Chemical reaction kettle supporting structure

Through innovative design of components such as slide bars, clamps, compression springs, pull rods, insertion rods, and locking blocks, combined with PLC controllers and servo motors, the problem of low installation efficiency of chemical reactor support structures has been solved, achieving rapid and stable fixing and buffering effects, and improving installation efficiency and reactor operation stability.

CN223988477UActive Publication Date: 2026-03-13SHANDONG ZHONGZHI ENG DESIGN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The existing support structure for chemical reactors has low installation efficiency, and the traditional bolt fixing method is labor-intensive and affects the installation process.

Method used

It employs components such as slide bars, clamping plates, compression springs, pull rods, insertion rods, and locking blocks, combined with a PLC controller and servo motor, to achieve rapid clamping and fixation. Vibration is absorbed through a buffer mechanism to ensure stable operation.

Benefits of technology

It simplifies the operation process, improves installation efficiency, ensures the stability and safety of the reactor, and reduces the labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a chemical reaction kettle supporting structure, which relates to the technical field of chemical reaction kettles and comprises a fixing mechanism, and buffer mechanisms are fixedly mounted on bottom plates of the fixing mechanism; the fixing mechanism comprises a base, the top of the base is rotationally connected with a rotating shaft, and the end face of the top of the rotating shaft is fixedly connected with a movable plate. In the device, the sliding rod, the clamping plate, the compressed spring, the pull rod, the inserting rod, the clamping block and other assemblies greatly optimize the operation process, and by means of cooperative operation of the sliding rod, the clamping plate and the compressed spring, the operation efficiency is greatly improved; and then, a pull rod is operated to drive a plurality of insertion rods and clamping blocks to be accurately inserted into insertion holes matched with the insertion rods and the clamping blocks, so that the clamping plates are tightly attached to the outer wall of the reaction kettle under the stable action of the insertion rods and the clamping blocks, and the friction force is further enhanced by a first anti-skid pad; stable contact between the clamping plates and the outer wall of the reaction kettle is ensured, and firm clamping and fixing operation is completed.
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Description

Technical Field

[0001] This utility model relates to the field of chemical reactor technology, and in particular to a support structure for a chemical reactor. Background Technology

[0002] A chemical reactor is a container used in chemical production. It is mainly used to complete chemical reaction processes. It can mix and heat or cool reactants under specific temperature and pressure conditions to achieve the goal of chemical reaction. Chemical reactors are widely used in industries such as petroleum processing, chemical industry, pharmaceutical industry, and food processing.

[0003] The chemical reactor support structure refers to the structural device used to support and fix the reactor in the chemical production process. This structure is crucial to ensuring the safe and stable operation of the reactor.

[0004] The existing electrical automation wiring structure has the following shortcomings:

[0005] In the installation of chemical reactors, the support structure is an indispensable key component. However, the support structures commonly used in the market for chemical reactors currently cause many inconveniences for workers. Most of them use bolt fixing, which requires tightening a large number of bolts one by one. This operation not only requires installers to bend over repeatedly and apply force continuously with hand tools, resulting in extremely high labor intensity, but also greatly reduces installation efficiency and hinders the smooth installation process of chemical reactors. Utility Model Content

[0006] This invention eliminates the cumbersome traditional method of tightening bolts, making the entire operation simple and quick, and greatly improving the efficiency of installation, thus solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a chemical reactor support structure, including a fixing mechanism, wherein a buffer mechanism is fixedly installed on the base plate of the fixing mechanism; the fixing mechanism includes a base, a rotating shaft is rotatably connected to the top of the base, a movable plate is fixedly connected to the top end face of the rotating shaft, a connecting block is fixedly connected to the top of the movable plate, each connecting block has an insertion hole on its top, a sliding rod is fixedly connected to the outer wall of each connecting block, a compression spring is sleeved on the outer wall of each sliding rod, a clamping plate is fixedly connected to the shaft end of each sliding rod, a first anti-slip pad is fixedly connected to the inner wall of each clamping plate, an insertion rod is penetrated through the outer wall of each clamping plate, and a locking block is fixedly connected to the outer wall of each insertion rod. Through the above components, the reactor can be quickly fixed on the movable plate, and the operation is relatively simple.

[0008] Preferably, a PLC controller is fixedly installed on one side of the top of the base, and the inner wall of the socket is slidably connected to the outer wall of the card block and the plug rod. The PLC controller is electrically connected to the components to control the opening and closing of the components.

[0009] Preferably, the inner wall of the base is provided with a circular groove, and each circular groove is rotatably connected to a movable rod. The top end face of the movable rod is fixedly connected to the bottom of the movable plate. By providing the circular groove and the movable rod, the stability of the movable plate during rotation can be improved, ensuring that the horizontal adjustment of the movable plate can be carried out normally.

[0010] Preferably, a first gear is fixedly connected to the outer wall of the rotating shaft, a servo motor is fixedly installed on the inner wall of the base, and a second gear is fixedly connected to the output end of the servo motor. The first gear and the second gear are meshed together. Through the second gear and the servo motor, the first gear and the rotating shaft can be driven to rotate, so that the movable plate has a power source to rotate.

[0011] Preferably, each of the insertion rods is fixedly connected to a pull rod at its top, which allows the user to easily pull up a set of insertion rods connected to it.

[0012] Preferably, the buffer mechanism includes support legs, each of which has a damper fixedly installed on its inner wall and a spring sleeved on its outer wall. A connecting rod is slidably connected to the inner wall of the support leg, and the top end face of the connecting rod is fixedly connected to the bottom of the base. Through the dampers, springs, and connecting rods, the vibration generated by the reactor during operation can be effectively absorbed, making it more stable during operation.

[0013] Preferably, the bottom of each support leg is fixedly connected with a second anti-slip pad, and the shaft end of the damper is fixedly connected to the bottom of the connecting rod. The second anti-slip pad increases the friction with the ground and prevents the whole unit from shifting during use.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, the components such as the sliding rod, clamping plate, compression spring, pull rod, insertion rod, and locking block greatly optimize the operation process. With the coordinated operation of the sliding rod, clamping plate, and compression spring, the reactor can be quickly and initially forcefully applied to achieve initial positioning. Then, the operating pull rod drives multiple insertion rods and locking blocks to be precisely inserted into the corresponding insertion holes. In this way, the clamping plate is tightly attached to the outer wall of the reactor under the stabilizing effect of the insertion rods and locking blocks, and the first anti-slip pad further enhances the friction, ensuring stable contact between the clamping plate and the outer wall of the reactor, completing the firm clamping and fixing operation. The entire operation process eliminates the cumbersome fixing method of traditional bolt tightening, making the operation simple and quick, and greatly improving the efficiency of installation.

[0016] 2. In this utility model, the first gear, rotating shaft, second gear, circular groove, movable rod and servo motor can drive the movable plate and the reactor to rotate horizontally, so that the horizontal angle of the reactor can be adjusted, avoiding the need for frequent manual walking to the reactor inlet to pour material, thereby improving the overall work efficiency. At the same time, by setting dampers, connecting rods, support legs and springs, the vibration generated during the operation of the reactor can be buffered to ensure its normal operation. Attached Figure Description

[0017] Figure 1 This utility model provides a perspective view of the main structure of a chemical reactor support structure.

[0018] Figure 2 This utility model provides an enlarged perspective view of the base connection structure in the support structure of a chemical reaction vessel;

[0019] Figure 3 An enlarged perspective view of the rotating shaft connection structure in the support structure of a chemical reactor is provided for this utility model;

[0020] Figure 4 An enlarged perspective view of the clamping plate connection structure in the support structure of a chemical reactor is provided for this utility model.

[0021] Figure 5 This utility model presents an enlarged perspective view of the internal connection structure of the support legs in a chemical reactor support structure.

[0022] Legend: 1. Fixing Mechanism; 101. Base; 102. Movable Plate; 103. Connecting Block; 104. Socket; 105. PLC Controller; 106. Circular Slot; 107. Movable Rod; 108. First Gear; 109. Rotating Shaft; 110. Second Gear; 111. Servo Motor; 112. Slide Rod; 113. Compression Spring; 114. Insert Rod; 115. Locking Block; 116. Clamping Plate; 117. First Anti-slip Pad; 118. Pull Rod; 2. Buffer Mechanism; 201. Support Leg; 202. Connecting Rod; 203. Spring; 204. Damper; 205. Second Anti-slip Pad. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Please see Figures 1-5 This utility model provides a technical solution: a chemical reactor support structure, including a fixing mechanism 1, with a buffer mechanism 2 fixedly installed on the base plate of the fixing mechanism 1; the fixing mechanism 1 includes a base 101, with a rotating shaft 109 rotatably connected to the top of the base 101, a movable plate 102 fixedly connected to the top end face of the rotating shaft 109, a connecting block 103 fixedly connected to the top of the movable plate 102, each connecting block 103 having an insertion hole 104 on its top, a sliding rod 112 fixedly connected to the outer wall of each connecting block 103, a compression spring 113 sleeved on the outer wall of each sliding rod 112, a clamping plate 116 fixedly connected to the shaft end of each sliding rod 112, a first anti-slip pad 117 fixedly connected to the inner wall of each clamping plate 116, an insertion rod 114 penetrating through the outer wall of each clamping plate 116, and a locking block 115 fixedly connected to the outer wall of each insertion rod 114. Through the above components, the reactor can be quickly fixed on the movable plate 102, and the operation is relatively simple.

[0026] like Figure 1 and Figure 2 As shown, a PLC controller 105 is fixedly installed on one side of the top of the base 101. The inner wall of the socket 104 is slidably connected to the outer wall of the card block 115 and the plug rod 114. The PLC controller 105 is electrically connected to the components to control the opening and closing of the components.

[0027] like Figure 2 and Figure 3 As shown, a circular groove 106 is provided on the inner wall of the base 101. A movable rod 107 is rotatably connected to the inner wall of the circular groove 106. The top end face of the movable rod 107 is fixedly connected to the bottom of the movable plate 102. Through the circular groove 106 and the movable rod 107, the stability of the movable plate 102 during rotation can be improved, ensuring that the horizontal adjustment of the movable plate 102 can be carried out normally.

[0028] like Figure 3As shown, a first gear 108 is fixedly connected to the outer wall of the rotating shaft 109, and a servo motor 111 is fixedly installed on the inner wall of the base 101. A second gear 110 is fixedly connected to the output end of the servo motor 111. The first gear 108 and the second gear 110 are meshed together. Through the second gear 110 and the servo motor 111, the first gear 108 and the rotating shaft 109 can be driven to rotate, so that the movable plate 102 has a power source to rotate.

[0029] like Figure 4 As shown, each of the insertion rods 114 is fixedly connected to a pull rod 118 at its top. The pull rod 118 allows the user to easily pull up a set of insertion rods 114 connected to it.

[0030] like Figure 5 As shown, the buffer mechanism 2 includes a support leg 201. A damper 204 is fixedly installed on the inner wall of the support leg 201. A spring 203 is sleeved on the outer wall of the damper 204. A connecting rod 202 is slidably connected to the inner wall of the support leg 201. The top end face of the connecting rod 202 is fixedly connected to the bottom of the base 101. Through the damper 204, spring 203 and connecting rod 202, the vibration generated by the reactor during operation can be effectively absorbed, making it more stable during operation.

[0031] like Figure 5 As shown, the bottom of each support leg 201 is fixedly connected with a second anti-slip pad 205, and the shaft end of the damper 204 is fixedly connected to the bottom of the connecting rod 202. The second anti-slip pad 205 can increase the friction with the ground and prevent the whole unit from shifting during use.

[0032] The usage and working principle of this device are as follows: When the user places the reactor on the movable plate 102, the outer wall of the reactor will contact the outer wall of multiple first anti-slip pads 117. During this process, the clamping plate 116 connected to the first anti-slip pads 117 can move horizontally due to the force. At the same time, the sliding rod 112 and the compression spring 113 are compressed and contracted. After the reactor is completely placed in position, the compression spring 113 uses its own elasticity to push the clamping plate 116 and the first anti-slip pads 117 to exert force on the reactor, thereby completing the initial positioning of the reactor. The first anti-slip pads 117 have a dual function: they enhance the friction between the reactor and the outer wall. To ensure stable positioning and avoid scratching or other damage to the outer wall of the reactor during the positioning process, the user then moves multiple pull rods 118 downwards. The pull rods 118 drive the connected insertion rods 114 and locking blocks 115 to move downwards simultaneously. Finally, the insertion rods 114 and locking blocks 115 are precisely inserted into the corresponding insertion holes 104. This operation further ensures that the clamping plate 116 and the first anti-slip pad 117 are stably and securely in contact with the outer wall of the reactor, thus completing the firm clamping and fixing of the reactor. Compared with the traditional mode, this fixing method greatly simplifies the operation process, making it convenient for users to easily and quickly disassemble and assemble the reactor whenever needed.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A chemical reactor support structure, characterized by, Including fixed mechanism (1), the bottom plate of fixed mechanism (1) is fixedly installed with buffer mechanism (2); The top of the base (101) is fixedly installed with a PLC controller (105), the inner wall of the insertion hole (104) is in sliding connection with the outer wall of the clamping block (115) and the insertion rod (114).

2. The chemical reaction vessel support structure of claim 1, wherein: The inner wall of the base (101) is provided with a circular groove (106), and the inner wall of the circular groove (106) is rotatably connected with an activity rod (107).

3. The chemical reaction vessel support structure of claim 1, wherein: The outer wall of the rotating shaft (109) is fixedly connected with a first gear (108), the inner wall of the base (101) is fixedly installed with a servo motor (111), the output end of the servo motor (111) is fixedly connected with a second gear (110), and the first gear (108) is in meshing connection with the second gear (110).

4. The chemical reaction vessel support structure of claim 1, wherein: The top of the insertion rod (114) is fixedly connected with a pull rod (118).

5. The chemical reaction vessel support structure of claim 1, wherein: The inner wall of the support leg (201) is fixedly installed with a damper (204), the outer wall of the damper (204) is sleeved with a spring (203), the inner wall of the support leg (201) is in sliding connection with a connecting rod (202), and the top end surface of the connecting rod (202) is fixedly connected with the bottom of the base (101).

6. The chemical reaction vessel support structure of claim 1, wherein: The bottom of the support leg (201) is fixedly connected with a second anti-skid pad (205), and the shaft end of the damper (204) is fixedly connected with the bottom of the connecting rod (202).

7. The chemical reaction vessel support structure of claim 6, wherein: ​