FCT seat controller assembly tool equipment

Abstract

The utility model discloses FCT seat controller assembly tooling equipment, which belongs to the technical field of electronic controller production equipment and comprises an equipment frame body, a tooling platform is arranged at an operation port of the equipment frame body, an assembly is arranged on the tooling platform, and a printer module and an ion wind module are respectively arranged on the tooling platform on two sides of the assembly. An illuminating lamp and an LED code scanning gun module corresponding to the assembling assembly are arranged on the upper portion of an operation opening of the equipment frame body, and a controller code scanning gun module is arranged on the outer side of the operation opening of the equipment frame body. According to the utility model, the working intensity of processing personnel is effectively simplified, and the pressing efficiency can be effectively improved through continuous alternate processing of stations.

Description

Technical Field

[0001] This utility model discloses an assembly tooling equipment for an FCT seat controller, belonging to the technical field of electronic controller production equipment. Background Technology

[0002] With the continuous development of electronic products, their popularity has become increasingly widespread, leading to a growing market demand for them. This has prompted manufacturers to continuously improve their production processes and increase efficiency. Press-fit assembly is one of the main assembly processes for electronic products, where two components are assembled by pressing.

[0003] In the FCT seat controller assembly line, the pressing assembly process requires manual insertion of the controller housing into the housing, and then the assembly is completed before moving to the next station to proceed to the next barcode scanning process. This results in low assembly efficiency and high manual labor intensity. In high-volume lines, there will be production bottlenecks on the equipment, and placing multiple machines will lead to a large footprint. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low assembly efficiency, high labor intensity and large space occupation caused by the single function of existing workstation assembly, and to propose an FCT seat controller assembly tooling equipment.

[0005] The problem to be solved by this utility model is achieved by the following technical solution:

[0006] An FCT seat controller assembly fixture includes a frame, an operating port on the frame with a fixture platform, an assembly assembly on the fixture platform, a printer module and an ion air module on the fixture platforms on both sides of the assembly assembly, an illumination lamp and an LED barcode scanner module corresponding to the assembly assembly on the upper part of the operating port of the frame, and a controller barcode scanner module on the outer side of the operating port of the frame.

[0007] Furthermore, the assembly assembly includes an assembly platform, which is set on a tooling platform. A pressing module is provided on the assembly platform, and an assembly positioning component is provided on the assembly platform in front of the pressing module. A barcode positioning component is provided on the assembly platform adjacent to the assembly positioning component.

[0008] Furthermore, the assembly platform includes a first L-shaped support, the long side plate of the first L-shaped support is fixed on the tooling platform, and two first pushing cylinders are symmetrically arranged on the inner side of the long side plate of the first L-shaped support. The actuators of the two first pushing cylinders are connected to the short side plate of the second L-shaped support. The long side plate of the second L-shaped support is arranged parallel to the tooling platform, and the actuators of the two first pushing cylinders can drive the second L-shaped support to move horizontally relative to the tooling platform.

[0009] Furthermore, the pressing module includes a module bracket, which is mounted on the long side plate of the second L-row bracket. The front side of the module bracket is connected to the base of the pressing cylinder. The stroke of the pressing cylinder is arranged parallel to the module bracket. The actuating end of the pressing cylinder is connected to a pressing plate. A pressing block is provided at the bottom of the pressing plate. When the seat controller to be assembled is mounted on the assembly positioning component, the pressing block can contact and cooperate with the top of the seat controller.

[0010] Furthermore, the assembly positioning component includes at least four first assembly positioning blocks, which are symmetrically arranged on the long side plate of the second L-shaped bracket. At least one infrared sensor bracket is provided between two adjacent first assembly positioning blocks, and at least one infrared sensor is provided on the infrared sensor bracket. Positioning holes are provided on the long side plate of the second L-shaped bracket between the at least four first assembly positioning blocks. The position and number of the positioning holes correspond to the wiring harness connection holes of the seat controller. A telescopic drive mechanism is provided at the bottom of the long side plate of the second L-shaped bracket adjacent to the wiring harness connection holes. A needle module is provided at the actuating end of the telescopic drive mechanism. The needle module can pass through the positioning holes and cooperate with the wiring harness connection holes of the seat controller for positioning.

[0011] Furthermore, the telescopic drive mechanism includes a telescopic drive cylinder. One end of the base of the telescopic drive cylinder is fixed to the bottom of the long side plate of the second L-row bracket. The actuating end of the telescopic drive cylinder is connected to one side of the moving plate. The middle of the other side of the moving plate is connected to one end of two connecting blocks. The top of each of the two connecting blocks is connected to one end of at least one rubber pad. The other end of the rubber pad is connected to the needle mold connecting block. The needle mold connecting block is connected to the needle mold assembly.

[0012] Furthermore, the assembly positioning component also includes a dust cover, through which the two first push cylinders are enclosed and installed within the first L-shaped bracket.

[0013] Furthermore, the assembly positioning component also includes a fixture box disposed on the tooling platform, the fixture box being disposed under the long side plate of the second L-row bracket.

[0014] Furthermore, the scanning and positioning component includes at least four second assembly and positioning blocks, which are symmetrically arranged on the long side plate of the second L-row bracket.

[0015] Furthermore, an indicator light is provided on the top of the equipment frame, a display screen is provided on the front side of the equipment frame, and grating assemblies are provided on both sides of the operating port.

[0016] The advantages of this invention compared to existing technologies are as follows:

[0017] This utility model provides an FCT seat controller assembly fixture, which features a fixture platform at the operating port of the equipment frame, an assembly assembly on the fixture platform, a printer module and an ion air module on the fixture platforms on both sides of the assembly assembly, a lighting lamp and an LED barcode scanner module corresponding to the assembly assembly at the upper part of the operating port of the equipment frame, and a controller barcode scanner module on the outer side of the operating port of the equipment frame. This effectively simplifies the workload of processing personnel and improves pressing efficiency through continuous alternating processing at the workstations. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of an FCT seat controller assembly tooling equipment according to this utility model.

[0019] Figure 2 This is a partial isometric side view of an FCT seat controller assembly tooling device according to the present invention.

[0020] Figure 3 This is an isometric side view of the assembly assembly in an FCT seat controller assembly tooling device according to this utility model.

[0021] Figure 4 This is a partial isometric side view of an assembly assembly in an FCT seat controller assembly tooling device according to this utility model.

[0022] Figure 5 This is a partial isometric side view of an assembly assembly in an FCT seat controller assembly tooling device according to this utility model.

[0023] Figure 6 This is a partial isometric side view of an assembly assembly in an FCT seat controller assembly tooling device according to this utility model.

[0024] Among them, 100-equipment frame, 200-LED barcode scanner module, 300-printer module, 400-grating assembly, 500-assembly assembly, 101-indicator light, 102-display screen, 103-tooling platform, 104-lighting light, 105-ion wind module, 501-dust cover, 502-module bracket, 503-pressing cylinder, 504-second assembly positioning block, 505-actuator moving plate, 506-first assembly positioning block, 507-block, 508-pressing plate, 509-first pushing cylinder, 510-first L-shaped bracket, 511-second L-shaped bracket, 512-needle module, 513-infrared sensor, 514-clamp box, 515-infrared sensor bracket, 516-telescopic drive cylinder, 517-rubber pad, 518-needle mold connecting block, 519-connecting block. Detailed Implementation

[0025] The following is based on the appendix Figure 1-6 Further explanation of this utility model:

[0026] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] like Figure 1As shown, the first embodiment of this utility model provides an FCT seat controller assembly fixture based on the prior art, including a machine frame 100. A fixture platform 103 is installed at the operation port of the machine frame 100. An assembly assembly 500 is installed on the fixture platform 103. A printer module 300 and an ion air module 105 are respectively installed on the fixture platforms 103 on both sides of the assembly assembly 500. A lighting lamp 104 and an LED barcode scanner module 200 corresponding to the assembly assembly 500 are installed on the upper part of the operation port of the machine frame 100. A controller barcode scanner module 600 is installed on the outer side of the operation port of the machine frame 100. This effectively simplifies the workload of processing personnel, and through continuous alternating processing at each workstation, it can effectively improve the pressing efficiency.

[0030] like Figure 2 As shown, the assembly assembly 500 includes an assembly platform, which is mounted on the tooling platform 103. A pressing module is mounted on the assembly platform, and an assembly positioning component is mounted on the assembly platform in front of the pressing module. A barcode scanning positioning component is mounted on the assembly platform adjacent to the assembly positioning component. The LED barcode scanner of the LED barcode scanner module 200 is positioned corresponding to the barcode scanning positioning component.

[0031] like Figure 3 and Figure 4 As shown, the assembly platform includes a first L-shaped support 510. The long side plate of the first L-shaped support 510 is fixed on the tooling platform 103. Two first push cylinders 509 are symmetrically installed on the inner side of the long side plate of the first L-shaped support 510. The actuators of the two first push cylinders 509 are connected to the short side plate of a second L-shaped support 511. The long side plate of the second L-shaped support 511 is arranged parallel to the tooling platform 103. The actuators of the two first push cylinders 509 can drive the second L-shaped support 511 to move horizontally relative to the tooling platform 103. Because the first push cylinders 509 have good linear control characteristics, their actuators can achieve precise positioning when driving the second L-shaped support 511 to move horizontally. In the assembly process, this precise control capability is particularly important for operations that require precise adjustment of component positions, helping to improve assembly accuracy and quality and reduce the defect rate.

[0032] The pressing module includes a module bracket 502, which is mounted on the long side plate of the second L-row bracket 511. The front side of the module bracket 502 is connected to the base of the pressing cylinder 503. The stroke of the pressing cylinder 503 is parallel to that of the module bracket 502. The actuating end of the pressing cylinder 503 is connected to a pressing plate 508, and a pressure block 507 is installed at the bottom of the pressing plate 508. When the seat controller 700 to be assembled is installed on the assembly positioning assembly, the pressure block 507 can contact and cooperate with the top of the seat controller 700. The stroke of the pressing cylinder 503 is parallel to that of the module bracket 502. This parallel design ensures that the force transmission is uniform and stable during the pressing process. When the pressing cylinder 503 pushes the pressing plate 508 and the pressure block 507 down, it can apply a constant and appropriate pressure to the top of the seat controller 700, ensuring a tight fit between the parts during assembly, avoiding assembly defects caused by uneven pressure, and effectively improving the assembly quality of the product.

[0033] like Figure 5 As shown, the assembly positioning assembly includes at least four first assembly positioning blocks 506, which are symmetrically mounted on the long side plate of the second L-shaped bracket 511. At least one infrared sensor bracket 515 is mounted between adjacent first assembly positioning blocks 506, and at least one infrared sensor 513 is mounted on each infrared sensor bracket 515. Positioning holes are provided on the long side plate of the second L-shaped bracket 511 between the at least four first assembly positioning blocks 506. The positioning holes correspond in position and number to the wiring harness connection holes of the seat controller 700. A telescopic drive mechanism is installed at the bottom of the long side plate of the second L-shaped bracket 511, adjacent to the wiring harness connection holes. A needle module 512 is mounted on the actuating end of the telescopic drive mechanism. The needle module 512 can pass through the positioning holes and engage with the wiring harness connection holes of the seat controller 700 for positioning. The at least four first assembly positioning blocks 506 symmetrically mounted on the long side plate of the second L-shaped bracket 511 enable precise positioning of the seat controller 700 from multiple directions. This symmetrical design ensures that the seat controller 700 is subjected to uniform force during assembly, effectively avoiding assembly defects caused by positioning deviations, greatly improving assembly accuracy, and laying the foundation for high-quality product assembly. An infrared sensor bracket 515 is installed between two adjacent first assembly positioning blocks 506, and the bracket is equipped with at least one infrared sensor 513. These infrared sensors can monitor the position and status of the seat controller 700 in real time during assembly. Once the seat controller 700 is misaligned, the infrared sensors can promptly send a signal to remind the operator to make adjustments, thereby avoiding subsequent incorrect assembly and effectively improving product assembly quality.

[0034] like Figure 6As shown, the telescopic drive mechanism includes a telescopic drive cylinder 516. One end of the base of the telescopic drive cylinder 516 is fixed to the bottom of the long side plate of the second L-shaped bracket 511. The actuating end of the telescopic drive cylinder 516 is connected to one side of the moving plate 505. The middle of the other side of the moving plate 505 is connected to one end of two connecting blocks 519. The top of each of the two connecting blocks 519 is connected to one end of at least one rubber pad 517. The other end of the rubber pad 517 is connected to a needle mold connecting block 518. The needle mold connecting block 518 is connected to the needle mold assembly 512. The moving plate 505 is connected to at least one rubber pad 517 through the two connecting blocks 519. The rubber pad 517 is then connected to the needle mold connecting block 518 and finally to the needle mold assembly 512. The rubber pad 517 provides good cushioning. When the needle module 512 is pushed by the telescopic drive cylinder 516, the rubber pad 517 can effectively absorb the instantaneous impact force when the needle module 512 contacts the wiring harness connection hole of the seat controller 700, thus preventing damage to the needle module 512 and the seat controller 700 due to rigid collision, extending the service life of the equipment, and improving the safety and stability of the assembly process.

[0035] The assembly positioning assembly also includes a dust cover 501, through which the first push cylinder 509 is enclosed and installed within the first L-shaped support 510. The assembly positioning assembly also includes a fixture box 514 mounted on the tooling platform 103, which is installed on the lower part of the long side plate of the second L-shaped support 511. The dust cover 501 effectively prevents dust, debris, and other impurities from entering the first push cylinder 509. In environments such as assembly workshops, debris can easily affect the normal operation of the cylinder. The dust cover can avoid such problems, reduce component wear, lower the probability of failure, significantly extend the service life of the first push cylinder 509, thereby improving the stability and reliability of the entire assembly platform, reducing downtime due to equipment failure, and ensuring production continuity.

[0036] The barcode scanning and positioning component includes at least four second assembly positioning blocks 504, which are symmetrically mounted on the long side plate of the second L-shaped bracket 511. An indicator light 101 is mounted on the top of the equipment frame 100, a display screen 102 is mounted on the front of the equipment frame 100, and light grating assemblies 400 are mounted on both sides of the operating port. The indicator light 101 mounted on the top of the equipment frame 100 can provide real-time and intuitive feedback to the operator on the equipment's operating status. For example, different colored lights can indicate different states such as normal operation, standby, and malfunction, allowing the operator to quickly understand the equipment's status from a distance and take timely action to avoid production interruptions or safety accidents due to failure to detect equipment abnormalities in time. The display screen 102 mounted on the front of the equipment frame 100 provides a convenient information exchange bridge between the operator and the equipment. The light grating assemblies 400 mounted on both sides of the operating port form a reliable safety barrier. When an object blocks the light emitted by the grating assembly, the equipment will immediately stop the relevant dangerous actions to prevent operators from accidentally entering the danger zone with their hands or other body parts during operation, thus avoiding safety accidents and providing strong protection for the personal safety of operators, which meets the requirements of safe production.

[0037] Although embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. It can be applied to various fields suitable for this utility model. Other modifications can be readily implemented by those skilled in the art. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and examples shown and described herein.

Claims

1. An FCT seat controller assembly tooling apparatus, characterized by, The device rack body (100) is provided with a tool platform (103) at the operation opening, and an assembly assembly (500) is arranged on the tool platform (103). A printer module (300) and an ion wind module (105) are arranged on the tool platform (103) on both sides of the assembly assembly (500). An illuminating lamp (104) and an LED code scanning gun module (200) corresponding to the assembly assembly (500) are arranged on the upper part of the operation opening of the device rack body (100). A controller code scanning gun module (600) is arranged on the outside of the operation opening of the device rack body (100).

2. The FCT seat controller assembly tooling apparatus of claim 1, wherein, The assembly assembly (500) comprises an assembly platform arranged on the tool platform (103), and a pressing module is arranged on the assembly platform. An assembly positioning assembly is arranged on the assembly platform in front of the pressing module. A code scanning positioning assembly is arranged on the assembly platform adjacent to the assembly positioning assembly. The LED code scanning gun of the LED code scanning gun module (200) corresponds to the position of the code scanning positioning assembly.

3. The FCT seat controller assembly tooling apparatus of claim 2, wherein, The assembly platform comprises a first L-row support (510), and the long edge plate of the first L-row support (510) is fixed on the tool platform (103). Two first push air cylinders (509) are symmetrically arranged on the inner side of the long edge plate of the first L-row support (510). The execution ends of the two first push air cylinders (509) are connected with the short edge plate of a second L-row support (511). The long edge plate of the second L-row support (511) is arranged in parallel with the tool platform (103). The execution ends of the two first push air cylinders (509) can drive the second L-row support (511) to move horizontally relative to the tool platform (103).

4. The FCT seat controller assembly tooling apparatus of claim 3, wherein, The pressing module comprises a module support (502) arranged on the long edge plate of the second L-row support (511) arranged vertically. The front side of the module support (502) is connected with the base of a pressing air cylinder (503). The stroke of the pressing air cylinder (503) is arranged in parallel with the module support (502). The execution end of the pressing air cylinder (503) is connected with a pressing plate (508). The bottom of the pressing plate (508) is provided with a pressing block (507). When the assembly positioning assembly is arranged with a seat controller (700) to be assembled, the pressing block (507) can be in contact with the top of the seat controller (700).

5. The FCT seat controller assembly tooling apparatus of claim 4, wherein, The assembly positioning assembly comprises at least four first assembly positioning blocks (506), and the at least four first assembly positioning blocks (506) are symmetrically arranged on the long side plate of the second L-shaped support (511) respectively.

6. The FCT seat controller assembly tooling apparatus of claim 5, wherein, The telescopic drive mechanism comprises a telescopic drive cylinder (516), one end of the base of the telescopic drive cylinder (516) is fixed on the bottom of the long side plate of the second L-shaped support (511), the execution end of the telescopic drive cylinder (516) is connected with one side of the moving plate (505), the other side of the moving plate (505) is connected with one end of two connecting blocks (519) in the middle, the top of the two connecting blocks (519) is respectively connected with one end of at least one rubber pad (517), the other end of the rubber pad (517) is connected with a needle mold connecting block (518), and the needle mold connecting block (518) is connected with the needle mold group (512).

7. The FCT seat controller assembly tooling apparatus of claim 6, wherein, The assembly positioning assembly further comprises a dust cover (501), and the two first push cylinders (509) are closed and mounted in the first L-shaped support (510) through the dust cover (501).

8. The FCT seat controller assembly tooling apparatus of claim 7, wherein, The assembly positioning assembly further comprises a clamp box (514) arranged on the tool platform (103), and the clamp box (514) is arranged on the lower part of the long side plate of the second L-shaped support (511).

9. The FCT seat controller assembly tooling apparatus of claim 8, wherein, The scanning code positioning assembly comprises at least four second assembly positioning blocks (504), and the at least four second assembly positioning blocks (504) are symmetrically arranged on the long side plate of the second L-shaped support (511) respectively.

10. The FCT seat controller assembly tooling apparatus of claim 9, wherein, The top of the equipment rack body (100) is provided with an indicating lamp (101), the front side of the equipment rack body (100) is provided with a display screen (102), and the outer sides of the operation ports are respectively provided with grating assemblies (400).

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