Tool setting device for high-precision die machining

Abstract

The utility model relates to the technical field of part machining, in particular to a tool setting device for high-precision die machining, which comprises a tool setting detection frame which is used for high-precision die machining and has a U-shaped section, a data display screen is mounted at the top of the tool setting detection frame, a lifting cylinder is mounted at the bottom of the tool setting detection frame, and a pushing cylinder is mounted at the bottom of one side of the lifting cylinder. The U-shaped tool setting detection frame is used for high-precision die machining, and tool setting data can be displayed in real time in cooperation with the data display screen installed on the top of the U-shaped tool setting detection frame; a lifting cylinder is introduced, so that the height of a connecting plug can be accurately adjusted, and the connecting plug coaxially mounted at the top of a lifting rod is matched with the bottom of the tool setting detection frame in an inserting manner and is fixed through a locking bolt, so that the stability during tool setting is ensured; by arranging a pushing air cylinder, the flexibility of the device is further enhanced; meanwhile, the laser transmitter and the laser receiver are symmetrically arranged on the two sides of the tool setting detection frame, the position of the tool can be accurately measured, and the tool setting accuracy is ensured.

Description

Technical Field

[0001] This utility model relates to the field of parts processing technology, specifically to a tool setting device for high-precision mold processing. Background Technology

[0002] In modern manufacturing, the precision of mold processing directly affects product quality and performance. Tool setting, as a crucial step in mold processing, is vital for ensuring dimensional accuracy and surface quality. As manufacturing moves towards higher precision, higher efficiency, and greater intelligence, tool setting technology is constantly innovating and advancing. Traditional tool setting techniques often employ contact measurement, which is susceptible to factors such as tool wear and human error, leading to insufficient accuracy. Existing tool setting techniques are often time-consuming, especially since frequent adjustments and measurements are required during the process, increasing auxiliary processing time and reducing production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a tool setting device for high-precision mold processing, so as to solve the problems of low tool setting accuracy and insufficient efficiency mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A tool setting device for high-precision mold processing includes a tool setting detection frame with a U-shaped cross-section for high-precision mold processing. A data display screen is installed on the top of the tool setting detection frame, a lifting cylinder is installed at the bottom of the tool setting detection frame, and a pushing cylinder is installed on one side of the bottom of the lifting cylinder.

[0006] The tool setting detection frame has laser emitters and laser receivers symmetrically arranged on both sides, which are located on the same straight line.

[0007] The lifting cylinder has a connector coaxially mounted on the top of its lifting rod. The connector is inserted into the bottom of the tool setting detection frame and fixed by locking bolts.

[0008] Preferably, the piston rod of the push cylinder is vertically connected to the bottom of the outer wall of the lifting cylinder.

[0009] Preferably, the tool setting detection frame has mounting screw holes on both sides for mounting the laser emitter and the laser receiver.

[0010] Preferably, the outer wall of the laser emitter and laser receiver is fitted with an external threaded cylinder that is threaded and adapted to the size of the mounting screw hole.

[0011] Preferably, the data display screen is symmetrically embedded with synchronous display screens on both sides.

[0012] Preferably, a fixing screw hole with a size matching the locking bolt and threaded connection is provided on one side of the outer wall of the connector.

[0013] Preferably, the bottom four corners of the push cylinder are provided with mounting feet that are fixed to the worktable.

[0014] Compared with existing technologies, the beneficial effects of this utility model are:

[0015] In this high-precision mold machining tool setting device, a U-shaped tool setting detection frame is used for high-precision mold machining. A data display screen mounted on its top can display tool setting data in real time. The introduction of a lifting cylinder allows for precise height adjustment of the connector, and the connector coaxially mounted on the top of the lifting rod engages with the bottom of the tool setting detection frame and is secured with locking bolts to ensure stability during tool setting. The push cylinder further enhances the device's flexibility. Simultaneously, laser emitters and receivers symmetrically arranged on both sides of the tool setting detection frame can accurately measure the tool position, ensuring tool setting accuracy. The integrated application of these structures gives this high-precision mold machining tool setting device the advantages of simple operation, high tool setting accuracy, and strong stability.

[0016] In this high-precision mold machining tool setting device, the tool setting detection frame has mounting screw holes on both sides for mounting the laser emitter and laser receiver. The outer walls of the laser emitter and laser receiver are fitted with external threaded cylinders that are threaded and matched with the size of the mounting screw holes, so as to achieve a stable installation of the laser emitter and laser receiver, ensure the accuracy and stability of tool setting measurement, and facilitate installation, disassembly or replacement.

[0017] In this high-precision mold machining tool setting device, mounting feet fixed to the worktable are set at the four top corners of the bottom of the push cylinder. These mounting feet are fixed to the worktable to achieve a stable installation of the entire tool setting device, improve the stability and service life of the device, and also help to improve the accuracy and efficiency of the tool setting process. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are explained in detail together with the embodiments of the present invention, but do not constitute a limitation thereof.

[0019] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0020] Fig. 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0021] Fig. 3 This is an exploded structural diagram of the tool setting detection holder of this utility model;

[0022] 10. Parts processing worktable; 11. Support base; 12. Guide groove;

[0023] 10. Tool setting and inspection stand; 11. Laser emitter; 12. Laser receiver; 13. Locking bolt; 14. Mounting screw hole; 15. External threaded cylinder;

[0024] 20. Data display screen; 21. Display screen;

[0025] 30. Lifting cylinder; 31. Lifting rod; 32. Connector; 33. Fixing screw hole;

[0026] 40. Push cylinder; 41. Piston rod; 42. Mounting foot. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of this utility model and to simplify the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Tool setting devices for high-precision mold machining, such as Figs. 1-3As shown, the tool setting and inspection frame 10, which has a U-shaped cross-section, is used for high-precision mold processing. A data display screen 20 is mounted on the top of the tool setting and inspection frame 10, and a lifting cylinder 30 is mounted on the bottom of the tool setting and inspection frame 10. A push cylinder 40 is mounted on one side of the bottom of the lifting cylinder 30. A laser emitter 11 and a laser receiver 12, located on the same straight line, are symmetrically arranged on both sides of the tool setting and inspection frame 10. A connector 32 is coaxially mounted on the top of the lifting rod 31 of the lifting cylinder 30. The connector 32 is inserted into the bottom of the tool setting and inspection frame 10 and fixed by locking bolts 13. The U-shaped cross-section of the tool setting and inspection frame... The tool setting frame 10, used for high-precision mold processing, can display tool setting data in real time with the data display screen 20 mounted on its top. The introduction of the lifting cylinder 30 allows the connector 32 to be precisely adjusted in height, and the connector 32, coaxially mounted on the top of the lifting rod 31, plugs into the bottom of the tool setting frame 10 and is fixed by the locking bolt 13 to ensure stability during tool setting. The setting of the push cylinder 40 further enhances the flexibility of the device. At the same time, the laser emitter 11 and laser receiver 12 symmetrically arranged on both sides of the tool setting frame 10 can accurately measure the tool position to ensure the accuracy of tool setting. The comprehensive application of these structures makes this high-precision mold processing tool setting device easy to operate, highly accurate in tool setting, and highly stable.

[0030] It is worth noting that the piston rod 41 of the push cylinder 40 is vertically connected to the bottom of the outer wall of the lifting cylinder 30, so that the push cylinder 40 can stably and effectively push the lifting cylinder 30 and the connector 32 in the horizontal direction, thereby ensuring the stability and accuracy of the tool setting process.

[0031] Furthermore, mounting screw holes 14 are provided on both sides of the tool setting test frame 10 for mounting the laser emitter 11 and the laser receiver 12. External threaded cylinders 15 that are adapted to the size of the mounting screw holes 14 and are threadedly connected are installed on the outer walls of the laser emitter 11 and the laser receiver 12, so as to realize the stable installation of the laser emitter and the laser receiver, ensure the accuracy and stability of the tool setting measurement, and facilitate installation, disassembly or replacement.

[0032] The data display screen 20 is symmetrically embedded with synchronous display screens 21 on both sides, allowing the operator to observe the data on both screens at the same time, improving data readability and ease of operation, and helping to improve the efficiency and accuracy of the tool setting process.

[0033] Specifically, a fixing screw hole 33 with a size matching the locking bolt 13 and threaded connection is provided on one side of the outer wall of the connector 32, so as to realize the stable connection between the connector 32 and the bottom of the tool setting detection frame 10, and ensure the stability and safety during the tool setting process.

[0034] In addition, mounting feet 42 are provided at the four top corners of the bottom of the push cylinder 40 and fixed to the worktable. These mounting feet are fixed to the worktable to achieve a stable installation of the entire tool setting device, improve the stability and service life of the device, and also help to improve the accuracy and efficiency of the tool setting process.

[0035] The working principle of the tool setting device in this high-precision mold machining:

[0036] First, the push cylinder 40 is fixed to the worktable by the mounting feet 42 to ensure the overall stability of the device; then, the laser emitter 11 and the laser receiver 12 are threaded to the mounting screw holes 14 on both sides of the tool setting detection frame 10 through the external threaded cylinder 15 to complete the installation; next, the top of the plug 32 is inserted into the bottom of the tool setting detection frame 10, and the locking bolt 13 is tightened through the fixing screw holes 33 on the tool setting detection frame 10 and the plug 32 to achieve a stable connection between the lifting cylinder 30 and the tool setting detection frame 10;

[0037] In use, according to the tool setting requirements, the lifting cylinder 30 is activated, and the lifting rod 31 drives the connector 32 and the tool setting detection frame 10 to rise and fall to a suitable height. Then, the piston rod 41 of the pushing cylinder 40 pushes the lifting cylinder 30 and the entire tool setting detection frame 10 to move horizontally, so that the laser emitted by the laser emitter 11 is aligned with the position of the mold to be inspected. The laser receiver 12 receives the laser signal and transmits the data to the data display screen 20 and the display screens 21 on both sides for synchronous display. The operator performs the tool setting operation according to the displayed data. Through the U-shaped structure of the tool setting detection frame 10 and the cooperation of various components, high-precision tool setting detection is achieved.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tool setting device for high precision moulding, characterised in that: Including the tool detection frame (10) for high-precision mold processing and U-shaped section, the top of the tool detection frame (10) is provided with a data display screen (20), the bottom of the tool detection frame (10) is provided with a lifting cylinder (30), one side of the bottom of the lifting cylinder (30) is provided with a push cylinder (40); The laser emitter (11) and the laser receiver (12) are symmetrically arranged on the both sides of the tool detection frame (10) and are located on the same straight line. The lifting rod (31) of the lifting cylinder (30) is coaxially provided with a plug-in connector (32) at the top, the plug-in connector (32) is plug-in matched with the bottom of the tool detection frame (10) and is fixed by a locking bolt (13).

2. The high precision mold machining tool setting device according to claim 1, characterized by: The piston rod (41) of the push cylinder (40) is vertically connected to the bottom of the outer wall of the lifting cylinder (30).

3. The high precision mold machining tool setting device according to claim 1, characterized by: The both sides of the tool detection frame (10) are provided with mounting screw holes (14) for mounting the laser emitter (11) and the laser receiver (12).

4. The high precision mold machining tool setting device according to claim 3, characterized by: The outer wall of the laser emitter (11) and the laser receiver (12) is provided with an external thread cylinder (15) which is screw-connected with the mounting screw hole (14) and is suitable in size.

5. The high precision mold machining tool setting device according to claim 1, characterized by: The both sides of the data display screen (20) are symmetrically embedded with display screens (21) for synchronous display.

6. The high precision mold machining tool setting device according to claim 1, characterized by: The outer wall of the plug-in connector (32) is provided with a fixing screw hole (33) which is screw-connected with the locking bolt (13) and is suitable in size.

7. The high precision mold machining tool setting device according to claim 1, characterized by: The bottom of the push cylinder (40) is provided with mounting feet (42) which are fixed on the workbench at the four corners.

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