Cotton seed separating device for cotton processing

Abstract

The utility model relates to the technical field of cotton processing, and discloses a cotton seed separating device for cotton processing, which comprises a cotton gin, a cleaning box is arranged on the right side of the cotton gin, and a cleaning mechanism is arranged in the cleaning box. According to the cotton seed separation device for cotton processing, by arranging the cleaning mechanism, when cotton seed separation needs to be carried out, raw materials are put into the cotton gin, the cotton gin separates cotton seeds out, the cotton seeds and impurities fall into the cleaning box through a discharging pipe, a vibrator and a screen are started through a PLC, large-particle impurities such as cotton hulls are filtered out, and the cotton seeds are separated out through the cleaning mechanism; the hole diameter of the screen is large so that cotton seeds can fall off, the falling cotton seeds and small impurities are pumped away through air suction of the pipeline type draught fan and are isolated through the filter screen, and the cotton seeds fall into the collecting box. The cleaning mechanism can be additionally provided with a large-particle impurity screening and dust suction module on the basis of an existing cotton seed separating structure; the cotton seed purity and the production efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of cotton processing technology, specifically to a device for separating cotton seeds during cotton processing. Background Technology

[0002] The main device for separating cotton seeds in cotton processing is the saw gin. The saw gin uses a high-speed rotating disc saw blade to hook and pull cotton fibers through the gaps between the ribs, separating them from the cotton seeds. This machine is aesthetically pleasing, practical, has a simple transmission, low vibration, low noise, and is easy to install, operate, and maintain. With the continuous development of gins, various devices for separating cotton seeds have emerged, such as a device for separating cotton seeds in cotton processing.

[0003] A search revealed a Chinese utility model patent (CN202321797487.1) for separating cotton seeds during cotton processing. The device includes a feeding structure, a seed removal structure, and a collection structure. The seed removal structure is located below the feeding structure, and the collection structure is located below the seed removal structure. The feeding structure includes a discharge port, a feeding conveyor belt, a parallel roller, and cotton-pulling teeth A. The seed removal structure includes a circular saw blade, a dropping slide, a screen, a seed-blocking plate, the circular saw blade, cotton-pulling teeth B, and a blower. The collection structure includes a spray nozzle, a discharge conveyor belt, and a cotton-discharge pipe. This utility model, by setting up the feeding structure, seed removal structure, and collection structure, enables the separation of cotton seeds. Furthermore, it makes cottonseed collection more convenient. By using a screen and seed baffle, all separated cottonseeds can be collected, and the cottonseeds can continue to fall, avoiding the need for manual operation during discharge and improving efficiency. Although the screen and seed baffle can ensure the collection of all separated cottonseeds, the separated cottonseeds are still mixed with small impurities such as broken leaves, cotton husks, and dust, which affect the quality of subsequent processing. Traditional solutions rely on manual secondary screening, which is not only inefficient but also increases labor costs. Therefore, it is proposed to add a large particle impurity screening and dust suction module to the existing cottonseed separation structure to improve cottonseed purity and production efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a cotton seed separation device for cotton processing. It features the advantage of adding a large-particle impurity screening and dust extraction module to the existing cotton seed separation structure, thereby improving cotton seed purity and production efficiency. This solves the problem in Chinese Utility Model Patent No. CN202321797487.1 where separated cotton seeds still contain fine impurities such as broken leaves, cotton husks, and dust, affecting subsequent processing quality. Traditional solutions rely on manual secondary screening, which is not only inefficient but also increases labor costs.

[0005] To achieve the above-mentioned goal of adding a large particle impurity screening and dust suction module to the existing cottonseed separation structure, thereby improving cottonseed purity and production efficiency, this utility model provides the following technical solution: a cottonseed separation device for cotton processing, including a cotton gin, a cleaning box is provided on the right side of the cotton gin, and a cleaning mechanism is provided inside the cleaning box;

[0006] The cleaning mechanism includes a vibrator, a screen, a duct fan, a fixed plate, baffles, a collection box, a key door, and spring shock absorbers. The vibrator is fixedly installed on the top of the cleaning box, the screen is fixedly installed inside the cleaning box, the duct fan is fixedly installed inside the cleaning box, two baffles are fixedly installed inside the cleaning box, a collection box is provided inside the cleaning box, a key door is hinged to the outside of the cleaning box, and four spring shock absorbers are provided at the bottom of the cleaning box.

[0007] Furthermore, a feeding pipe is fixedly installed on the right side of the cotton gin, and an opening adapted to the feeding pipe is provided on the top of the cleaning box. By setting the opening, the separated cotton seeds can fall from the feeding pipe into the cleaning box.

[0008] Furthermore, a discharge pipe is fixedly installed on the right side of the cleaning box, and a waste bin is provided on the right side of the cleaning box. Large particulate impurities can be discharged into the waste bin for collection by setting up the discharge pipe.

[0009] Furthermore, an air outlet duct is fixedly connected to the left side of the duct fan, and a filter screen is fixedly connected to the right side of the duct fan. The cotton seeds can be filtered out by setting the filter screen.

[0010] Furthermore, the top of the collection box is provided with a discharge port, which is located directly below two fixed plates. By setting the two fixed plates, the falling cotton seeds can be collected.

[0011] Furthermore, a PLC controller is fixedly installed at the front and rear of the cotton ginning machine, and the PLC controller is electrically connected to the cotton ginning machine, the vibrator and the duct fan through wires.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] This cotton seed separation device for cotton processing incorporates a cleaning mechanism. When cotton seed separation is required, the raw material is fed into a ginning mill, which separates the cotton seeds. The cotton seeds and impurities fall through a feed pipe into a cleaning box. A vibrator is activated via a PLC controller, and a screen filters out large particles such as cotton bollards. The large aperture of the screen allows the cotton seeds to fall through. The falling cotton seeds and smaller impurities are then drawn away by a duct-type fan and filtered out by a filter. The cotton seeds fall into a collection box. This cleaning mechanism adds a large particle impurity screening and dust extraction module to the existing cotton seed separation structure, improving cotton seed purity and production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0015] Figure 2 This is a front sectional view of the structure of this utility model;

[0016] Figure 3 This is a right-side sectional view of the structure of this utility model;

[0017] Figure 4 This is a structural diagram of the collection box of this utility model.

[0018] In the diagram: 1. Cotton ginning machine; 2. Cleaning box; 3. Cleaning mechanism; 301. Vibrator; 302. Screen; 303. Duct fan; 304. Fixing plate; 305. Baffle; 306. Collection box; 307. Key door; 308. Spring shock absorber; 4. Feed pipe; 5. Discharge pipe; 6. Waste bin; 7. Filter screen; 8. Discharge port; 9. PLC controller. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 In this embodiment, a cotton processing and cotton seed separation device includes a cotton gin 1, a cleaning box 2 is provided on the right side of the cotton gin 1, and a cleaning mechanism 3 is provided inside the cleaning box 2.

[0021] The cleaning mechanism 3 includes a vibrator 301, a screen 302, a duct fan 303, a fixed plate 304, a baffle 305, a collection box 306, a key door 307, and spring shock absorbers 308. The vibrator 301 is fixedly installed on the top of the cleaning box 2. The screen 302 is fixedly installed inside the cleaning box 2. The duct fan 303 is fixedly installed inside the cleaning box 2. Two baffles 305 are fixedly installed inside the cleaning box 2. The collection box 306 is set inside the cleaning box 2. The key door 307 is hinged to the outside of the cleaning box 2. Four spring shock absorbers 308 are set at the bottom of the cleaning box 2.

[0022] In the implementation of the case, a discharge pipe 5 is fixedly installed on the right side of the cleaning box 2, and a waste box 6 is set on the right side of the cleaning box 2. Large particulate impurities can be discharged into the waste box 6 for collection by setting up the discharge pipe 5.

[0023] In the case implementation, the mesh size of screen 302 is six millimeters, which is used to intercept large particles of impurities. The tilt angle of screen 302 is fifteen degrees. The particle size of whole cottonseed is usually greater than four millimeters. The cottonseed and fine impurities fall through the six-millimeter mesh size of screen 302, while the large particles of impurities are discharged.

[0024] In the case implementation, an air outlet duct is fixedly connected to the left side of the duct fan 303, and a filter screen 7 is fixedly connected to the right side of the duct fan 303. By setting the filter screen 7, cotton seeds can be filtered out. The filter screen 7 has a pore size of two millimeters and is used to filter out fine dust and retain qualified cotton seeds.

[0025] In the case implementation, vibrator 301 is an eccentric block vibrating motor. Eccentric block vibrating motors are economical and practical with low maintenance costs. An eccentric block vibrating motor is a device that converts electrical energy into mechanical vibration. It is widely used in industries such as mining, coal, metallurgy, building materials, chemicals, and grain. Its working principle is to generate centrifugal force through the rotation of the eccentric block, thereby achieving material screening.

[0026] When implementing this procedure, please follow these steps:

[0027] 1) When cotton seed separation is required, put the raw material into the ginning machine 1 and the ginning machine 1 will separate the cotton seeds.

[0028] 2) Then the cotton seeds and impurities fall into the cleaning box 2 through the feed pipe 4. The vibrator 301 is started by the PLC controller 9, and the screen 302 filters out large particles of impurities such as cotton husks.

[0029] 3) The larger aperture of the screen 302 allows cotton seeds to fall off, and the falling cotton seeds and smaller impurities are drawn away by the pipe-type fan 303.

[0030] 4) Finally, the cotton seeds are separated by the filter 7 and fall into the collection box 306.

[0031] In summary, this cotton seed separation device for cotton processing, by setting up a cleaning mechanism 3, allows the raw material to be placed inside the ginning mill 1 when cotton seed separation is required. The ginning mill 1 separates the cotton seeds, and the cotton seeds and impurities fall into the cleaning box 2 through the feed pipe 4. The vibrator 301 is started by the PLC controller 9, and the screen 302 filters out large particles of impurities such as cotton husks. The large aperture of the screen 302 allows the cotton seeds to fall. The falling cotton seeds and smaller impurities are drawn away by the pipe-type fan 303 and separated by the filter screen 7. The cotton seeds fall into the collection box 306. This cleaning mechanism 3 can add a large particle impurity screening and dust suction module to the existing cotton seed separation structure, thereby improving the purity of cotton seeds and production efficiency.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for separating cotton seeds in cotton processing comprising a gin (1), characterized in that: A cleaning box (2) is provided on the right side of the cotton gin (1), and a cleaning mechanism (3) is provided inside the cleaning box (2). The cleaning mechanism (3) includes a vibrator (301), a screen (302), a duct fan (303), a fixed plate (304), a baffle (305), a collection box (306), a key door (307), and spring shock absorbers (308). The top of the cleaning box (2) is fixedly equipped with a vibrator (301), the inside of the cleaning box (2) is fixedly equipped with a screen (302), the inside of the cleaning box (2) is fixedly equipped with a duct fan (303), the inside of the cleaning box (2) is fixedly equipped with two baffles (305), the inside of the cleaning box (2) is equipped with a collection box (306), the outside of the cleaning box (2) is hinged with a key door (307), and the bottom of the cleaning box (2) is equipped with four spring shock absorbers (308).

2. A device for separating cotton seeds from cotton in a cotton processing plant according to claim 1, characterized in that: The right side of the cotton gin (1) is fixedly installed with a feeding pipe (4), and the top of the cleaning box (2) is provided with an opening that matches the feeding pipe (4).

3. A device for separating cotton seeds from cotton fibers as recited in claim 1, wherein: A discharge pipe (5) is fixedly installed on the right side of the cleaning box (2), and a waste box (6) is provided on the right side of the cleaning box (2).

4. A device for separating cotton seeds from cotton fibers as recited in claim 1, wherein: An air outlet duct is fixedly connected to the left side of the duct fan (303), and a filter screen (7) is fixedly connected to the right side of the duct fan (303).

5. A device for separating cotton seeds from cotton fibers as recited in claim 1, wherein: The top of the collection box (306) is provided with a discharge port (8), which is located directly below the two fixing plates (304).

6. A device for separating cotton seeds from cotton fibers as recited in claim 1, wherein: The front and rear of the cotton ginning machine (1) are fixedly equipped with PLC controllers (9), and the PLC controllers (9) are electrically connected to the cotton ginning machine (1), the vibrator (301) and the duct fan (303) through wires.

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