Servo hot plate welding equipment

Abstract

The utility model discloses servo hot plate welding equipment, which belongs to the technical field of welding equipment and comprises an electric cabinet, a speed reducer embedded at the top end of the electric cabinet, a servo motor mounted at the upper end of the speed reducer, a drag chain embedded at the top end of the electric cabinet, a tricolor lamp mounted at the right end of the electric cabinet and a man-machine interaction device mounted at the bottom end of the tricolor lamp. A panel operation switch is arranged at the outer end of the man-machine interaction device, an air source quick connector is installed at the outer end of the electric cabinet and located on the lower side of the man-machine interaction device, a starting button and an emergency stop button are installed at the outer end of the electric cabinet, and the emergency stop button is located on the upper side of the starting button. Operators can conveniently set welding parameters, monitor the running state of the equipment and adjust the parameters of the equipment, meanwhile, starting, stopping, resetting and other operations of the equipment are achieved through simple and clear buttons and switches, and the operation difficulty and complexity are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding equipment technical field more specifically, relate to servo hot plate welding equipment. BACKGROUND

[0002] Hot plate welding technology as an important connecting process, in the processing of plastics, metals and other materials has been widely used, especially in the automobile manufacturing, aerospace, electronics and electrical appliances fields, hot plate welding technology because of its high efficiency, reliable, environmental protection and other advantages, became indispensable connecting means, however, the traditional hot plate welding equipment in the operation convenience, automation degree and energy consumption control etc. There are many deficiencies, it is difficult to meet the modern industry's demand for efficient, accurate, intelligent production.

[0003] Servo hot plate welding equipment through the accurate control of servo motor and speed reducer, realized the accurate movement and positioning of hot die, at the same time, man-machine interaction device provides intuitive, convenient operation interface for operating personnel, can conveniently set welding parameters, monitor equipment running state and adjust equipment parameters, in addition, the equipment is also equipped with safety protection device and emergency stop button, ensures the safety of operating personnel.

[0004] However, with the continuous development of industrial technology, the requirement of servo hot plate welding equipment is also improving, how to ensure the welding quality and production efficiency at the same time, further reduce energy consumption, improve the heat dissipation effect, enhance the reliability and durability of equipment, become the important direction of servo hot plate welding equipment research and development. UTILITY MODEL CONTENTS

[0005] 1. Technical problem to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide servo hot plate welding equipment, which can realize through man-machine interaction device, operating personnel can conveniently set welding parameters, monitor equipment running state and adjust equipment parameters, at the same time, the start, stop and reset of the equipment and other operations are also realized through simple and clear button and switch, reduce the operation difficulty and complexity.

[0007] 2. Technical scheme

[0008] In order to solve the above problems, the utility model adopts the following technical scheme.

[0009] The utility model provides a servo hot plate welding equipment, including the electric cabinet, the electric cabinet top end is embeddedly installed with speed reducer, the speed reducer upper end is installed with servo motor, the electric cabinet top end is embeddedly installed with drag chain, the drag chain is located the left side of speed reducer, the electric cabinet right -hand member is installed with three -color lamp, the three -color lamp bottom is installed with man -machine interaction device, the man -machine interaction device outside is equipped with panel operation switch, the electric cabinet outside is installed with gas source quick -coupling, the gas source quick -coupling is located man -machine interaction device downside, the electric cabinet outside is installed with start button and emergency stop button, the emergency stop button is located start button upside, start button and emergency stop button all are located gas source quick -coupling left side, the electric cabinet outside is installed with two mutually symmetrical grating, the electric cabinet is equipped with the lower die and hot die that distribute up and down, the hot die is connected with the power output end of speed reducer, can realize through man -machine interaction device, and operating personnel can conveniently set up welding parameter, monitor equipment operating condition and adjust equipment parameter, and simultaneously, the start, stop and reset of equipment and the like operation are realized through simple and clear button and switch, reduce the operation difficulty and complexity.

[0010] Further, the man-machine interaction device is electrically connected with the speed reducer, the servo motor, the drag chain and the three-color lamp.

[0011] Further, the electric cabinet right -hand member is drilled with mounting hole, the mounting hole is rotatably connected with the rotating door, and the rotating door is arranged to facilitate the regular maintenance and replacement of the electric cabinet accessories.

[0012] Further, the electric cabinet bottom is installed with two forklift positions, and the two forklift positions are symmetrical, so that the forklift can be used to move the entire device.

[0013] Further, the electric cabinet upper end is embeddedly installed with the mounting ring, and the air blower is installed in the mounting ring, so that air can be blown into the electric cabinet after the hot plate welding is completed, thereby accelerating the heat dissipation effect of the hot plate.

[0014] 3. Advantages

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] (1) Convenient operation: through the man-machine interaction device, the operator can conveniently set the welding parameters, monitor the equipment operating state and adjust the equipment parameters, and at the same time, the start, stop and reset of the equipment and the like operation are realized through simple and clear button and switch, which reduces the operation difficulty and complexity.

[0017] (2) High automation degree: the equipment adopts an advanced servo control system to realize automatic monitoring and adjustment of the welding process, which not only can improve the production efficiency, but also can ensure the consistency and stability of the welding quality.

[0018] (3) Low energy consumption: the device adopts efficient heat dissipation measures during welding, such as setting up the induced draft fan and air outlet, etc., which accelerates the heat dissipation effect of the hot plate, reduces the energy consumption, at the same time, the precise control of servo motor and speed reducer also reduces unnecessary energy consumption.

[0019] (4) High safety: the device is equipped with safety protection device and emergency stop button, which ensures the safety of the operator, at the same time, the setting of grating and other safety detection devices also effectively prevents the safety accidents caused by misoperation and equipment failure.

[0020] (5) Convenient maintenance: the internal structure of the device is simple and clear, the accessories are easy to disassemble and replace, at the same time, the setting of rotating door and forklift position and other convenient maintenance channels reduces the difficulty and cost of equipment maintenance.

[0021] (6) Wide application range: the device is suitable for hot plate welding of various materials such as plastic, metal, etc., at the same time, by adjusting the welding parameters and replacing the mold and other accessories, it can also meet the welding requirements of workpieces with different sizes and shapes. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the overall perspective view of the utility model;

[0023] Figure 2 It is the front view of the utility model;

[0024] Figure 3 It is the side view of the utility model.

[0025] Explanation of reference numerals in the drawing:

[0026] 1 cabinet, 101 rotating door, 102 forklift position, 103 mounting ring, 104 induced draft fan, 2 speed reducer, 3 servo motor, 4 drag chain, 5 three-color lamp, 6 man-machine interaction device, 7 panel operation switch, 8 air source quick connector, 9 air outlet, 10 start button, 11 emergency stop button, 12 grating, 13 lower mold, 14 hot mold. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model; obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments; based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] In the description of the utility model, it needs to explain, the term "upper", "lower", "internal", "external", "top / bottom end" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "installation", "provided with", "sleeve set / interface", "connection" and so on should be understood broadly, for example, "connection", can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0030] Embodiment:

[0031] Please refer to Figures 1-3 , servo hot plate welding equipment, including the electric cabinet 1, the electric cabinet 1 top end embedded installation has speed reducer 2, the speed reducer 2 upper end is installed servo motor 3, the electric cabinet 1 top end embedded installation has drag chain 4, drag chain 4 is located on the left side of speed reducer 2, the electric cabinet 1 right end is installed three-color lamp 5, three-color lamp 5 bottom end installation human-computer interaction device 6, through human-computer interaction device 6 can set operation parameter and monitor equipment operating state, ensure that power supply, gas supply connection is normal, turn on the power switch, after the equipment starts to confirm that there is no abnormal situation, click the touch screen main panel "enter" to enter the equipment operating system, start equipment operation parameter debugging, human-computer interaction device 6 outer end is equipped with panel operation switch 7, the electric cabinet 1 outer end is installed gas source quick connector 8, gas source quick connector 8 is located on the lower side of human-computer interaction device 6, the electric cabinet 1 outer end is installed start button 10 and emergency stop button 11, emergency stop button 11 is located on the upper side of start button 10, start button 10 and emergency stop button 11 are all located on the left side of gas source quick connector 8, the electric cabinet 1 outer end is installed two mutually symmetrical grating 12, the electric cabinet 1 is equipped with the lower distribution lower die 13 and hot die 14, hot die 14 is connected with the power output end of speed reducer 2.

[0032] After the parameter setting is completed, the system reset button of the operation panel is pressed for a long time to reset the device to the original position, and the automatic button switch is switched to, at this time, the touch screen interface will display the "current state of the device and the automatic operation" words. At this time, the operator places the product and presses the start button and keeps it for 0.5s, and releases the button when the machine reaches the hot melting position, and the operator observes whether the mold is in the normal position, and whether the upper and lower molds have collision, if there is an abnormality, the machine is stopped running, and the parameters are adjusted again, if there is no abnormality, the operator presses the two start buttons again, and the machine is automatically operated for one cycle, and then it can be used normally.

[0033] Please refer to Figure 1 and Figure 3 The human-computer interaction device 6 is electrically connected with the speed reducer 2, the servo motor 3, the drag chain 4 and the three-color lamp 5, and the mounting hole is rotationally connected with the rotating door 101 at the right end of the electric cabinet 1, and the rotating door 101 is arranged to facilitate the technical personnel to regularly maintain and replace the accessories in the electric cabinet 1.

[0034] Please refer to Figure 1 and Figure 2 Two forklift positions 102 are arranged at the bottom end of the electric cabinet 1, the two forklift positions 102 are symmetrical to each other, the two forklift positions 102 are arranged to facilitate the technical personnel to use the forklift to move the whole device, and the mounting ring 103 is arranged at the upper end of the electric cabinet 1, and the air blower 104 is arranged in the mounting ring 103, and the mounting ring 103 and the air blower 104 are arranged to blow air into the electric cabinet 1 after the hot plate is welded, so that the heat dissipation effect of the hot plate can be accelerated.

[0035] When the operator uses the utility model, the human-computer interaction device 6 is used to adjust the parameters of the hot plate welding, after the grating 12 is closed, the technical personnel press the start button 10 to start the whole device, so that the speed reducer 2 and the servo motor 3 work and drive the hot mold 14 to move downward to the lower mold 13, so as to weld the hot plate, after the welding is completed, the air blower 104 is started to introduce external air, so as to cool the inside of the electric cabinet 1, and after cooling, the gas is discharged from the air outlet 9, compared with the prior art, the utility model can realize the setting of the welding parameters, the monitoring of the running state of the device and the adjustment of the parameters of the device through the human-computer interaction device, and the start, stop and reset of the device are also realized through simple and clear buttons and switches, so that the operation difficulty and complexity are reduced.

[0036] The above is only a preferred specific embodiment of the utility model; however, the protection scope of the utility model is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A servo hot plate welding device, comprising an electrical cabinet (1), characterized in that: A speed reducer (2) is embedded at the top of the electrical cabinet (1). A servo motor (3) is installed on the upper end of the speed reducer (2). A cable chain (4) is embedded at the top of the electrical cabinet (1). The cable chain (4) is located to the left of the speed reducer (2). A three-color light (5) is installed on the right end of the electrical cabinet (1). A human-machine interface device (6) is installed at the bottom of the three-color light (5). A panel operation switch (7) is provided on the outer end of the human-machine interface device (6). A quick air supply connector (8) is installed on the outer end of the electrical cabinet (1). Located below the human-computer interaction device (6), the outer end of the electrical cabinet (1) is equipped with a start button (10) and an emergency stop button (11). The emergency stop button (11) is located above the start button (10). Both the start button (10) and the emergency stop button (11) are located to the left of the air source quick connector (8). Two mutually symmetrical light gratings (12) are installed on the outer end of the electrical cabinet (1). The electrical cabinet (1) is provided with a lower mold (13) and a hot mold (14) distributed vertically. The hot mold (14) is connected to the power output end of the reducer (2).

2. The servo hot plate welding equipment according to claim 1, characterized in that: The human-computer interaction device (6) is electrically connected to the reducer (2), servo motor (3), cable chain (4) and tri-color light (5).

3. The servo hot plate welding equipment according to claim 1, characterized in that: The electrical cabinet (1) has a mounting hole on its right end, and a rotating door (101) is rotatably connected inside the mounting hole.

4. The servo hot plate welding equipment according to claim 1, characterized in that: The electrical cabinet (1) has two forklift bays (102) installed at its bottom, and the two forklift bays (102) are symmetrical to each other.

5. The servo hot plate welding equipment according to claim 1, characterized in that: An installation ring (103) is embedded in the upper end of the electrical cabinet (1), and an induced draft fan (104) is installed inside the installation ring (103).

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