Water supply condensing device for PP plate processing

By spraying condensate water on both sides of the PP sheet and combining it with a guiding mechanism, the problem of low temperature and humidity maintenance efficiency caused by unilateral spraying of condensate water in the existing technology is solved, achieving more efficient temperature and humidity maintenance, while realizing the recycling of condensate water.

CN223961573UActive Publication Date: 2026-03-03WUXI XISHAN RUBBER & PLASTIC PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

In existing PP sheet processing water supply condensation devices, condensate is sprayed from only one side, resulting in low efficiency in maintaining temperature and humidity.

Method used

Design a water supply condensation device that uses two spraying mechanisms to spray condensate from both sides of a PP sheet and uses a guiding mechanism to keep the sheet stable. Combined with the lateral and longitudinal flow of condensate, the rapid diffusion of condensate is achieved.

Benefits of technology

It improves the efficiency of PP board in maintaining temperature and humidity, has a simple structure, is easy to operate, and enables the recycling of condensate, thus saving resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PP plate processing, in particular to a PP plate processing water supply condensing device which comprises a conveying track, a fixing part, a condensing chamber, two spraying mechanisms, a water storage tank and two water inlet pipes, the fixing part is used for longitudinally clamping and fixing PP plates and conveying the PP plates through the conveying track, the condensing chamber penetrates through the conveying track, and the two spraying mechanisms are arranged on the water storage tank. The spraying mechanisms are located in the condensation chamber, the two spraying mechanisms are located on the two sides above the conveying track respectively and spray condensate water to the PP plates from the two sides of the PP plates respectively, the water storage tank is installed at the top of the condensation chamber, the inlet end of the water inlet pipe communicates with the water storage tank, and the outlet ends of the two water inlet pipes communicate with the two spraying mechanisms respectively. The water inlet pipe is provided with a water pump. Condensate water is sprayed to the PP plate from the two sides through the two spraying mechanisms, and the temperature and humidity maintaining efficiency of the PP plate can be improved through the structure of the mode.
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Description

Technical Field

[0001] This utility model relates to the field of PP sheet processing technology, and in particular to a PP sheet processing water supply condensation device. Background Technology

[0002] PP sheets (polypropylene sheets) are a lightweight, high-strength, and corrosion-resistant plastic material. Due to their excellent properties, they are widely used in the chemical, construction, electronics, and automotive industries. During the processing of PP sheets, stable temperature and humidity need to be maintained to ensure processing accuracy and surface quality. Spraying condensate onto the PP sheets effectively controls their temperature and humidity. Therefore, we urgently need a PP sheet processing condensate supply device.

[0003] Currently, the water supply condensation device consists of a conveying mechanism and a spraying mechanism. The conveying mechanism transports the PP sheet to the spraying mechanism, which sprays condensate downwards to rinse and cool the PP sheet, thereby maintaining a stable temperature and humidity. However, because the spraying mechanism sprays downwards, only one side of the PP sheet is in contact with the condensate. The PP sheet can only gradually maintain a stable temperature and humidity from top to bottom, which affects the efficiency of maintaining the temperature and humidity of the PP sheet. Utility Model Content

[0004] In response to the shortcomings of the existing production technology, the applicant provides a PP sheet processing water supply condensation device. By improving the structure of the water supply condensation device, condensate can be sprayed onto both sides of the PP sheet simultaneously, thereby improving the efficiency of maintaining the temperature and humidity of the PP sheet.

[0005] The technical solution adopted in this utility model is as follows:

[0006] A condensation device for processing PP sheets includes: a conveying track, a fixing component, a condensation chamber, two spraying mechanisms, a water storage tank, and two water inlet pipes. The fixing component is used to longitudinally clamp and fix the PP sheets, and the PP sheets are conveyed through the conveying track. The condensation chamber runs through the conveying track. The spraying mechanisms are located inside the condensation chamber, and the two spraying mechanisms are respectively located on both sides above the conveying track. The two spraying mechanisms spray condensate water onto the PP sheets from both sides. The water storage tank is installed on the top of the condensation chamber. The inlet end of the water inlet pipe is connected to the water storage tank, and the outlet ends of the two water inlet pipes are respectively connected to the two spraying mechanisms. A water pump is installed in the water inlet pipe. The water storage tank stores condensate water. The water pump is used to extract the condensate water from the water storage tank, which flows through the water inlet pipe into the spraying mechanisms and is sprayed onto the PP sheets by the spraying mechanisms to cool and moisturize the PP sheets.

[0007] Therefore, by spraying condensate onto the PP sheet from both sides using two spraying mechanisms, compared to the existing method of spraying condensate from one side from top to bottom, this method has a simpler structure, is easier to operate, and can improve the temperature and humidity retention efficiency of the PP sheet. In addition, the PP sheet is arranged longitudinally so that the spraying method is transverse, and the condensate diffusion method is both transverse flow and longitudinal flow under the action of gravity. In this way, the diffusion rate of condensate can be improved, further improving the temperature and humidity retention efficiency of the PP sheet.

[0008] As a further improvement to the above technical solution: the spraying mechanism includes a first driving component, a support plate, and multiple nozzles. The first driving component is connected to the inner wall of the condensation chamber, and the telescopic end of the first driving component is connected to one side of the support plate. The multiple nozzles are evenly distributed on the other side of the support plate. Thus, the condensate in the water storage tank is sprayed out through the nozzles and applied to the PP sheet, thereby maintaining the temperature and humidity of the PP sheet. The position of the nozzles can be adjusted by the first driving component to adapt to the temperature and humidity maintenance of PP sheets of different thicknesses.

[0009] As a further improvement to the above technical solution, it also includes: two guiding mechanisms, which are respectively located on both sides of the conveying track. The guiding mechanisms pass through the condensation chamber and abut against the fixing member. The guiding mechanisms can guide the conveying of PP so that the conveying of PP sheets remains stable.

[0010] As a further improvement to the above technical solution: the guiding mechanism includes a second driving member, a guide block, and guide rollers. The telescopic end of the second driving member is connected to one side of the guide block. Multiple guide rollers are installed at equal intervals on the other side of the guide block, and the guide rollers are rotatably connected to the guide block. Therefore, since the PP sheet is conveyed longitudinally, it is relatively unstable and prone to swaying during the conveying process. To address this, the guide rollers on both sides of the two guiding mechanisms clamp the fixing component to ensure that the fixing component remains stable relative to the conveying track, thereby ensuring the stability of the PP sheet.

[0011] As a further improvement to the above technical solution, it also includes a drainage trough and a drainage pipe. The drainage trough is located inside the condensation chamber and below the spraying mechanism. The inlet and outlet ends of the drainage pipe are connected to the drainage trough and the water storage tank, respectively. Thus, the drainage trough can collect the condensate after temperature and humidity control treatment, and the condensate can be returned to the water storage tank through the drainage pipe, achieving the recycling of condensate and saving resources.

[0012] As a further improvement to the above technical solution, it also includes a flow guide block, which is located between the spraying mechanism and the drainage trough, and is connected to the inner wall of the condensation chamber. Thus, the flow guide block can guide the condensate to ensure that the condensate, after temperature and humidity maintenance, flows to the drainage trough and does not flow elsewhere.

[0013] As a further improvement to the above technical solution, it also includes a reflux pump, which is located outside the condensation chamber and installed on the drain pipe. Thus, the reflux pump draws condensate from the drain tank, thereby achieving the circulation of condensate.

[0014] As a further improvement to the above technical solution, it also includes a condenser, which is located outside the condensation chamber and installed on the drain pipe. Thus, the condensate used is cooled by the condenser to ensure that the refluxed condensate meets the temperature and humidity requirements of the PP sheet.

[0015] As a further improvement to the above technical solution, it also includes: a frame, the conveying track is installed on the frame, the condensing chamber passes through the frame and is connected to the frame.

[0016] The beneficial effects of this utility model are as follows:

[0017] By spraying condensate onto the PP sheet from both sides using two spraying mechanisms, compared to the existing method of spraying condensate from one side from top to bottom, this method has a simpler structure, is easier to operate, and can improve the temperature and humidity retention efficiency of the PP sheet. In addition, the PP sheet is arranged longitudinally so that the spraying method is transverse, and the condensate diffusion method is both transverse flow and longitudinal flow under the action of gravity. In this way, the diffusion rate of condensate can be increased, further improving the temperature and humidity retention efficiency of the PP sheet.

[0018] This utility model also has the following advantages:

[0019] 1. The condensate in the water storage tank of this utility model is sprayed out through the nozzle and applied to the PP sheet to keep the temperature and humidity of the PP sheet stable; the position of the nozzle can be adjusted by the first driving component to adapt to the temperature and humidity maintenance of PP sheets of different thicknesses.

[0020] 2. This utility model uses guide rollers on both sides of two guide mechanisms to clamp the fixing parts, so as to ensure that the fixing parts remain stable relative to the conveying track, thereby ensuring that the PP sheet remains stable.

[0021] 3. This utility model can collect condensate after temperature and humidity maintenance through a drainage trough, and return it to the storage tank through a drainage pipe to realize the recycling of condensate and save resources. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the PP sheet processing water supply condensation device of this utility model;

[0023] Figure 2 This is a left view of the PP sheet processing water supply condensation device of this utility model;

[0024] Figure 3 This is a front view of the PP sheet processing water supply condensation device of this utility model;

[0025] Figure 4 This is a partial cross-sectional view of the PP sheet processing water supply condensation device of this utility model.

[0026] Figure 5 This is a schematic diagram of the spraying mechanism of this utility model;

[0027] Figure 6 This is a schematic diagram of the guiding mechanism of this utility model;

[0028] Figure 7 For the present utility model Figure 6 Enlarged schematic diagram of a local structure at point A;

[0029] Figure 8 This is a diagram showing the positional relationship between the condensation chamber, spraying mechanism, water storage tank, drainage trough, and guide block of this utility model.

[0030] Figure 9 This diagram shows the connection relationship between the spraying mechanism, water storage tank, and drainage trough of this utility model.

[0031] Among them: 1. Conveying track;

[0032] 2. Fasteners;

[0033] 3. Condensation chamber;

[0034] 4. Spraying mechanism;

[0035] 401. First driving component; 402. Support plate; 403. Nozzle;

[0036] 5. Water storage tank;

[0037] 6. Water inlet pipe;

[0038] 7. Water pump;

[0039] 8. Guiding mechanism;

[0040] 801. Second driving component; 802. Guide block; 803. Guide roller;

[0041] 9. Drainage trough;

[0042] 10. Drainage pipe;

[0043] 11. Guide block;

[0044] 12. Return pump;

[0045] 13. Condenser;

[0046] 14. Rack. Detailed Implementation

[0047] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0048] like Figures 1 to 9 The diagram shows the preferred embodiment of this utility model. The PP sheet processing water supply and condensation device of this embodiment includes: a conveying track 1, a fixing component 2, a condensation chamber 3, two spraying mechanisms 4, a water storage tank 5, and two water inlet pipes 6. The fixing component 2 is used to longitudinally clamp and fix the PP sheet, and to convey the PP sheet through the conveying track 1. The condensation chamber 3 passes through the conveying track 1. The spraying mechanisms 4 are located inside the condensation chamber 3, and the two spraying mechanisms 4 are respectively located on both sides above the conveying track 1. The two spraying mechanisms 4 spray condensate water onto the PP sheet from both sides. The water storage tank 5 is installed on the top of the condensation chamber 3. The inlet end of the water inlet pipe 6 is connected to the water storage tank 5, and the outlet ends of the two water inlet pipes 6 are respectively connected to the two spraying mechanisms 4. A water pump 7 is installed on the water inlet pipe 6. The water storage tank 5 stores condensate water. The water pump 7 is used to extract the condensate water from the water storage tank 5, which flows through the water inlet pipe 6 into the spraying mechanism 4, and is sprayed onto the PP sheet through the spraying mechanism 4 to cool and moisturize the PP sheet. Therefore, by spraying condensate water onto the PP sheet from both sides through two spraying mechanisms 4, compared with the existing method of spraying condensate water from one side from top to bottom, this method has a simpler structure, is easier to operate, and can improve the temperature and humidity retention efficiency of the PP sheet. In addition, the PP sheet is arranged longitudinally so that the spraying method is transverse, and the condensate water diffusion method is both transverse flow and longitudinal flow under the action of gravity. In this way, the diffusion rate of condensate water can be improved, further improving the temperature and humidity retention efficiency of the PP sheet.

[0049] In this embodiment, the spraying mechanism 4 includes a first driving member 401, a support plate 402, and multiple nozzles 403. The first driving member 401 is connected to the inner wall of the condensation chamber 3, and the telescopic end of the first driving member 401 is connected to one side of the support plate 402. The multiple nozzles 403 are evenly distributed on the other side of the support plate 402. Thus, the condensate in the water storage tank 5 is sprayed out through the nozzles 403 and applied to the PP sheet to maintain stable temperature and humidity of the PP sheet. The position of the nozzles 403 can be adjusted by the first driving member 401 to accommodate temperature and humidity control for PP sheets of different thicknesses.

[0050] For example, the first driving component 401 is a cylinder.

[0051] In this embodiment, it further includes: two guiding mechanisms 8, which are respectively located on both sides of the conveying track 1. The guiding mechanisms 8 pass through the condensation chamber 3 and abut against the fixing member 2. The guiding mechanisms 8 can guide the conveying of PP to keep the conveying of PP sheets stable. The guiding mechanism 8 includes: a second driving member 801, a guide block 802, and a guide roller 803. The telescopic end of the second driving member 801 is connected to one side of the guide block 802. Multiple guide rollers 803 are installed at equal intervals on the other side of the guide block 802, and the guide rollers 803 are rotatably connected to the guide block 802. Therefore, since the PP sheets are conveyed longitudinally, they are relatively unstable and prone to shaking during the conveying process. To address this, the guide rollers 803 on both sides of the two guiding mechanisms 8 clamp the fixing member 2 to ensure that the fixing member 2 remains stable relative to the conveying track 1, thereby ensuring the stability of the PP sheets.

[0052] Specifically, the second drive component 801 is connected to the frame 14; the guide block 802 is rotatably connected to the guide roller 803 so that the guide roller 803 only guides the PP sheet without affecting the conveying of the PP sheet.

[0053] For example, the second drive component 801 uses a cylinder.

[0054] In this embodiment, the system also includes: a drainage trough 9, a drainage pipe 10, a flow guide block 11, a return pump 12, and a condenser 13. The drainage trough 9 is located inside the condensation chamber 3 and below the spraying mechanism 4. The inlet and outlet ends of the drainage pipe 10 are connected to the drainage trough 9 and the water storage tank 5, respectively. The flow guide block 11 is located between the spraying mechanism 4 and the drainage trough 9 and is connected to the inner wall of the condensation chamber 3. The return pump 12 is located outside the condensation chamber 3 and is installed on the drainage pipe 10. The condenser 13 is located outside the condensation chamber 3 and is installed on the drainage pipe 10. Therefore, the condensate after temperature and humidity maintenance can be collected through the drain trough 9 and returned to the storage tank through the drain pipe 10 to achieve the recycling of condensate and save resources; the guide block 11 can guide the condensate to ensure that the condensate after temperature and humidity maintenance flows to the drain trough 9 and does not flow to other places; the return pump 12 draws out the condensate in the drain trough 9 to achieve the circulation of condensate; the condenser 13 cools the used condensate to ensure that the circulated condensate meets the temperature and humidity maintenance requirements of the PP board.

[0055] In this embodiment, it also includes: a frame 14, a conveying track 1 mounted on the frame 14, and a condensing chamber 3 passing through the frame 14 and connected to the frame 14.

[0056] The temperature and humidity maintenance process of the PP sheet of this utility model is as follows: First, according to the subsequent process of the PP sheet to be processed, a matching fixing member 2 is selected, and the PP sheet is placed into the fixing member 2, and then placed together with the fixing member 2 onto the conveying track 1; next, the second driving member 801 is activated to drive the guide block 802 and the guide roller 803 to move towards the side closer to the fixing member 2, so that the guide roller 803 abuts against the fixing member 2; then, the PP sheet is conveyed together with the fixing member 2 into the condensation chamber 3 through the conveying track 1; then, in the condensation... Inside chamber 3, the PP sheet remains stationary, and the first drive unit 401 is activated to adjust the position of the nozzle 403. Finally, the water pump 7 is activated to extract the condensate from the water storage tank 5 and spray it onto the PP sheet through the nozzle 403 to maintain the temperature and humidity of the PP sheet. At the same time, the return pump 12 and the condenser 13 are activated to cool the condensate to the temperature and humidity requirements of the PP sheet before returning it to the water storage tank 5. Finally, the treated PP sheet is transported out of the condensation chamber 3 again through the conveyor track 1.

[0057] In summary, by spraying condensate onto the PP sheet from both sides using two spraying mechanisms 4, compared to the existing method of spraying condensate from one side from top to bottom, this method has a simpler structure, is easier to operate, and can improve the efficiency of maintaining the temperature and humidity of the PP sheet. In addition, the PP sheet is arranged longitudinally so that the spraying method is transverse, and the condensate diffusion method is both transverse flow and longitudinal flow under the action of gravity. In this way, the diffusion rate of condensate can be improved, further improving the efficiency of maintaining the temperature and humidity of the PP sheet.

[0058] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. A PP plate processing water supply condensing device, characterized in that, The utility model provides a kind of PP plate cooling device, including: Conveying track (1), and Fixing piece (2) is used to longitudinally clamping fixed PP board, and PP board is conveyed by the conveying track (1); Condensing chamber (3) and two spray mechanisms (4), the condensing chamber (3) is through the conveying track (1), the spray mechanism (4) is located in the condensing chamber (3), and two the spray mechanism (4) is located at two sides above the conveying track (1) respectively, and two the spray mechanism (4) sprays condensate from the two sides of PP board to PP board respectively; Water storage tank (5) and two water inlet pipes (6), the water storage tank (5) is installed at the top of the condensing chamber (3), the inlet end of the water inlet pipe (6) is communicated with the water storage tank (5), the outlet end of two the water inlet pipe (6) is communicated with two the spray mechanism (4) respectively, the water inlet pipe (6) is equipped with water pump (7), the inside of the water storage tank (5) stores condensate, and the water pump (7) is used to pump out condensate in the inside of the water storage tank (5), flows into the spray mechanism (4) through the water inlet pipe (6), and is sprayed on PP board by the spray mechanism (4), to cool and keep wet PP board.

2. The PP sheet processing water supply condensing device according to claim 1, characterized in that: The spray mechanism (4) includes: First driving part (401), support plate (402) and multiple spray heads (403), the first driving part (401) is connected with the inner wall of the condensing chamber (3), the telescopic end of the first driving part (401) is connected with one side of the support plate (402), and multiple spray heads (403) are evenly distributed on the other side of the support plate (402).

3. The PP sheet processing water supply condensing device according to claim 1, characterized in that: Also includes: Two guide mechanisms (8), two the guide mechanism (8) is respectively the two sides of the conveying track (1), the guide mechanism (8) is through the condensing chamber (3), the guide mechanism (8) is abutted with the fixing piece (2), the guide mechanism (8) can guide the conveying of PP, so that the conveying of PP board remains stable.

4. The PP sheet processing water supply condensing device according to claim 3, characterized in that: The guide mechanism (8) includes: Second driving part (801), guide block (802) and guide roller (803), the telescopic end of the second driving part (801) is connected with one side of the guide block (802), multiple guide rollers (803) are equidistantly installed on the other side of the guide block (802), and the guide roller (803) is rotatably connected with the guide block (802).

5. The PP sheet processing water supply condensing device according to claim 1, characterized in that: Also includes: Drainage groove (9) and drain pipe (10), the drainage groove (9) is located in the inside of the condensing chamber (3), and the drainage groove (9) is located below the spray mechanism (4), the inlet end and the outlet end of the drain pipe (10) are communicated with the drainage groove (9) and the water storage tank (5) respectively.

6. The PP sheet processing water supply condensing device according to claim 5, characterized in that: Also includes: Flow guide block (11), the flow guide block (11) is located between the spray mechanism (4) and the drainage groove (9), and the flow guide block (11) is connected with the inner wall of the condensing chamber (3).

7. The PP sheet processing water supply condensing device according to claim 5, characterized in that: Also includes: A reflux pump (12) is located outside the condensing chamber (3), and the reflux pump (12) is installed on the drain pipe (10).

8. The PP sheet processing water supply condensing device according to claim 5, characterized in that: Further comprising: A condenser (13) is located outside the condensing chamber (3), and the condenser (13) is installed on the drain pipe (10).

9. The PP sheet processing water supply condensing device according to claim 1, characterized in that: Further comprising: A rack (14) is installed on the conveying track (1), and the condensing chamber (3) penetrates through the rack (14) and is connected with the rack (14).