Rubber tire shaping vulcanizer

Abstract

The utility model relates to the related technical field of tire processing, in particular to a rubber tire shaping vulcanizer which comprises a vulcanizer, a first mounting frame is fixedly mounted on the surface of one side of the vulcanizer, a feeding plate is fixedly mounted on the surface of one side of the first mounting frame, and a first air cylinder is fixedly mounted on the surface of one side of the first mounting frame. According to the rubber tire shaping vulcanizing machine, through the arrangement of the vulcanizing machine, the first air cylinder, the first moving plate, the second air cylinder, the first lifting plate, the third air cylinder and the first clamping plate, the first air cylinder, the second air cylinder and the third air cylinder are started during feeding, and the first clamping plate can clamp a tire; according to the automatic tire feeding and discharging device, the tire can be automatically fed into the vulcanizing machine through the first lifting plate and the first moving plate, the fourth air cylinder, the fifth air cylinder and the sixth air cylinder are started during discharging, the machined tire can be clamped through the second clamping plate, then the tire is automatically fed onto the discharging plate through the second lifting plate and the second moving plate, and automatic feeding and discharging work is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of tire processing, and in particular to a rubber tire shaping and vulcanizing machine. Background Technology

[0002] Tires are ring-shaped, elastic rubber products mounted on various vehicles or machinery. They are typically installed on metal rims to support the vehicle body, cushion external impacts, and ensure contact with the road surface, thereby guaranteeing vehicle performance. Rubber tires are a type of tire, mainly divided into two categories: natural rubber and synthetic rubber. Rubber materials possess excellent elasticity and wear resistance, maintaining a long service life under various road conditions, thus reducing vehicle maintenance costs. The production of rubber tires requires a vulcanizing machine, a machine used to vulcanize various rubber and plastic products. Its main function is to cause a vulcanization reaction between rubber and other materials through heating and pressurization, thereby enhancing the material's strength, elasticity, and wear resistance. After vulcanization processing, the strength, elasticity, and wear resistance of rubber tires are significantly improved. Therefore, a rubber tire shaping vulcanizing machine is particularly needed.

[0003] However, most existing rubber tire vulcanizing machines require manual loading and unloading of tires during the vulcanization process. This manual operation is quite dangerous, especially during unloading, as the vulcanized tires are extremely hot and manual unloading is not only dangerous but also affects production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a rubber tire shaping and vulcanizing machine to solve the problem mentioned in the background art. Most existing rubber tire shaping and vulcanizing machines require manual loading and unloading of tires during the vulcanization process. Manual operation is highly dangerous, especially during unloading, when the temperature of the vulcanized tires is very high. This also affects the production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rubber tire shaping vulcanizing machine, comprising a vulcanizing machine, a first mounting frame fixedly mounted on one side surface of the vulcanizing machine, a feeding plate fixedly mounted on one side surface of the first mounting frame, a first cylinder fixedly mounted on one side surface of the first mounting frame, a first moving plate connected to one end of the first cylinder, a second cylinder fixedly mounted on the upper surface of the first moving plate, a first lifting plate connected to one end of the second cylinder, a third cylinder fixedly mounted on both sides surface of the first lifting plate, a first clamping plate connected to one end of the third cylinder, and a second mounting frame fixedly mounted on one side surface of the vulcanizing machine. A feeding plate is fixedly installed on one side surface of the second mounting bracket. A fourth cylinder is fixedly installed on one side surface of the second mounting bracket. A second moving plate is connected to one end of the fourth cylinder. A fifth cylinder is fixedly installed on the upper surface of the second moving plate. A second lifting plate is connected to one end of the fifth cylinder. A sixth cylinder is fixedly installed on both sides surface of the second lifting plate. A second clamping plate is connected to one end of the sixth cylinder. A mounting base is fixedly installed on one side surface of the second mounting bracket. A thermoelectric cooler is fixedly installed on one side surface of the mounting base. A cooling fan is fixedly installed on one side surface of the thermoelectric cooler. A heat dissipation fan is fixedly installed on one side surface of the thermoelectric cooler.

[0006] Preferably, the first mounting bracket and the second mounting bracket are fixedly mounted on the two sides of the vulcanizing machine, respectively.

[0007] Preferably, one set of the third cylinders is fixedly installed on each of the two sides of the first lifting plate, and each set of the third cylinders is connected to a first clamping plate.

[0008] Preferably, one set of the sixth cylinder is fixedly installed on each of the two sides of the second lifting plate, and both sets of the sixth cylinder are connected to a second clamping plate.

[0009] Preferably, the cooling fan and the heat dissipation fan are fixedly installed on both sides of the semiconductor cooling chip.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This rubber tire shaping vulcanizing machine, through the arrangement of a vulcanizing machine, a first mounting frame, a feeding plate, a first cylinder, a first moving plate, a second cylinder, a first lifting plate, a third cylinder, a first clamping plate, a second mounting frame, a feeding plate, a fourth cylinder, a second moving plate, a fifth cylinder, a second lifting plate, a sixth cylinder, a second clamping plate, a mounting base, a semiconductor cooling chip, a cooling fan, and a heat dissipation fan, during the vulcanization process of rubber tires, firstly, the tire to be processed is placed on the feeding plate. Then, the second and third cylinders are activated. The second cylinder lowers the first lifting plate, and then the third cylinder moves the two first clamping plates simultaneously towards the center, clamping the tire to be processed. At this time, the first lifting plate will lift the tire. Finally, the first cylinder is activated, causing the first moving plate to move horizontally. The first moving plate will move the tire towards the vulcanizing machine. Once the tire is in the vulcanizing machine at the designated position, the two first clamping plates release the tire. The first moving plate returns to its original position, thus completing the automated loading process. After vulcanization, the fourth cylinder is activated, causing the second moving plate to move horizontally, bringing the second lifting plate directly above the tire. Then, the fifth and sixth cylinders are activated. The fifth cylinder lowers the second lifting plate, while the sixth cylinder moves both second clamping plates towards the center, clamping the tire and raising it. The second moving plate then returns to the top of the unloading plate, carrying the second lifting plate and the tire. Finally, the second lifting plate lowers again, while the second clamping plates move to the sides to release the tire, placing it on the unloading plate. This completes the automated unloading process, avoiding the dangers of manual operation and improving production efficiency. Furthermore, after the tire is placed on the unloading plate, the thermoelectric cooler is energized, and the cooling fan is activated. The cooling fan blows the cool air generated by the thermoelectric cooler onto the hot tire, rapidly cooling it and facilitating subsequent tire processing, further improving production efficiency. Attached Figure Description

[0011] Figure 1 This is a side view of the appearance structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the interaction between the first mounting frame and the feeding plate of this utility model;

[0013] Figure 3 This is a schematic diagram of the interaction between the second mounting bracket and the feed plate of this utility model;

[0014] Figure 4 This is a schematic diagram of the structure in which the mounting base and the semiconductor cooling chip of this utility model cooperate.

[0015] In the diagram: 1. Vulcanizing machine; 2. First mounting frame; 3. Feeding plate; 4. First cylinder; 5. First moving plate; 6. Second cylinder; 7. First lifting plate; 8. Third cylinder; 9. First clamping plate; 10. Second mounting frame; 11. Unloading plate; 12. Fourth cylinder; 13. Second moving plate; 14. Fifth cylinder; 15. Second lifting plate; 16. Sixth cylinder; 17. Second clamping plate; 18. Mounting base; 19. Semiconductor cooling chip; 20. Cooling fan; 21. Heat dissipation fan. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4This utility model provides a technical solution: a rubber tire shaping vulcanizing machine, including a vulcanizing machine 1, a first mounting frame 2 fixedly mounted on one side surface of the vulcanizing machine 1, a feeding plate 3 fixedly mounted on one side surface of the first mounting frame 2, a first cylinder 4 fixedly mounted on one side surface of the first mounting frame 2, a first moving plate 5 connected to one end of the first cylinder 4, a second cylinder 6 fixedly mounted on the upper surface of the first moving plate 5, a first lifting plate 7 connected to one end of the second cylinder 6, third cylinders 8 fixedly mounted on both sides of the first lifting plate 7, a first clamping plate 9 connected to one end of the third cylinder 8, a second mounting frame 10 fixedly mounted on one side surface of the vulcanizing machine 1, and a feeding plate 11 fixedly mounted on one side surface of the second mounting frame 10. A fourth cylinder 12 is fixedly mounted on one side surface of the first mounting bracket 10. One end of the fourth cylinder 12 is connected to a second moving plate 13. A fifth cylinder 14 is fixedly mounted on the upper surface of the second moving plate 13. One end of the fifth cylinder 14 is connected to a second lifting plate 15. A sixth cylinder 16 is fixedly mounted on both sides of the second lifting plate 15. One end of the sixth cylinder 16 is connected to a second clamping plate 17. A mounting base 18 is fixedly mounted on one side surface of the second mounting bracket 10. A semiconductor cooling chip 19 is fixedly mounted on one side surface of the mounting base 18. A cooling fan 20 is fixedly mounted on one side surface of the semiconductor cooling chip 19. A heat dissipation fan 21 is fixedly mounted on one side surface of the semiconductor cooling chip 19. The process involves the vulcanizing machine 1, the first mounting bracket 2, the feeding plate 3, and the first cylinder 4. The components—first moving plate 5, second cylinder 6, first lifting plate 7, third cylinder 8, first clamping plate 9, second mounting bracket 10, unloading plate 11, fourth cylinder 12, second moving plate 13, fifth cylinder 14, second lifting plate 15, sixth cylinder 16, second clamping plate 17, mounting base 18, semiconductor cooling chip 19, cooling fan 20, and heat dissipation fan 21—are configured for the vulcanization of rubber tires. First, the tire to be processed is placed on the loading plate 3. Then, the second cylinder 6 and third cylinder 8 are activated. The second cylinder 6 lowers the first lifting plate 7, and the third cylinder 8 moves both first clamping plates 9 simultaneously towards the center, clamping the tire to be processed. At this point, the first lifting plate 7 lifts the tire. Finally, the first cylinder 4 is activated. The first cylinder 4 moves the first moving plate 5 horizontally, carrying the tire towards the vulcanizing machine 1. When the tire is positioned in the vulcanizing machine 1, the two first clamping plates 9 release the tire, placing it in the vulcanizing machine 1 for vulcanization. The first moving plate 5 then returns to its original position, completing the automated loading process. After vulcanization, the fourth cylinder 12 is activated, moving the second moving plate 13 horizontally to position the second lifting plate 15 directly above the tire. Then, the fifth cylinder 14 and the sixth cylinder 16 are activated. The fifth cylinder 14 lowers the second lifting plate 15, while the sixth cylinder 16 moves the two second clamping plates 17 simultaneously towards the center, clamping the tire and raising the second lifting plate 15.Then, the second moving plate 13, carrying the second lifting plate 15 and the tire, returns to directly above the unloading plate 11. Finally, the second lifting plate 15 descends again, while the second clamping plate 17 moves to both sides to release the tire, which is then placed on the unloading plate 11, completing the automated unloading process. This avoids the dangers of manual operation and improves production efficiency. Next, after the tire is placed on the unloading plate 11, the thermoelectric cooler 19 is energized, and the cooling fan 20 and heat dissipation fan 21 are activated. The cooling fan 20 blows the cool air generated by the thermoelectric cooler 19 onto the hot tire, rapidly cooling it and facilitating subsequent tire processing, further improving production efficiency. The heat dissipation fan 21 removes the heat generated by the thermoelectric cooler 19, improving its cooling efficiency.

[0018] Furthermore, the first mounting bracket 2 and the second mounting bracket 10 are respectively fixedly installed on the two side surfaces of the vulcanizing machine 1. Through the setting of the first mounting bracket 2 and the second mounting bracket 10, the first cylinder 4 and the fourth cylinder 12 are respectively fixedly installed on one side surface of the first mounting bracket 2 and the second mounting bracket 10. The first cylinder 4 and the fourth cylinder 12 can make the first moving plate 5 and the second moving plate 13 move horizontally, which can perform automated feeding and unloading.

[0019] Furthermore, a set of third cylinders 8 are fixedly installed on each of the two sides of the first lifting plate 7, and each set of third cylinders 8 is connected to a first clamping plate 9. Through the setting of the first lifting plate 7, the first lifting plate 7 can lift and lower the first clamping plate 9. After the first clamping plate 9 clamps the tire, it can be lifted and lowered by the first lifting plate 7.

[0020] Furthermore, a set of sixth cylinders 16 is fixedly installed on each of the two sides of the second lifting plate 15, and both sets of sixth cylinders 16 are connected to a second clamping plate 17. Through the setting of the second lifting plate 15, the second lifting plate 15 can lift and lower the second clamping plate 17. After the second clamping plate 17 clamps the tire, it can be lifted and lowered by the second lifting plate 15.

[0021] Furthermore, the cooling fan 20 and the heat dissipation fan 21 are respectively fixedly installed on both sides of the thermoelectric cooler 19. With the cooling fan 20 and the heat dissipation fan 21, the cooling fan 20 can blow the cold air generated by the thermoelectric cooler 19 toward the high temperature tire to cool it down, while the heat dissipation fan 21 can blow away the heat generated by the thermoelectric cooler 19, thereby improving the cooling effect of the thermoelectric cooler 19.

[0022] Working Principle: During the vulcanization process of rubber tires, the tire to be processed is first placed on the loading plate 3. Then, the second cylinder 6 and the third cylinder 8 are activated. The second cylinder 6 lowers the first lifting plate 7, and the third cylinder 8 moves the two first clamping plates 9 towards the center simultaneously, clamping the tire to be processed. At this time, the first lifting plate 7 will lift the tire. Finally, the first cylinder 4 is activated, moving the first moving plate 5 horizontally. The first moving plate 5 will move the tire towards the vulcanizing machine 1. When it reaches the position where the tire is placed in the vulcanizing machine 1, the two first clamping plates 9 release the tire, and the tire is placed in the vulcanizing machine 1. The vulcanizing machine 1 can then perform vulcanization processing on the tire. At this time, the first moving plate 5 will return to its original position, thus completing the automated loading process. After the vulcanization process is completed, the fourth cylinder 12 is activated, moving the second moving plate 13 horizontally, so that the second lifting plate 15 is moved directly above the tire. Then, the fifth cylinder 14 and the sixth cylinder 16 are activated. The fifth cylinder 14 moves the second lifting plate 7 horizontally, moving the second lifting plate 15 directly above the tire. The lowering plate 15 descends, while the sixth cylinder 16 moves the two second clamping plates 17 towards the center simultaneously, clamping the tire and raising the second lifting plate 15. Then, the second moving plate 13 takes the second lifting plate 15 and the tire back to directly above the unloading plate 11. Finally, the second lifting plate 15 descends again, and the second clamping plates 17 move to both sides to release the tire, which is then placed on the unloading plate 11, completing the automated unloading process. This avoids the dangers of manual operation and improves production efficiency. Next, after the tire is placed on the unloading plate 11, the thermoelectric cooler 19 is powered on, and the cooling fan 20 and the heat dissipation fan 21 are activated. The cooling fan 20 blows the cold air generated by the thermoelectric cooler 19 onto the hot tire, quickly cooling it down and facilitating subsequent tire processing, further improving production efficiency. The heat dissipation fan 21 blows away the heat generated by the thermoelectric cooler 19, improving its cooling efficiency. The thermoelectric cooler 19 is model TEC1-12703.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rubber tyre building press comprising a building press (1) characterised in that: One side surface of the vulcanizing machine (1) is fixedly installed with a first mounting frame (2), one side surface of the first mounting frame (2) is fixedly installed with a feeding plate (3), one side surface of the first mounting frame (2) is fixedly installed with a first air cylinder (4), one end of the first air cylinder (4) is connected with a first moving plate (5), the upper side surface of the first moving plate (5) is fixedly installed with a second air cylinder (6), one end of the second air cylinder (6) is connected with a first lifting plate (7), the two side surfaces of the first lifting plate (7) are fixedly installed with a third air cylinder (8), one end of the third air cylinder (8) is connected with a first clamping plate (9), one side surface of the vulcanizing machine (1) is fixedly installed with a second mounting frame (10), one side surface of the second mounting frame (10) is fixedly installed with a discharging plate (11), one side surface of the second mounting frame (10) is fixedly installed with a fourth air cylinder (12), one end of the fourth air cylinder (12) is connected with a second moving plate (13), the upper side surface of the second moving plate (13) is fixedly installed with a fifth air cylinder (14), one end of the fifth air cylinder (14) is connected with a second lifting plate (15), the two side surfaces of the second lifting plate (15) are fixedly installed with a sixth air cylinder (16), one end of the sixth air cylinder (16) is connected with a second clamping plate (17), one side surface of the second mounting frame (10) is fixedly installed with a mounting seat (18), one side surface of the mounting seat (18) is fixedly installed with a semiconductor refrigeration sheet (19), one side surface of the semiconductor refrigeration sheet (19) is fixedly installed with a cooling fan (20), one side surface of the semiconductor refrigeration sheet (19) is fixedly installed with a heat dissipation fan (21).

2. A rubber tyre building and curing machine according to claim 1, characterised in that: The first mounting frame (2) and the second mounting frame (10) are fixedly installed on the two side surfaces of the vulcanizing machine (1) respectively.

3. A rubber tyre building and curing machine according to claim 1, characterised in that: A group of third air cylinders (8) are fixedly installed on the two side surfaces of the first lifting plate (7), and each group of third air cylinders (8) is connected with a first clamping plate (9).

4. A rubber tyre building and curing machine according to claim 1, characterised in that: A group of sixth air cylinders (16) are fixedly installed on the two side surfaces of the second lifting plate (15), and each group of sixth air cylinders (16) is connected with a second clamping plate (17).

5. A rubber tyre building and curing machine according to claim 1, characterised in that: The cooling fan (20) and the heat dissipation fan (21) are fixedly installed on the two side surfaces of the semiconductor refrigeration sheet (19) respectively.

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