFID tag is fixed on the steel cord storage reel, the industrial computer is connected with the RFID read-write mechanism and the display output assembly respectively, the display output assembly comprises a display, an indicator light and an alarm; two RFID read-write mechanisms are arranged in the steel cord production work area and the steel cord cutting work area respectively, and an industrial computer host and an industrial computer slave are arranged in the steel cord production work area and the steel cord cutting work area respectively, the industrial computer host and the industrial computer slave complete data exchange through a communication circuit, the industrial computer host is connected with the RFID read-write mechanism in the steel cord production area, the industrial computer slave is connected with the RFID read-write mechanism in the steel cord cutting work area, the RFID read-write mechanism comprises an RFID reader and a radio frequency antenna, and the industrial computer host and the industrial computer slave adopt a PLC controller.
2. The all-steel tire steel cord production consumption monitoring device according to claim 1, characterized by Two display output assemblies connected with the industrial computer host and the industrial computer slave are further arranged.
3. The all-steel tire steel cord production consumption monitoring device according to claim 2, characterized in that The steel cord production work area is provided with a position sensor for collecting the position of the steel cord removed from the production platform, and the position sensor is connected with the industrial computer in the steel cord production work area.
4. The all-steel tire steel cord production consumption monitoring device according to claim 3, characterized by The steel cord cutting work area is provided with a sensor element for collecting the cutting frequency of a cutting knife, the sensor element is connected with the industrial computer slave in the steel cord cutting work area, and the sensing element is a position sensor.