Corrugated surface patch forming roller

Abstract

The utility model relates to the technical field of instant noodle processing, and discloses a corrugated dough sheet forming roller which comprises a base, conveying belts are symmetrically arranged at the two ends of the base, the conveying belts are driven by a first motor, and the first motor is installed on the side wall of the base. The shaping assembly is arranged between the base and the conveying belt, the shaping assembly is used for processing the dough sheet, the shaping assembly comprises a first shaping roller, a second shaping roller, an air heater and a cutting knife, the second shaping roller is arranged between the conveying belt and rotationally connected with the inner wall of the base, and the end of the second shaping roller is driven by a second motor; the first shaping roller and the second shaping roller are oppositely arranged, the first shaping roller is elastically connected with the inner wall of the base, the dough sheet is synchronously extruded and shaped inwards by the first shaping roller and the second shaping roller, a two-way synchronous pressure applying processing mode is adopted, namely uniform pressure is applied to the upper surface and the lower surface of the dough sheet at the same time, and uneven deformation and uneven corrugation depth of the dough sheet are avoided.

Description

Technical Field

[0001] This utility model belongs to the field of instant noodle processing technology, specifically, it relates to a corrugated noodle forming roller. Background Technology

[0002] Instant noodles are a type of noodle food that can be cooked in a short time by soaking in hot water. They have the advantages of being convenient to eat, having a good taste, and being easy to carry.

[0003] A document with publication number (CN 215422666 U) discloses an instant noodle forming machine, comprising instant noodle blocks placed inside a box. A placement plate and an electric telescopic rod are fixedly installed inside the box. The placement plate has a placement slot in which the instant noodle blocks are placed. A push rod is fixedly installed at the lower end of the electric telescopic rod via a pressure plate. A cutting cylinder is fixedly installed on the pressure plate via multiple connecting springs. A forming plate is installed inside the cutting cylinder via a sliding mechanism and is fixedly mounted on the push rod. Heating layers are fixedly installed on both the cutting cylinder and the forming plate. Two limiting mechanisms and a ventilation mechanism are installed inside the cutting cylinder. Two limiting rods are fixedly installed on the cutting cylinder. This device, driven by an electric telescopic rod, can simultaneously complete the cutting, compaction, and drying operations of the instant noodle blocks, resulting in high work efficiency. It can also collect the debris generated during the cutting of the instant noodle blocks, making it convenient and practical.

[0004] Existing equipment has significant limitations in processing corrugated sheets. In the actual processing of corrugated sheet forming, a bidirectional synchronous pressure method is required, that is, applying uniform pressure to the upper and lower surfaces of the sheet simultaneously. This method ensures that the sheet is subjected to balanced forces during the forming process, thereby obtaining an ideal corrugated shape and uniform texture distribution. Traditional unidirectional pressing forming process cannot meet the processing requirements of corrugated sheets and may lead to problems such as uneven sheet deformation and inconsistent corrugation depth.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To solve the technical problem of corrugated surface shaping, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A corrugated sheet forming roller includes a base with conveyor belts symmetrically arranged at both ends of the base. The conveyor belts are driven by a first motor, which is mounted on the side wall of the base. A shaping assembly is disposed between the base and the conveyor belts and is used for sheet processing. The shaping assembly includes a first shaping roller, a second shaping roller, a hot air blower, and cutting blades. The second shaping roller is disposed between the conveyor belts and is rotatably connected to the inner wall of the base. The end of the second shaping roller is driven by a second motor. The first shaping roller and the second shaping roller are disposed opposite each other and are elastically connected to the inner wall of the base. The first shaping roller and the second shaping roller are connected by a transmission. The hot air blower and multiple cutting blades are all disposed on the base.

[0008] In a preferred embodiment of the present invention, the inner wall of the base is provided with a sliding groove, and a sliding block is slidably connected in each sliding groove. One of the sliding grooves is provided with a through hole, and one end of the first shaping roller extends out of the through hole.

[0009] In a preferred embodiment of the present invention, a second spring is symmetrically arranged between each of the slide grooves and the sliding block, one end of each second spring is fixedly connected to the corresponding slide groove, and the other end of each second spring is fixedly connected to the corresponding sliding block.

[0010] In a preferred embodiment of this utility model, the ends of the first shaping roller and the second shaping roller are both connected to a transmission belt, and the middle of the transmission belt abuts against an abutting wheel, which is elastically connected to the wall of the base.

[0011] In a preferred embodiment of this utility model, a mounting frame is fixedly connected to the wall of the base, a support rod is fixedly connected inside the mounting frame, a slider is slidably connected to the support rod, the slider is slidably connected to the mounting frame, and an abutment wheel is rotatably connected to the slider.

[0012] In a preferred embodiment of this utility model, a first spring is sleeved on the support rod, and one end of the first spring abuts against the inner wall of the mounting bracket, while the other end of the first spring abuts against the slider.

[0013] In a preferred embodiment of this utility model, a bracket is fixedly connected to the base, and the cutting blade array is arranged on the bracket, with each cutting blade fixedly connected to the bracket.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. The corrugated sheet forming roller is used to simultaneously extrude and shape the sheet by the first forming roller and the second forming roller. The processing method adopts bidirectional synchronous pressure, that is, uniform pressure is applied to the upper and lower surfaces of the sheet at the same time to avoid uneven deformation and inconsistent corrugation depth.

[0016] 2. In this type of corrugated sheet forming roller, the abutment wheel is always in close contact with the transmission belt and pushes the transmission belt to keep the transmission belt in a taut state, ensuring that the first forming roller and the second forming roller move synchronously.

[0017] 3. In this corrugated sheet forming roller, after the sheet is shaped and heated, the sheet is cut by an array of cutting blades, processing the sheet into a uniform batch for easy subsequent processing.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] In the attached diagram:

[0020] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0021] Figure 2 This is a top view of the present invention;

[0022] Figure 3 This is a schematic diagram of the structure between the base and the shaping roller of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure between the shaping rollers of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure on the abutment wheel of this utility model.

[0025] In the diagram: 1. Base; 11. Conveyor belt; 2. First shaping roller; 21. Second shaping roller; 3. Hot air blower; 31. Support; 32. Cutting blade; 4. Transmission belt; 41. Abutment wheel; 42. Mounting bracket; 43. Slider; 44. Support rod; 45. First spring; 5. Sliding block; 51. Second spring. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0027] Please see Figure 1-5A corrugated sheet forming roller includes a base 1, with conveyor belts 11 symmetrically arranged at both ends of the base 1. The conveyor belts 11 are driven by a first motor, which is mounted on the side wall of the base 1. A shaping assembly is disposed between the base 1 and the conveyor belts 11. The shaping assembly is used for sheet processing and includes a first shaping roller 2, a second shaping roller 21, a hot air blower 3, and a cutting blade 32. The second shaping roller 21 is disposed between the conveyor belts 11 and is rotatably connected to the inner wall of the base 1. The end of the second shaping roller 21 is driven by a second motor. The first shaping roller 2 and the second shaping roller 21 are arranged opposite each other, and the first shaping roller 2 is flush with the inner wall of the base 1. The first shaping roller 2 and the second shaping roller 21 are connected by a transmission mechanism. The hot air blower 3 and multiple cutting blades 32 are all mounted on the base 1. The dough sheet is placed on the conveyor belt 11, and the first motor drives the conveyor belt 11 to transport the dough sheet between the first shaping roller 2 and the second shaping roller 21. The first shaping roller 2 is elastically raised and lowered, and the dough sheet is simultaneously squeezed and shaped inward by the first shaping roller 2 and the second shaping roller 21. A bidirectional synchronous pressure processing method is adopted, that is, uniform pressure is applied to the upper and lower surfaces of the dough sheet at the same time to avoid uneven deformation and inconsistent ripple depth. The shaped dough sheet is heated and dried by the hot air generated by the hot air blower 3 and then cut by the cutting blades 32.

[0028] It is worth noting that the first shaping roller 2 and the second shaping roller 21 are provided with corrugated grooves. Driven by the second motor, the first shaping roller 2 and the second shaping roller 21 rotate while shaping the sheet, thus preventing the sheet from being squeezed and damaged when the first shaping roller 2 and the second shaping roller 21 remain stationary. The base 1 has a groove on its inner wall, and a sliding block 5 is slidably connected in each groove. One groove has a through hole, and one end of the first shaping roller 2 extends out of the through hole. A second spring 51 is symmetrically arranged between each groove and the sliding block 5. One end of each second spring 51 is fixedly connected to the corresponding groove, and the other end of each second spring 51 is fixedly connected to the corresponding sliding block 5. The sheet passes between the first shaping roller 2 and the second shaping roller 21. The first shaping roller 2 drives the sliding block 5 to move upward. The sliding block 5 compresses the second spring 51. The second spring 51 deforms due to compression and applies the deformation force to the sliding block 5. The sliding block 5 drives the first shaping roller 2 to move downward. The second motor drives the first shaping roller 2 and the second shaping roller 21 to rotate synchronously. The first shaping roller 2 and the second shaping roller 21 squeeze the sheet to form a corrugated shape. The processing method of bidirectional synchronous pressure is adopted, that is, uniform pressure is applied to the upper and lower surfaces of the sheet at the same time to avoid uneven deformation of the sheet and inconsistent corrugation depth.

[0029] The first shaping roller 2 and the second shaping roller 21 are both connected to a drive belt 4 at their ends. A stop wheel 41 abuts against the middle of the drive belt 4. The stop wheel 41 is elastically connected to the wall of the base 1. A mounting frame 42 is fixedly connected to the wall of the base 1. A support rod 44 is fixedly connected inside the mounting frame 42. A slider 43 is slidably connected to the support rod 44 and is slidably connected to the mounting frame 42. The stop wheel 41 is rotatably connected to the slider 43. A first spring 45 is sleeved on the support rod 44, with one end of the first spring 45 abutting against the inner wall of the mounting frame 42 and the other end abutting against the slider 43. A second motor drives the second shaping roller 21 to rotate. The second shaping roller 21 is driven by the drive belt... 4. The transmission drives the first shaping roller 2 to rotate. During the lifting and lowering of the first shaping roller 2, the tension of the transmission belt 4 changes due to the change in the distance between the first shaping roller 2 and the second shaping roller 21. After the tension of the transmission belt 4 changes, the transmission belt 4 pushes the abutment wheel 41. The abutment wheel 41 drives the slider 43. The slider 43 compresses the first spring 45 during sliding. After the first spring 45 is compressed, it deforms and applies the deformation force to the slider 43. The slider 43 is pushed in the opposite direction. The slider 43 drives the abutment wheel 41 to move. The abutment wheel 41 is always in close contact with the transmission belt 4 and pushes the transmission belt 4, keeping the transmission belt 4 in a taut state and ensuring that the first shaping roller 2 and the second shaping roller 21 move synchronously.

[0030] The base 1 is fixedly connected to a bracket 31, and an array of cutting blades 32 are arranged on the bracket 31. Each cutting blade 32 is fixedly connected to the bracket 31. After the sheet is shaped and heated, the sheet is cut by the array of cutting blades 32, and the sheet is processed into a uniform batch for easy subsequent processing.

[0031] Working principle: The dough sheet is placed on the conveyor belt 11, and the first motor drives the conveyor belt 11 to transport it. The dough sheet is transported between the first shaping roller 2 and the second shaping roller 21. The first shaping roller 2 is elastically raised and lowered, and the dough sheet is simultaneously squeezed and shaped inward by the first shaping roller 2 and the second shaping roller 21. A bidirectional synchronous pressure application method is adopted, that is, uniform pressure is applied to the upper and lower surfaces of the dough sheet at the same time to avoid uneven deformation and inconsistent ripple depth. After shaping, the dough sheet is heated and dried by the hot air generated by the hot air blower 3. The dough sheet is cut by the cutting blade 32 and passes between the first shaping roller 2 and the second shaping roller 21. The first shaping roller 2 drives the sliding block 5 to move upward, and the sliding block 5 compresses the second spring 51. The compression of the second spring 51 causes deformation, and the deformation force is applied to the sliding block 5. The sliding block 5 drives the first shaping roller 2 to move downward. The second motor drives the first shaping roller 2 and the second shaping roller 21 to rotate synchronously. The first shaping roller 2 and the second shaping roller 21 extrude and shape the dough sheet into a corrugated shape. This process uses bidirectional synchronous pressure. This method involves simultaneously applying uniform pressure to both the upper and lower surfaces of the sheet to prevent uneven deformation and inconsistent ripple depth. A second motor drives the second shaping roller 21 to rotate. The second shaping roller 21, via a transmission belt 4, drives the first shaping roller 2 to rotate. During the lifting and lowering of the first shaping roller 2, the tension of the transmission belt 4 changes due to the varying distance between the first and second shaping rollers 2 and 21. This change in tension pushes the abutment wheel 41, which in turn drives the slider 43. 3. The first spring 45 is compressed during sliding. After compression, the first spring 45 deforms and applies the force of deformation to the slider 43. The slider 43 is pushed in the opposite direction. The slider 43 drives the abutment wheel 41 to move. The abutment wheel 41 is always in close contact with the transmission belt 4 and pushes the transmission belt 4, keeping the transmission belt 4 in a taut state. This ensures that the first shaping roller 2 and the second shaping roller 21 move synchronously. After the sheet is shaped and heated, the sheet is cut by the array of cutting blades 32, processing the sheet into a uniform batch for easy subsequent processing.

[0032] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A corrugated sheet forming roll characterized by, The utility model relates to a face sheet processing device, including: The base (1) both ends symmetry is provided with conveyer belt (11), and conveyer belt (11) is driven through first motor, and first motor is installed on the side wall of base (1); The shaping assembly is arranged between base (1) and conveyer belt (11), and the shaping assembly is used for processing face sheet, and the shaping assembly includes first shaping roller (2), second shaping roller (21), hot air machine (3) and cutting knife (32), second shaping roller (21) is arranged between conveyer belt (11), and second shaping roller (21) is rotatably connected with the inner wall of base (1), and the end of second shaping roller (21) is driven through second motor, first shaping roller (2) is oppositely arranged with second shaping roller (21), and first shaping roller (2) is elastically connected with the inner wall of base (1), and first shaping roller (2) is transmissionally connected with second shaping roller (21), and hot air machine (3) and multiple cutting knives (32) are arranged on base (1).

2. The corrugated facer forming roll of claim 1 wherein, The inner wall of base (1) is provided with a sliding slot, and each sliding slot is slidably connected with a sliding block (5), one of the sliding slots is provided with a through hole, and one end of first shaping roller (2) extends out of the through hole.

3. The corrugated facer forming roll of claim 2 wherein, Each second spring (51) is fixedly connected with the corresponding sliding slot at one end, and the other end of each second spring (51) is fixedly connected with the corresponding sliding block (5).

4. The corrugated facer forming roll of claim 1 wherein, The end of first shaping roller (2) and second shaping roller (21) is transmissionally connected with a transmission belt (4), and the middle part of transmission belt (4) is abutted with an abutment wheel (41), and the abutment wheel (41) is elastically connected with the wall surface of base (1).

5. The corrugated facer forming roll of claim 1 wherein, The wall surface of base (1) is fixedly connected with a mounting bracket (42), the mounting bracket (42) is fixedly connected with a supporting rod (44) inside, the supporting rod (44) is slidably connected with a sliding block (43) on the supporting rod (44), the sliding block (43) is slidably connected with the mounting bracket (42), and the abutment wheel (41) is rotatably connected with the sliding block (43).

6. The corrugated facer forming roll of claim 5 wherein, The supporting rod (44) is sleeved with a first spring (45), one end of the first spring (45) abuts against the inner wall of the mounting bracket (42), and the other end of the first spring (45) abuts against the sliding block (43).

7. The corrugated facial sheet forming roll of claim 1 wherein, The base (1) is fixedly connected with a support (31), and the cutting knives (32) are arranged on the support (31), and each cutting knife (32) is fixedly connected with the support (31).

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