Scrap collecting device for bonding silver wire processing

By designing a cleaning mechanism and water spray pipe on the wire drawing machine, the debris generated during the silver wire processing is removed by the impact force of water flow, which solves the problem that the debris cannot be completely washed away in the existing technology, and achieves the effect of efficient cleaning and compact equipment layout.

CN224114891UActive Publication Date: 2026-04-14SHENZHEN SHENGCHENG PRECISION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

When processing silver wire, the existing wire drawing machine has a slow water flow during the rinsing operation, which results in the debris not being completely washed away. This requires workers to clean repeatedly, which is cumbersome and inconvenient to collect.

Method used

A debris collection device for bonding silver wire processing was designed, comprising a cleaning mechanism, a water spray pipe, water nozzles, and a motor-driven lead screw. The water spray pipe reciprocates above the water collection tank, using the impact force of the water flow to remove debris. Multiple water nozzles are provided to cover most of the water collection tank area and inner wall to ensure cleanliness.

Benefits of technology

It improves debris cleaning efficiency, reduces labor costs, ensures the cleanliness of the inner wall of the water collection tank, optimizes the production process, and reduces labor intensity and equipment space occupation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224114891U_ABST
    Figure CN224114891U_ABST
Patent Text Reader

Abstract

The utility model discloses a chip collecting device for bonding silver wire processing, and relates to the field of chip collecting devices. The device comprises a collecting device, the collecting device comprises a base, a water collecting groove is formed in the top of the base, and sweeping mechanisms are arranged on the two sides of the upper portion of the water collecting groove, and through the arrangement of the sweeping mechanisms, a first water spraying opening and a second water spraying opening in the bottom of a water spraying calandria can spray water into the water collecting groove; the chippings are washed away through impact force of water flow, cleanliness of the inner wall of the water collecting tank is guaranteed, the chipping sweeping effect is further enhanced, the chippings are effectively prevented from being accumulated in the water collecting tank, through the design, the chippings in the water collecting tank can be efficiently swept, the lead screw is driven by the motor to rotate, the sliding base is driven to move in the sliding groove, and therefore the chippings can be efficiently swept. And therefore, the water spraying calandria reciprocates above the water collecting tank, the scrap cleaning efficiency is improved, and the labor cost and the time cost are saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of debris collection devices, specifically a debris collection device for bonding silver wire processing. Background Technology

[0002] The bonding of silver wire requires a wire drawing machine during processing. This equipment plays a crucial role in the electronics and electrical industries, precisely processing thicker silver wires into finer wires that meet specific specifications through multiple drawing processes to satisfy the connection and conductivity requirements of various high-end electronic products. However, during the continuous operation of the wire drawing machine, a certain amount of debris is inevitably generated due to high-speed friction, extrusion, and mechanical vibration between the silver wire and the drawing die. Therefore, a debris collection device for bonding silver wire processing is installed below the drawing die.

[0003] However, in current wire drawing machines, to reduce the high temperatures generated during the wire drawing process, decrease friction between the silver wire and the drawing die, prevent overheating of the silver wire, and collect debris, a water flushing operation is performed at the drawing die. However, during flushing, the water flows down the surface of the die, and the debris generated during the wire drawing process falls into the water collection tank below the drawing die with the direction of the water flow. However, because the falling water flow is relatively slow, this water flow cannot completely wash away the debris, causing the debris to gradually accumulate in the water collection tank. These accumulated debris need to be repeatedly cleaned by workers with brushes, which is quite troublesome and inconvenient to collect. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a debris collection device for bonding silver wire processing, so as to solve the technical problem that the water flow speed of the existing wire drawing machine is too slow to completely wash away the debris, resulting in the gradual accumulation of debris in the water collection tank, requiring workers to repeatedly sweep with a brush, which is troublesome and inconvenient to collect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a debris collection device for bonding silver wire processing, comprising a collection device, the collection device including a base, a water collection trough provided on the top of the base, and cleaning mechanisms provided on both sides above the water collection trough, the cleaning mechanism including two mounting seats, the inner sides of the two mounting seats having sliding grooves, a lead screw rotatably connected in the sliding grooves, a motor provided at one end of one of the two mounting seats, and the output end of the motor passing through the mounting seat and connected to the lead screw, a sliding seat meshing on the lead screw, and a water spray pipe installed between the two sliding seats, the bottom of the water spray pipe having a first water spray nozzle and a second water spray nozzle.

[0006] By adopting the above technical solution, the water spray pipe can move stably and accurately, ensuring the uniformity and reliability of water spray cleaning, and helping to better remove debris from the water collection tank.

[0007] Furthermore, multiple first spray nozzles are provided, and the multiple first spray nozzles are located in the middle of the spray pipe. The multiple first spray nozzles are arranged obliquely from one side of the water collection tank to the other side. The second spray nozzle is located on the bottom side of the spray pipe, and the second spray nozzle is arranged obliquely along the inner wall of the water collection tank.

[0008] By adopting the above technical solution, it is possible to specifically rinse the debris attached to the inner wall of the water collection tank, ensuring the cleanliness of the inner wall of the water collection tank and further improving the debris collection effect.

[0009] Furthermore, a storage mechanism is installed on the top of one of the mounting bases. The storage mechanism includes a placement rack with a placement slot on the top, in which multiple wire drawing dies are placed.

[0010] By adopting the above technical solution, operators can easily pick up the required molds during wire drawing and put them back in time after processing, thus optimizing the production process and making the whole process smoother.

[0011] Furthermore, a wire drawing machine is provided on the back of the collecting device, and the wire drawing machine is fixedly connected to the collecting device.

[0012] By adopting the above technical solutions, the equipment layout becomes more compact and reasonable, making it easier to install and use within limited production space.

[0013] Furthermore, a baffle is provided on the top of the water collection tank, and the baffle is arranged at an angle.

[0014] By adopting the above technical solution, the pollution of the surrounding area caused by water splashing is avoided, the subsequent secondary cleaning work is reduced, and the labor intensity is lowered.

[0015] Furthermore, one of the mounting seats is disposed on the outer surface of the wire drawing machine, and the other mounting seat is mounted on the outer surface of the base via a mounting bracket.

[0016] By adopting the above technical solution, this flexible installation method can be adjusted according to the layout of the actual production site and the equipment configuration to adapt to different installation needs, thereby improving the versatility and applicability of the device.

[0017] Furthermore, the entire collection device is made of stainless steel, and a drainage hole is provided at the bottom of the interior of the collection device.

[0018] By adopting the above technical solution, the drainage hole at the bottom of the interior facilitates the discharge of wastewater after cleaning, ensuring the cleanliness and normal operation of the collection device.

[0019] In summary, the present invention has the following main advantages:

[0020] 1. This utility model, by setting up a cleaning mechanism, mounting base, sliding groove, lead screw, water spray pipe, first water nozzle, second water nozzle, and motor, allows the first and second water nozzles at the bottom of the water spray pipe to spray water into the water collection tank, thereby using the impact force of the water flow to wash away debris, avoiding the trouble of workers repeatedly cleaning with brushes in the traditional method. During use, because there are multiple first water nozzles and they are set at an angle from one side of the water collection tank to the other, the water flow can cover most of the area of ​​the water collection tank at a certain angle and range. At the same time, the second water nozzle can rinse the debris attached to the inner wall of the water collection tank, ensuring the cleanliness of the inner wall of the water collection tank, further enhancing the debris cleaning effect, and effectively preventing debris from accumulating in the water collection tank. Through this design, debris in the water collection tank can be cleaned efficiently. The lead screw rotates under the drive of the motor, driving the sliding base to move in the sliding groove, thereby causing the water spray pipe to reciprocate above the water collection tank, improving the efficiency of debris cleaning and saving manpower and time costs.

[0021] 2. This utility model, by setting up a storage mechanism, a placement rack, and a placement slot, allows operators to conveniently and quickly access and replace wire drawing dies because the placement rack in the storage mechanism has a placement slot on the top. This eliminates the need to search for dies on the processing site and reduces the possibility of dies being damaged or lost due to improper placement. In addition, suitable dies can be replaced at any time according to processing requirements, ensuring the continuity and stability of production. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a top-view three-dimensional structural diagram of the present invention;

[0024] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A;

[0025] Figure 4 This utility model Figure 2 Enlarged structural diagram at point B.

[0026] In the diagram: 1. Collection device; 101. Base; 102. Water collection tank; 103. Baffle; 104. Drainage hole; 2. Storage mechanism; 201. Placement rack; 202. Placement slot; 3. Cleaning mechanism; 301. Mounting base; 302. Slide groove; 303. Lead screw; 304. Water spray pipe; 305. First water spray nozzle; 306. Second water spray nozzle; 307. Motor; 4. Wire drawing machine. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0028] A debris collection device for bonding silver wire processing, such as Figures 1-4 As shown, the device includes a collection device 1, which includes a base 101. A water collection tank 102 is provided on the top of the base 101. A cleaning mechanism 3 is provided on both sides above the water collection tank 102. The cleaning mechanism 3 includes two mounting seats 301. A sliding groove 302 is provided on the inner side of the two mounting seats 301. A lead screw 303 is rotatably connected in the sliding groove 302. A motor 307 is provided at one end of each of the two mounting seats 301. The output end of the motor 307 passes through the mounting seat 301 and is connected to the lead screw 303. A sliding seat is engaged on the lead screw 303. A water spray pipe 304 is installed between the two sliding seats. A first spray nozzle is provided at the bottom of the water spray pipe 304. The water inlet 305 and the second water spray nozzle 306 are driven by the motor 307 in the cleaning mechanism 3 to rotate the lead screw 303, which in turn drives the sliding seat to move within the sliding groove 302. This causes the water spray pipe 304 to reciprocate above the water collection tank 102. This design allows the water spray pipe 304 to fully cover the area above the water collection tank 102, dynamically cleaning the debris in the water collection tank 102. Compared with the fixed-position water spray cleaning method, this structure greatly improves the cleaning efficiency and range, ensuring that debris in all positions within the water collection tank 102 can be effectively removed, preventing debris from accumulating in the water collection tank 102, and ensuring the continuous and efficient operation of the collection device 1.

[0029] See Figure 1 , Figure 2Multiple first water nozzles 305 are provided, and the multiple first water nozzles 305 are located in the middle of the water spray pipe 304. The multiple first water nozzles 305 are arranged at an angle from one side to the other along the water collection tank 102. The second water nozzle 306 is located on the bottom side of the water spray pipe 304, and the second water nozzle 306 is arranged at an angle along the inner wall of the water collection tank 102. The multiple first water nozzles 305 are provided and are arranged at an angle from one side to the other along the water collection tank 102. This layout allows the water flow to cover most of the area of ​​the water collection tank 102 at a larger angle and range, which can more comprehensively clean debris in different locations in the water collection tank 102 and reduce cleaning dead corners. The second spray nozzle 306 is located on one side of the bottom of the spray pipe 304 and is arranged at an angle along the inner wall of the water collection tank 102. It can specifically wash away the debris attached to the inner wall of the water collection tank 102, ensuring the cleanliness of the inner wall of the water collection tank 102, further improving the debris collection effect, ensuring the cleanliness of the water collection tank 102, and facilitating subsequent production and use.

[0030] See Figure 3 , Figure 4 One of the mounting bases 301 has a storage mechanism 2 mounted on its top. The storage mechanism 2 includes a placement rack 201 with a placement slot 202 on its top. Multiple wire drawing dies are placed in the placement slot 202. This design ensures that the storage location of the wire drawing dies is closely connected to the processing area. During the wire drawing process, operators can easily and quickly access and replace the dies without having to search for them on the processing site, greatly saving time and improving production efficiency. Furthermore, centralized storage of the wire drawing dies facilitates their management and maintenance, reducing the risk of damage and loss.

[0031] See Figure 1 , Figure 4 The collecting device 1 has a wire drawing machine 4 fixedly connected to its back. This integrated design allows the collecting device 1 to work closely with the wire drawing machine 4. While the wire drawing machine 4 is processing silver wire, the collecting device 1 can promptly collect the debris generated during the processing, ensuring the continuity and stability of the production process. At the same time, this design saves production space, making the equipment layout more compact and reasonable, facilitating installation and use in limited production areas.

[0032] See Figure 1 , Figure 2The top of the water collection tank 102 is equipped with a baffle 103, which is angled. This angled baffle 103 guides the flow of water and debris, making it easier for debris to fall into the water collection tank 102 and preventing water from splashing out, thus helping to maintain a clean working environment. Simultaneously, the baffle 103 also acts as a barrier, reducing the possibility of external debris entering the water collection tank 102, further improving the efficiency and quality of debris collection and reducing the difficulty of subsequent cleaning.

[0033] See Figure 1 One mounting base 301 is disposed on the outer surface of the wire drawing machine 4, and the other mounting base 301 is mounted on the outer surface of the base 101 via a mounting bracket. This flexible installation method makes the installation of the cleaning mechanism 3 more convenient and versatile. It can be adjusted according to the layout of the actual production site and equipment configuration to adapt to different installation needs. At the same time, this installation method also ensures the stability and firmness of the cleaning mechanism 3, preventing it from shaking or shifting during operation, and ensuring the accuracy and reliability of water spray cleaning.

[0034] See Figure 1 , Figure 2 The collection device 1 is made entirely of stainless steel. A drain hole 104 is located at the bottom of the interior of the collection device 1. The stainless steel construction provides excellent corrosion resistance and durability, allowing for long-term use in humid, debris-rich environments without significant damage, thus extending the device's lifespan and reducing maintenance costs. The drain hole 104 facilitates the drainage of wastewater after cleaning, ensuring the cleanliness and normal operation of the collection device 1. This prevents wastewater accumulation that could lead to bacterial growth or unpleasant odors inside the device. It also facilitates regular cleaning and maintenance, improving the device's hygiene and performance.

[0035] The implementation principle of this embodiment is as follows: First, during the bonding silver wire processing, when the wire drawing machine 4 processes the silver wire, the motor 307 in the cleaning mechanism 3 can be started. The output end of the motor 307 drives the lead screw 303 to rotate, and the sliding seat on the lead screw 303 moves linearly back and forth in the slide groove 302, thereby driving the water spray pipe 304 to move back and forth above the water collection tank 102.

[0036] Since multiple first spray nozzles 305 are provided at the bottom of the spray pipe 304 and are arranged at an angle from one side to the other along the water collection tank 102, the water flow can cover most of the area of ​​the water collection tank 102 at a certain angle and range, and wash away debris in different locations in the water collection tank 102. At the same time, the second spray nozzle 306 is provided on one side of the bottom of the spray pipe 304 and is arranged at an angle along the inner wall of the water collection tank 102, which can wash away debris attached to the inner wall of the water collection tank 102, ensuring the cleanliness of the inner wall of the water collection tank 102.

[0037] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A scrap collecting device for bonding silver wire processing, characterized by: The system includes a collection device (1), which includes a base (101). A water collection trough (102) is provided on the top of the base (101). A cleaning mechanism (3) is provided on both sides above the water collection trough (102). The cleaning mechanism (3) includes two mounting seats (301). A sliding groove (302) is provided on the inner side of the two mounting seats (301). A lead screw (303) is rotatably connected in the sliding groove (302). A motor (307) is provided at one end of one of the two mounting seats (301). The output end of the motor (307) passes through the mounting seat (301) and is connected to the lead screw (303). A sliding seat is engaged on the lead screw (303). A water spray pipe (304) is installed between the two sliding seats. A first water spray nozzle (305) and a second water spray nozzle (306) are provided at the bottom of the water spray pipe (304).

2. The debris collection device for bonding silver wire processing according to claim 1, characterized in that: Multiple first water nozzles (305) are provided, and multiple first water nozzles (305) are provided in the middle of the water spray pipe (304). Multiple first water nozzles (305) are arranged in an oblique structure from one side of the water collection tank (102) to the other side. The second water nozzle (306) is provided on the bottom side of the water spray pipe (304), and the second water nozzle (306) is arranged in an oblique structure along the inner wall of the water collection tank (102).

3. The debris collection device for bonding silver wire processing according to claim 1, characterized in that: One of the mounting bases (301) has a storage mechanism (2) installed on its top. The storage mechanism (2) includes a placement rack (201). The top of the placement rack (201) has a placement groove (202) in which multiple wire drawing dies are placed.

4. The debris collection device for bonding silver wire processing according to claim 1, characterized in that: The back of the collecting device (1) is provided with a wire drawing machine (4), which is fixedly connected to the collecting device (1).

5. The debris collection device for bonding silver wire processing according to claim 1, characterized in that: The top of the water collection tank (102) is provided with a baffle (103), and the baffle (103) is arranged in an oblique structure.

6. The debris collection device for bonding silver wire processing according to claim 1, characterized in that: One of the mounting bases (301) is disposed on the outer surface of the wire drawing machine (4), and the other mounting base (301) is mounted on the outer surface of the base (101) by a mounting bracket.

7. The debris collection device for bonding silver wire processing according to claim 1, characterized in that: The entire material of the collecting device (1) is stainless steel, and a drain hole (104) is provided at the bottom of the interior of the collecting device (1).