Electronic shielding insulating material composite forming device

By introducing a cooling mechanism and cooling components into the electronic shielding insulation material composite molding device, the problem of high temperature after hot pressing is solved, enabling rapid curing and convenient handling of the material, thereby improving processing efficiency and the service life of the device.

CN224130516UActive Publication Date: 2026-04-17FUZHOU ZHONGAO TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUZHOU ZHONGAO TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing electronic shielding insulation material composite molding equipment has a high temperature after hot pressing, which makes it inconvenient for operators to handle and results in low processing efficiency.

Method used

A composite molding device comprising a compression molding mechanism and a cooling mechanism was designed. The device utilizes a motor-driven gear and rack system and a cooling component to achieve rapid cooling of the material. Combined with a circulating cooling medium system consisting of a delivery pipe and a storage tank, the device ensures rapid curing and shaping of the material.

Benefits of technology

This technology enables rapid curing and shaping of materials, improves electronic shielding and insulation performance, shortens the molding cycle, increases production efficiency, extends the service life of the equipment, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electronic shielding insulating material composite forming device, which relates to the technical field of electronic shielding insulating material processing, and comprises a bottom plate, a clamping plate fixedly arranged on the upper surface of the bottom plate, a press-fit forming mechanism and a cooling mechanism, the press-fit forming mechanism is arranged above the lower press-fit die and used for being matched with the lower press-fit die to achieve composite forming operation, and the cooling mechanism is arranged on one side of the press-fit forming mechanism and used for assisting an operator in taking forming materials. According to the utility model, the cooling assembly is arranged, so that after hot press molding, rapid cooling can be realized, materials can be rapidly cured and shaped, heat generated during operation of the mold and the device can be taken away through mutual cooperation of the cooling mechanism, the service life of the device is prolonged, an operator can conveniently and rapidly take out the materials from the mold, and the product molding period is greatly shortened.
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Description

Technical Field

[0001] This utility model relates to the field of electronic shielding insulation material processing technology, specifically an electronic shielding insulation material composite molding device. Background Technology

[0002] Electronic insulating composite materials refer to composite materials that have the effect of shielding electromagnetic waves. They are flexible materials formed by laminating multiple layers and are generally used inside and outside electronic components or equipment that require insulation protection. They are formed by laminating multiple layers of fiber materials or insulating materials and have good insulation and electrical resistance.

[0003] For example, the patent with authorization announcement number CN219114840U describes a multi-layer flexible electronic shielding insulation material composite molding device. However, the electronic shielding insulation material in the above device needs to be hot-pressed, which makes the temperature of the electronic shielding insulation material high when it is discharged, making it inconvenient for operators to handle and increasing the overall processing time, resulting in poor composite molding processing efficiency.

[0004] Based on this, an electronic shielding insulation material composite molding device is now provided, which can eliminate the drawbacks of existing technical solutions. Utility Model Content

[0005] The purpose of this invention is to provide a composite molding device for electronic shielding insulating materials to solve the problem of inconvenient and quick handling caused by the lack of a cooling mechanism in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An electronic shielding insulation material composite molding device includes a base plate and a clamping plate fixedly disposed on the upper surface of the base plate. A lower pressing mold is slidably disposed on the upper end of the clamping plate. The device also includes a pressing molding mechanism and a cooling mechanism. The pressing molding mechanism is disposed above the lower pressing mold and is used to cooperate with the lower pressing mold to realize the composite molding operation. The cooling mechanism is disposed on one side of the pressing molding mechanism and is used to assist the operator in handling the molding material.

[0008] The pressing and molding mechanism includes a first U-shaped plate, inside which several electric push rods are fixedly installed. At the bottom of the output end of each electric push rod, a trapezoidal block is fixedly provided, and at the bottom of the trapezoidal block, an upper pressing mold is fixedly connected.

[0009] Preferably, the cooling mechanism includes a second U-shaped plate, a motor is fixedly mounted on the top of the second U-shaped plate, the output end of the motor extends into the second U-shaped plate and is fixedly connected to a first gear, second gears are symmetrically arranged on both sides of the first gear, both second gears are meshed with the first gear, a third gear is fixedly connected to one end of the gear shaft of each second gear, the third gear is meshed with a rack, the rack is connected to the second U-shaped plate through a support assembly, mounting blocks are symmetrically arranged on the lower surface of the rack, and the mounting blocks are connected to the fan by several bolts.

[0010] Preferably, the support assembly includes a telescopic rod fixedly installed on the inner wall of the second U-shaped plate, the output end of the telescopic rod being connected to a rack, a groove being provided on the upper surface of the rack, a support frame being slidably disposed inside the groove, and the support frame being fixedly disposed on the top wall of the second U-shaped plate.

[0011] Preferably, the outer side of the lower pressing mold is provided with a cooling component that cooperates with the cooling mechanism. The cooling component includes a conveying pipe that is detachably connected to the lower pressing mold. The interior of the lower pressing mold is provided with a cooling pipe that is connected to the conveying pipe. The other end of the conveying pipe passes through the bottom plate and is connected to the liquid storage tank. The liquid storage tank is fixedly installed at the bottom of the bottom plate.

[0012] Preferably, the two third gears are installed in the same direction, and the tooth surfaces of the third gears are both facing the rack.

[0013] Preferably, a control panel is fixedly installed on one side of the base plate, and the control panel is electrically connected to the electric push rod and the motor.

[0014] Preferably, a limiting plate is fixedly provided on the side of the card plate near the first U-shaped plate.

[0015] Preferably, push handles are symmetrically arranged at both ends of the pressing mold.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model is equipped with a cooling component, which enables rapid cooling after hot pressing, allowing the material to solidify and set quickly. It also makes the internal structure of the material more uniform and stable, improves electronic shielding and insulation performance. Through the cooperation of the cooling mechanisms, the heat generated by the mold and device during operation can be removed, extending the service life of the device, reducing maintenance and replacement costs, and making it convenient for operators to quickly remove the material from the mold, greatly shortening the product molding cycle, increasing the output per unit time, and reducing the device waiting time for cooling.

[0018] 2. This utility model is equipped with a sliding lower pressing mold, which makes it easier to remove the molded product compared with the traditional upper and lower pressing mold production method. This ensures that the position of the upper pressing mold will not affect the subsequent cooling operation of the product, thus increasing the practicality of the device. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of one side of the present invention.

[0020] Figure 2 This is a schematic diagram of the structure on the other side of this utility model.

[0021] Figure 3 For the present utility model Figure 1 A schematic diagram of the internal structure.

[0022] Figure 4 This is a schematic diagram of the structure of this utility model.

[0023] Figure 5 This is a schematic diagram of the cooling mechanism of this utility model.

[0024] Figure 6 This is the right view of the present invention.

[0025] Figure 7 For the present utility model Figure 6 Enlarged view of point A in the middle.

[0026] Figure 8 This is a schematic diagram of the structure of the third gear of this utility model when it meshes with the rack.

[0027] Figure 9 This is a schematic diagram of the rack and pinion moving according to the present invention.

[0028] Reference numerals in the attached drawings: base plate 101, clamping plate 102, lower pressing mold 103, conveying pipe 104, cooling pipe 105, liquid storage tank 106, control panel 107, limit plate 108, push handle 109, pressing and forming mechanism 200, first U-shaped plate 201, electric push rod 202, trapezoidal block 203, upper pressing mold 204, cooling mechanism 300, second U-shaped plate 301, motor 302, first gear 303, second gear 304, third gear 305, rack 306, mounting block 307, fan 308, telescopic rod 309, groove 310, support frame 311. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0030] Example 1

[0031] In this embodiment, as Figures 1-9 As shown, an electronic shielding insulation material composite molding device includes a base plate 101 and a clamping plate 102 fixedly disposed on the upper surface of the base plate 101. Support columns are symmetrically arranged at the lower end of the base plate 101 to provide support and facilitate movement. A lower pressing mold 103 is slidably disposed at the upper end of the clamping plate 102. After pressing is completed, the lower pressing mold 103 can be pulled out from one side by a push handle 109. The material formed by pressing on the lower pressing mold 103 is then trimmed and improved to complete the entire pressing process. The device also includes a pressing and molding mechanism 200 and a cooling mechanism 300. The pressing and molding mechanism 200 is disposed above the lower pressing mold 103 to cooperate with the lower pressing mold 103 to realize the composite molding operation. The cooling mechanism 300 is disposed on one side of the pressing and molding mechanism 200 to assist the operator in handling the molding material. Before the device is used, the lower pressing mold 103 is moved to the position of the limiting plate 108 to ensure that the composite molding operation can be realized smoothly, so that the device enters the ready-to-use state.

[0032] The compression molding mechanism 200 includes a first U-shaped plate 201. Several electric push rods 202 are fixedly installed inside the first U-shaped plate 201 to achieve the upper and lower compression effect. Trapezoidal blocks 203 are fixedly set at the bottom of the output end of each electric push rod 202, which can effectively maximize the force-bearing area, thereby driving the upper compression mold 204 to compact the lower part, making the compression molding quality of the composite material more stable. The bottom of the trapezoidal block 203 is fixedly connected to the upper compression mold 204. Both the upper compression mold 204 and the lower compression mold 103 are equipped with heating channels (not shown in the figure), which is the existing hot pressing molding technology structure.

[0033] Among them, such as Figures 2-9As shown, the cooling mechanism 300 includes a second U-shaped plate 301. A motor 302 is fixedly mounted on the top of the second U-shaped plate 301 for driving. The output end of the motor 302 extends into the second U-shaped plate 301 and is fixedly connected to the first gear 303. Second gears 304 are symmetrically arranged on both sides of the first gear 303, and both second gears 304 mesh with the first gear 303. A third gear 305 is fixedly connected to one end of the gear shaft of each second gear 304. The third gear 305 meshes with a rack 306. After the motor 302 starts, it drives the first gear 303 to rotate, which in turn drives the second gears 304 on both sides to mesh and transmit power. Since the second gears 304 and the third gears 305 are coaxial, they synchronously drive the two third gears 304. When gears 305 rotate in the same direction, one of the third gears 305 is not in contact with the teeth of the rack 306, while the other third gear 305 is meshed with the rack 306. This drives the fan 308 at the lower end of the rack 306 to move back and forth, thereby moving the fan 308 to blow air and achieve a uniform cooling effect on the electronic shielding insulation material. The rack 306 is connected to the second U-shaped plate 301 through a support assembly. The lower surface of the rack 306 is symmetrically provided with mounting blocks 307. The mounting blocks 307 are connected to the fan 308 by several bolts, which facilitates subsequent maintenance of the fan 308. The number and style of the fans 308 can be selected according to the actual environment to ensure that the entire surface of the lower pressing mold 103 can achieve a uniform cooling effect.

[0034] Among them, such as Figures 5-7 As shown, the support assembly includes a telescopic rod 309 fixedly installed on the inner wall of the second U-shaped plate 301, which serves as a support. The output end of the telescopic rod 309 is connected to the rack 306. A groove 310 is provided on the upper surface of the rack 306. A support frame 311 is slidably arranged inside the groove 310. The support frame 311 is fixedly installed on the top wall of the second U-shaped plate 301, which increases the stability of the overall structure and enables the rack 306 to smoothly perform reciprocating movement.

[0035] Among them, such as Figures 1-4As shown, a cooling assembly is provided on the outer side of the lower pressing mold 103 to cooperate with the cooling mechanism 300. The cooling assembly includes a delivery pipe 104 that is detachably connected to the lower pressing mold 103. The detachable connection can be a quick-connect coupling, flange connection, etc., for easy maintenance. A sealing gasket is added at the connection to ensure the reliability of the connection. A cooling pipe 105 is provided inside the lower pressing mold 103. The cooling pipe 105 is connected to the delivery pipe 104. The other end of the delivery pipe 104 passes through the bottom plate 101 and is connected to the liquid storage tank 106. The liquid storage tank 106 is used to store the cooling medium. The unit is equipped with a pump, and a condensation device is installed on one side of the liquid storage tank 106 to keep the internal medium at a low temperature. The medium that absorbs superheat will be transferred to the condensation device for cooling, ensuring that the whole process is repeated. The pump can transfer the cooling medium through the delivery pipe 104 to the cooling pipe 105 of the lower pressing mold 103, thereby achieving cooling of the inner space of the lower pressing mold 103. The liquid storage tank 106 is fixedly installed at the bottom of the base plate 101, so that the cooling medium can be smoothly delivered to the inside of the cooling pipe 105, achieving the cooling effect on the lower pressing mold 103 and the internal composite material.

[0036] Among them, such as Figures 5-9 As shown, the two third gears 305 are installed in the same direction, and the tooth surfaces of the third gears 305 face the rack 306. The tooth pitch between the third gears 305 and the rack 306 is matched, so that when one of the third gears 305 and the rack 306 are not in contact, the other third gear 305 and the rack 306 are meshed. This drives the fan 308 at the lower end of the rack 306 to move back and forth, so as to achieve the cooling effect on the composite material at different positions, reduce the cooling time of the composite material, and facilitate subsequent removal.

[0037] Among them, such as Figures 1-4 As shown, a control panel 107 is fixedly installed on one side of the base plate 101. The control panel 107 is electrically connected to the electric push rod 202 and the motor 302. The control panel 107 is also electrically connected to the electrical components of the device, which facilitates the output of commands and control of the operation of other components.

[0038] Example 2

[0039] The difference from Example 1 is that, as in Example 1, Figures 2-4 As shown, a limiting plate 108 is fixedly provided on the side of the card plate 102 near the first U-shaped plate 201, which facilitates the restriction of the position of the lower pressing mold 103, so that the lower pressing mold 103 can correspond to the position of the upper pressing mold 204. Moreover, the limiting plate 108 is only provided on one side, so that the lower pressing mold 103 can move smoothly to the bottom of the cooling mechanism 300 to achieve the cooling effect.

[0040] Among them, such as Figures 2-4As shown, push handles 109 are symmetrically arranged at both ends of the lower pressing mold 103, which facilitates the operator to manually push the lower pressing mold 103 to achieve the sliding effect of the lower pressing mold 103.

[0041] In use, under the basic upper and lower mold structure, the electric push rod 202 at the upper end of the first U-shaped plate 201 is driven to rise and fall, driving the upper pressing mold 204 to press down, so that the upper pressing mold 204 and the lower pressing mold 103 at the bottom cooperate to form a sealed space in the inner mold cavity, thereby pressing the insulating material in the mold cavity into shape. After molding, the operator pulls the lower pressing mold 103 to the bottom of the second U-shaped plate 301. After the fan 308 is started, it drives the surrounding air to move, thereby cooperating with the circulating cooling pipe 105 inside the lower pressing mold 103, and rapidly cooling the product through the liquid storage tank 106, ensuring the entire process is repeated, realizing the cooling operation of the electronic shielding insulating material, which facilitates the subsequent material handling operation.

[0042] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that cannot be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An electronic shielding insulation material composite forming device, comprising a base plate (101) and a clamping plate (102) fixedly arranged on the upper surface of the base plate (101), and a lower pressing die (103) slidingly arranged at the upper end of the clamping plate (102), characterized in that, It also includes a compression molding mechanism (200) and a cooling mechanism (300). The compression molding mechanism (200) is located above the lower compression mold (103) and is used to cooperate with the lower compression mold (103) to achieve composite molding operation. The cooling mechanism (300) is located on one side of the compression molding mechanism (200) and is used to assist the operator in picking up the molding material. The pressing and molding mechanism (200) includes a first U-shaped plate (201), and a plurality of electric push rods (202) are fixedly installed inside the first U-shaped plate (201). A trapezoidal block (203) is fixedly provided at the bottom of the output end of each electric push rod (202), and an upper pressing mold (204) is fixedly connected to the bottom of the trapezoidal block (203).

2. The electronic shielding insulation material composite molding apparatus according to claim 1, wherein The cooling mechanism (300) includes a second U-shaped plate (301), a motor (302) is fixedly installed on the top of the second U-shaped plate (301), the output end of the motor (302) extends into the second U-shaped plate (301) and is fixedly connected to a first gear (303), second gears (304) are symmetrically arranged on both sides of the first gear (303), both second gears (304) are meshed with the first gear (303), a third gear (305) is fixedly connected to one end of the gear shaft of each second gear (304), the third gear (305) is meshed with a rack (306), the rack (306) is connected to the second U-shaped plate (301) through a support assembly, mounting blocks (307) are symmetrically arranged on the lower surface of the rack (306), and the mounting blocks (307) are connected to a fan (308) by several bolts.

3. The composite molding apparatus for an electronic shielding insulation material according to claim 2, wherein The support assembly includes a telescopic rod (309) fixedly installed on the inner wall of the second U-shaped plate (301). The output end of the telescopic rod (309) is connected to a rack (306). A groove (310) is provided on the upper surface of the rack (306). A support frame (311) is slidably arranged inside the groove (310). The support frame (311) is fixedly installed on the top wall of the second U-shaped plate (301).

4. The composite molding apparatus for an electronic shielding insulation material according to claim 3, wherein The outer side of the lower pressing mold (103) is provided with a cooling component that cooperates with the cooling mechanism (300). The cooling component includes a conveying pipe (104) that is detachably connected to the lower pressing mold (103). The interior of the lower pressing mold (103) is provided with a cooling pipe (105). The cooling pipe (105) is connected to the conveying pipe (104). The other end of the conveying pipe (104) passes through the bottom plate (101) and is connected to the liquid storage tank (106). The liquid storage tank (106) is fixedly installed at the bottom of the bottom plate (101).

5. The composite molding apparatus for an electronic shielding insulation material according to claim 3, wherein The two third gears (305) are installed in the same direction, and the tooth surfaces of the third gears (305) are both facing the rack (306).

6. The composite molding apparatus for an electronic shielding insulation material according to claim 3, wherein A control panel (107) is fixedly installed on one side of the base plate (101), and the control panel (107) is electrically connected to the electric push rod (202) and the motor (302).

7. The electronic shielding insulation composite molding apparatus of claim 1, wherein A limiting plate (108) is fixedly installed on the side of the card plate (102) near the first U-shaped plate (201).

8. The electronic shielding insulation material composite molding apparatus according to claim 1, wherein Push handles (109) are symmetrically arranged at both ends of the lower pressing mold (103).

Citation Information

Patent Citations

  • Multi-layer flexible electronic shielding insulating material composite forming device

    CN219114840U