Sheet cutting machine

Abstract

The utility model discloses a slice cutting machine which comprises a foundation platform, supports are arranged at the two ends of the foundation platform, lifting lead screws are installed in the inner walls of the supports, lead screw nuts are installed on the outer walls of the lifting lead screws, machining frames are arranged on the outer walls of the lead screw nuts, and the machining frames are arranged on the outer walls of the machining frames. A diamond wire is installed on the inner side of the machining frame, a conveying guide rail is further arranged at the middle end of the foundation platform, a conveying platform is installed on the conveying guide rail, swing shafts are arranged on the front side and the rear side of the conveying platform, and swing platforms are arranged on the inner sides of the swing shafts. According to the sheet cutting machine, when a diamond wire is used for machining a large workpiece, a silk screen larger than the workpiece in size does not need to be defined, only the cutting area defined by the silk screen needs to be equivalent, the height of a frame for supporting the silk screen can be greatly reduced, and when the workpiece is cut, due to the fact that the height is reduced, power consumption is greatly reduced; and the control precision is also obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of thin sheet cutting machine technology, and in particular to thin sheet cutting machines. Background Technology

[0002] A diamond wire cutting machine, as the name suggests, is a device that uses diamond wire as a cutting tool to precisely cut thin sheet materials. It is widely used for cutting various materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials, and is especially suitable for the precision cutting of ultra-thin sheets.

[0003] When machining large workpieces, existing diamond wire cutting requires forming a wire mesh larger than the workpiece size. This results in an excessively large support frame for the mesh, making movement inconvenient, power consumption high, and control precision low during workpiece cutting due to its large size. Furthermore, the continuous diamond wire cannot control the torque of each wire, easily leading to wire breakage and impacting processing efficiency.

[0004] Therefore, we propose a thin-film cutting machine to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a thin-blade cutting machine. When using this machine, the problem of diamond wire cutting of large workpieces can be solved by eliminating the need to form a wire mesh larger than the workpiece size. Instead, the wire mesh only needs to be formed to an area equivalent to the cutting area, significantly reducing the height of the support frame. During workpiece cutting, the reduced height leads to a substantial decrease in power consumption and a significant improvement in control precision. The continuous diamond wire allows for the placement of a mechanism to control the torque of each wire, increasing the oscillation function during workpiece cutting and greatly improving the cutting conditions. This significantly reduces wire breakage, improves processing efficiency and precision, and solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A thin-blade cutting machine includes a foundation platform, with supports at both ends of the foundation platform. A lifting screw is installed in the inner wall of the supports, and a screw nut is installed on the outer wall of the lifting screw. A processing frame is installed on the outer wall of the screw nut, and a diamond wire is installed on the inner side of the processing frame. A conveying guide rail is also provided in the middle of the foundation platform, and a conveying platform is installed on the conveying guide rail. Swing shafts are provided on the front and rear sides of the conveying platform, and a swing platform is provided on the inner side of the swing shafts. A swing screw is provided on one side of the swing platform.

[0008] In a further embodiment, a flange is provided on the outer wall of the lead screw nut, and the flange is slidably disposed on the inner wall of the bracket, and the processing frame is fixedly installed on the flange.

[0009] In a further embodiment, the lower end of the oscillating screw is provided with a keyway for connection to a turbine, which is mounted on a conveying platform and driven by a stepper motor. The gearbox is lubricated with lithium-based grease.

[0010] In a further embodiment, multiple diamond wires are provided, and each diamond wire is equipped with a tension sensor and an electromagnetic brake at both ends. The central controller dynamically adjusts the brake pressure according to the sensor data to ensure that the tension of each wire is balanced at both ends. A pulley system is also provided for guidance.

[0011] In a further embodiment, the conveying guide rail uses a high-precision ball bearing slider.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention addresses the issue of using a thin-blade cutting machine when machining large workpieces with diamond wire. Instead of forming a wire mesh larger than the workpiece size, the machine only needs to form a mesh with an area equivalent to the cutting area. This significantly reduces the height of the support frame for the wire mesh. During workpiece cutting, the reduced height leads to a substantial decrease in power consumption and a significant improvement in control precision. The continuous diamond wire allows for the placement of mechanisms to control the torque of each wire, increasing the oscillation function during workpiece cutting and greatly improving the cutting conditions. This, in turn, significantly reduces wire breakage and improves processing efficiency and accuracy. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a thin sheet cutting machine;

[0015] Figure 2 A front view structural diagram of a thin sheet cutting machine;

[0016] Figure 3 This is a side view of the sheet cutting machine.

[0017] In the diagram: 1. Foundation platform; 2. Support frame; 3. Lifting screw; 4. Processing frame; 5. Conveying platform; 6. Conveying guide rail; 7. Swing shaft; 8. Diamond wire; 9. Swing platform; 10. Swing screw; 11. Screw nut. Detailed Implementation

[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3The thin-film cutting machine includes a foundation platform 1, which is fixed to the bottom with anchor bolts and concrete, and a conveyor rail 6 is installed on the top. Supports 2 are installed on both sides of the foundation platform 1, and lifting screws 3 are symmetrically distributed on both sides of the processing frame 4. A servo motor drives the screws to rotate, which in turn moves the screw nuts 11 up and down, causing the processing frame 4, mounted on the screw nuts 11, to move up and down along the vertical guide rail. Multiple diamond wires 8 are arranged in equilateral triangles inside the processing frame 4. The cutting grid area is equivalent to a traditional rectangular layout, but the support frame height is reduced by 40%, and the overall height of the equipment is reduced to 1 meter. Within 0.5m, each diamond wire 8 is guided at both ends by a pulley system (φ20mm ceramic wheel). The tension sensor is installed at the midpoint of the line. The signal is converted by the AD module and input to the PLC. A conveying platform 5 is set on the conveying guide rail 6. The conveying platform 5 slides on the conveying guide rail 6 to move. A swing shaft 7 is installed on the upper end of the conveying platform 5. A swing platform 9 is installed on the inner wall of the swing shaft 7. A swing screw 10 is installed on one side of the swing platform 9. In use, the swing shaft 7 is rigidly connected to the swing platform 9 through a keyway. A worm gear reducer is installed at the end of the swing screw 10 to drive the platform to swing around the shaft. The swing frequency can be adjusted by PLC programming.

[0022] The working principle of this utility model is as follows: As shown in the figure, the workpiece is placed on the conveying platform 5 and positioned to the cutting area by the guide rail. The lifting screw 3 drives the processing body to descend to the initial cutting position. The diamond wire 8 starts high-speed reciprocating motion, and at the same time, the swing platform 9 swings at a preset frequency. Meanwhile, the tension control system monitors and adjusts the wire tension in real time. After each layer of cutting is completed, the lifting screw 3 rises by 0.1mm (adjustable), and the cycle continues until the workpiece is cut.

[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A sheet cutting machine, characterized by: Including the foundation platform (1), the foundation platform (1) is provided with support (2) at both ends of foundation platform (1), and lifting lead screw (3) is installed in the inner wall of support (2), the outer wall of lifting lead screw (3) is installed with lead screw nut (11), and processing frame (4) is provided on the outer wall of lead screw nut (11), and diamond wire (8) is installed in the inner side of processing frame (4), the inner side of the foundation platform (1) is further provided with conveying guide rail (6), conveying platform (5) is installed on conveying guide rail (6), swing shaft (7) is provided on the front and rear sides of conveying platform (5), swing platform (9) is provided on the inner side of swing shaft (7), and swing lead screw (10) is provided on one side of swing platform (9).

2. The sheet cutting machine according to claim 1, characterized in that: The outer wall of the lead screw nut (11) is provided with a flange, and the flange is slidably arranged on the inner wall of the support (2), and the processing frame (4) is fixedly installed on the flange.

3. The sheet cutting machine according to claim 1, characterized in that: The lower end of the swing lead screw (10) is provided with a key groove and a turbine connection, and the turbine is installed on the conveying platform (5) and is driven by a stepping motor, and lithium-based grease is used for lubrication of the reduction box.

4. The sheet cutting machine according to claim 1, characterized in that: The diamond wire (8) is provided with a plurality of roots, and a tension sensor and an electromagnetic brake are installed at both ends of each diamond wire (8), and the central controller dynamically adjusts the brake pressure according to the sensor data to ensure that the tension of each wire is balanced at both ends, and a pulley block guide is also provided.

5. The sheet cutting machine according to claim 1, characterized in that: The conveying guide rail (6) adopts high-precision ball slides.

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