Groove type mixing machine capable of preventing wall adhesion

Abstract

The utility model discloses an anti-wall-sticking trough type mixer, which comprises a mixing unit, a stirring unit, a stirring unit and a stirring unit, the mixing unit comprises a trough body, a case I and a case II, the case I and the case II are arranged on two sides of the trough body, a stirring shaft is rotatably arranged in the trough body, a rotary driving component is arranged in the case II, and an output end of the rotary driving component is connected with the stirring shaft; and the anti-wall-sticking unit comprises a transmission assembly arranged at the output end of the rotary driving assembly and a plurality of scrapers arranged in the tank body, the working faces of the scrapers are kept in sliding contact with the bottom curved surface of the inner wall of the tank body, and the transmission assembly is used for driving the scrapers to horizontally move in a reciprocating mode. According to the utility model, materials adhered to the bottom of the inner wall of the tank body can be effectively scraped off in time through the reciprocating horizontal movement of the scraping plates in the anti-wall-adhesion units, so that the phenomenon that the materials are adhered to the wall is avoided, the uniformity of the materials in the mixing process is ensured, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of mixer technology, and in particular to a trough-type mixer that prevents sticking to the wall. Background Technology

[0002] In the production processes of many industries such as chemical, food, and pharmaceutical, the trough mixer is a commonly used mixing device that plays an important role in uniformly mixing various materials. Its working principle involves the rotation of the stirring shaft driving the stirring blades, causing the materials to undergo complex movements within the trough, thereby achieving thorough mixing.

[0003] However, existing trough mixers have a significant problem in practical use: materials tend to adhere to the inner wall of the trough. This adhesion not only leads to uneven mixing and affects product quality but also results in material waste and increased production costs. Furthermore, long-term accumulation of adhered material can breed bacteria, posing a threat to production safety in industries such as food and pharmaceuticals. At the same time, cleaning the adhered material requires considerable manpower and time, reducing production efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current anti-sticking trough mixer, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a trough mixer that prevents material from sticking to the wall, which is suitable for solving the problem of material sticking to the wall in existing trough mixers.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a trough-type mixer with anti-sticking function, comprising:

[0008] A mixing unit includes a tank and two housings, one and two, disposed on opposite sides of the tank. A stirring shaft is rotatably mounted inside the tank, and a rotary drive assembly is disposed inside the housing. The output end of the rotary drive assembly is connected to the stirring shaft. An anti-sticking unit includes a transmission assembly disposed at the output end of the rotary drive assembly and several scrapers disposed inside the tank. The working surface of the scrapers maintains sliding contact with the bottom curved surface of the inner wall of the tank. The transmission assembly is used to drive the scrapers to reciprocate horizontally.

[0009] In a preferred embodiment of the anti-sticking trough mixer of the present invention, the rotary drive assembly includes a motor fixedly installed in the housing, the output end of the motor is fixedly connected to a drive shaft, the stirring shaft extends into the interior of the housing and one end is connected to the drive shaft for transmission.

[0010] In a preferred embodiment of the anti-sticking trough mixer of this utility model, the transmission assembly includes a fixed base fixedly installed on the outer wall of the trough, a synchronous shaft rotatably passing through the fixed base, a bevel gear one fixedly connected to one end of the synchronous shaft, a bevel gear two fixedly connected to the stirring shaft, the bevel gear one and the bevel gear two meshing with each other, a turntable fixedly connected to the other end of the synchronous shaft, and an eccentric shaft fixedly connected to the bottom of the turntable.

[0011] As a preferred embodiment of the anti-sticking trough mixer of the present invention, the trough body is provided with horizontal crossbars inside, and two crossbars are symmetrically arranged. Each scraper is vertically fixed to the crossbar at equal intervals. One end of each of the two crossbars slides through the trough body and is fixedly connected to a push rod. The push rod is rotatably connected to an eccentric shaft.

[0012] In a preferred embodiment of the anti-sticking trough mixer of the present invention, a connecting ring is provided between the two ends of the trough and the first and second casings, and the connecting ring is fixedly connected to the trough.

[0013] In a preferred embodiment of the anti-sticking trough mixer of the present invention, one end of one of the connecting rings rotates through the wall of the first casing and extends into the interior of the first casing, and one end of the other connecting ring is rotatably connected to the second casing, and the stirring shaft passes through the connecting ring.

[0014] As a preferred embodiment of the anti-sticking trough mixer of the present invention, it further includes a tilting assembly disposed inside the casing. The tilting assembly includes a worm gear, which is fixedly installed on one end of the connecting ring located inside the casing. A worm is rotatably installed on the inner wall of the casing, and the worm is meshed with the worm gear.

[0015] In a preferred embodiment of the anti-sticking trough mixer of the present invention, a second motor is fixedly installed inside the first casing, and the second motor is used to drive the worm gear to rotate.

[0016] The beneficial effects of this utility model are: through the reciprocating horizontal movement of the scraper in the anti-sticking unit, the material stuck to the bottom of the inner wall of the tank can be scraped off in a timely and effective manner, avoiding the phenomenon of material sticking to the wall, ensuring the uniformity of the material in the mixing process, and improving product quality.

[0017] Because it reduces material sticking to the walls, it is easier to clean the equipment, reducing cleaning difficulty and time, and reducing labor and maintenance costs;

[0018] While improving the ability to prevent sticking to the wall, it also provides a convenient and quick tilting unloading design for the tank, shortening the unloading time and thus improving overall production efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram of the overall structure of a trough-type mixer for preventing wall adhesion proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the anti-sticking unit structure of a trough-type mixer proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the transmission component structure of a trough-type mixer with anti-sticking feature proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the tilting component structure of a trough-type mixer that prevents sticking to the wall, as proposed in this utility model.

[0024] Figure descriptions: 100, Mixing unit; 101, Tank; 102, Casing 1; 103, Casing 2; 104, Stirring shaft; 105, Rotary drive assembly; 105a, Motor 1; 105b, Drive shaft; 106, Connecting ring; 107, Tilting assembly; 107a, Worm gear; 107b, Worm; 107c, Motor 2;

[0025] 200. Anti-sticking unit; 201. Transmission assembly; 201a. Fixing base; 201b. Synchronous shaft; 201c. Bevel gear one; 201d. Bevel gear two; 201e. Turntable; 201f. Eccentric shaft; 202. Crossbar; 203. Scraper; 204. Push rod. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0030] Example 1

[0031] Reference Figures 1-4 As one embodiment of this utility model, a trough-type mixer with anti-sticking function is provided, which can effectively and promptly scrape off materials adhering to the bottom of the inner wall of the trough. It includes a mixing unit 100 and an anti-sticking unit 200.

[0032] The mixing unit 100 includes a tank 101 and two housings, 102 and 103, located on either side of the tank 101. A stirring shaft 104 is rotatably mounted inside the tank 101. A rotary drive assembly 105 is housed inside the housing 103, with its output end connected to the stirring shaft 104. The tank 101 serves as the basic space for material mixing. The housings 102 and 103 not only provide protection but also offer installation positions for key components. The rotary drive assembly 105 inside the housing 103 is the power source for the rotation of the stirring shaft 104. A fixedly mounted motor 105a serves as the core power unit, with its output drive shaft 105b connected to the stirring shaft 104 extending into the housing 103. After the motor 105a starts, it precisely transmits power to the stirring shaft 104 via the drive shaft 105b, causing the stirring shaft 104 to rotate stably within the tank 101, thus performing initial mixing of the materials.

[0033] The anti-sticking unit 200 includes a transmission component 201 disposed at the output end of the rotary drive component 105 and a plurality of scrapers 203 disposed inside the tank 101. The working surface of the scrapers 203 maintains sliding contact with the bottom curved surface of the inner wall of the tank 101. The transmission component 201 is used to drive the scrapers 203 to reciprocate horizontally. The transmission component 201 disposed at the output end of the rotary drive component 105 works in cooperation with the plurality of scrapers 203 inside the tank 101. The working surface of the scrapers 203 is in close contact with the bottom curved surface of the inner wall of the tank 101. Driven by the transmission component 201, the scrapers 203 can achieve reciprocating horizontal displacement, promptly scraping off the material adhering to the bottom of the inner wall of the tank 101, ensuring the uniformity of material mixing.

[0034] The rotary drive assembly 105 includes a motor 105a fixedly installed in the housing 103. The output end of the motor 105a is fixedly connected to a drive shaft 105b. The stirring shaft 104 extends into the interior of the housing 103 and is connected at one end to the drive shaft 105b.

[0035] In use, the materials to be mixed are first poured into the tank 101, and then the motor 105a in the casing 103 is started. After the motor 105a starts running, the drive shaft 105b drives the stirring shaft 104 to start rotating, stirring the materials in the tank 101. At the same time, the transmission component 201 uses the power output from the rotation drive component 105 to drive the scraper 203 to make reciprocating horizontal movements in the tank 101. Under the dual action of continuous stirring by the stirring shaft 104 and continuous scraping of the wall by the scraper 203, the materials are fully mixed in the tank 101.

[0036] This embodiment effectively avoids the adhesion and accumulation of materials on the bottom of the inner wall of the tank 101 by cooperating with the stirring shaft 104 and the scraper 203, which significantly improves the uniformity of material mixing, simplifies the mixing process, reduces the cleaning work caused by material sticking to the wall, improves mixing efficiency, and reduces maintenance costs.

[0037] Example 2

[0038] Reference Figures 1-4 This is the second embodiment of the present invention. Unlike the previous embodiment, the transmission assembly 201 includes a fixed seat 201a fixedly installed on the outer wall of the tank 101. A synchronous shaft 201b rotatably passes through the fixed seat 201a. One end of the synchronous shaft 201b is fixedly connected to a bevel gear 201c. A second bevel gear 201d is fixedly connected to the stirring shaft 104. The first bevel gear 201c and the second bevel gear 201d are meshed together. The other end of the synchronous shaft 201b is fixedly connected to a turntable 201e. An eccentric shaft 201f is fixedly connected to the bottom of the turntable 201e.

[0039] The interior of the tank 101 is horizontally equipped with crossbars 202, two of which are symmetrically arranged. Each scraper 203 is vertically fixed to the crossbar 202 at equal intervals. One end of each crossbar 202 slides through the tank 101 and is fixedly connected to a push rod 204. The push rod 204 is rotatably connected to the eccentric shaft 201f. Regarding the transmission assembly 201, a fixed base 201a, fixedly installed on the outer wall of the tank 101, provides a stable rotation fulcrum for the synchronous shaft 201b. A bevel gear 201c at one end of the synchronous shaft 201b meshes with a bevel gear 201d on the stirring shaft 104, forming a highly efficient transmission structure. When the stirring shaft 104 rotates, power is transmitted to the synchronous shaft 201b through the meshing transmission of bevel gear 201c and bevel gear 201d. The turntable 201e at the other end of the synchronous shaft 201b rotates accordingly. During the rotation, the eccentric shaft 201f at the bottom of the turntable 201e provides the driving force for the reciprocating motion of the push rod 204. The two symmetrical crossbars 202 inside the tank 101 serve as mounting carriers for the scrapers 203, fixing multiple scrapers 203 vertically at equal intervals, so that the scrapers 203 can evenly cover the bottom area of ​​the inner wall of the tank 101. The push rod 204 at one end of the crossbar 202 is rotatably connected to the eccentric shaft 201f, thereby converting the circular motion of the eccentric shaft 201f into the reciprocating horizontal motion of the crossbar 202 and the scrapers 203.

[0040] Connecting rings 106 are provided between the two ends of the tank 101 and the first chassis 102 and the second chassis 103, and the connecting rings 106 are fixedly connected to the tank 101.

[0041] One end of a connecting ring 106 rotatably penetrates the wall of housing 102 and extends into the interior of housing 102. One end of the other connecting ring 106 is rotatably connected to housing 103, and the stirring shaft 104 passes through the connecting ring 106. The connecting rings 106 at both ends not only ensure a stable connection between the tank 101 and housings 102 and 103, but also guarantee the rotational flexibility of the tank 101. The fact that one end of a connecting ring 106 rotatably penetrates housing 102 and extends into the interior, while the other connecting ring 106 is rotatably connected to housing 103, and the stirring shaft 104 passes through the connecting ring 106 ensures that the stirring shaft 104 is not disturbed during rotation.

[0042] It also includes a flipping assembly 107 disposed inside the chassis 102. The flipping assembly 107 includes a worm gear 107a, which is fixedly installed on one end of the connecting ring 106 located inside the chassis 102. A worm 107b is rotatably installed on the inner wall of the chassis 102, and the worm 107b is meshed with the worm gear 107a.

[0043] A second motor 107c is fixedly installed inside the casing 102. The second motor 107c is used to drive the worm gear 107b to rotate. When unloading is required, the second motor 107c starts, and through the transmission between the worm gear 107b and the worm wheel 107a, it drives the connecting ring 106 to rotate, thereby realizing the flipping of the tank 101.

[0044] The material is placed into the tank 101. Motor 105a in the second housing 103 is started. Motor 105a drives the stirring shaft 104 to rotate. The stirring shaft 104, through bevel gear transmission, causes the synchronous shaft 201b to rotate. The synchronous shaft 201b drives the turntable 201e and the eccentric shaft 201f to rotate. The eccentric shaft 201f pushes the push rod 204, causing the crossbar 202 and scraper 203 to reciprocate horizontally within the tank 101, mixing the material while preventing it from sticking to the walls. After mixing is complete, motor 107c in the first housing 102 is started. Motor 107c drives the worm gear 107b to rotate. The worm gear 107b drives the worm wheel 107a to rotate, thereby rotating the connecting ring 106 and causing the tank 101 to flip, smoothly discharging the mixed material.

[0045] This embodiment optimizes the transmission component 201, making the movement of the scraper 203 more stable and efficient, and further enhancing the anti-sticking effect. The connection ring 106 and the flipping component 107 not only ensure the stability of the equipment operation, but also realize convenient unloading, greatly improving production efficiency, reducing unloading time and manpower input, while ensuring more thorough and uniform mixing of materials, and improving product quality.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A trough-type mixer with anti-sticking properties, characterized in that, include: A mixing unit (100) includes a tank (101) and a first casing (102) and a second casing (103) disposed on both sides of the tank (101). A stirring shaft (104) is rotatably disposed inside the tank (101), and a rotary drive assembly (105) is disposed inside the second casing (103). The output end of the rotary drive assembly (105) is connected to the stirring shaft (104). The anti-sticking unit (200) includes a transmission component (201) disposed at the output end of the rotary drive component (105) and a plurality of scrapers (203) disposed inside the tank (101). The working surface of the scraper (203) maintains sliding contact with the bottom curved surface of the inner wall of the tank (101). The transmission component (201) is used to drive the scraper (203) to reciprocate horizontally.

2. The anti-sticking trough mixer according to claim 1, characterized in that: The rotary drive assembly (105) includes a motor (105a) fixedly installed in the housing (103), the output end of the motor (105a) is fixedly connected to a drive shaft (105b), and the stirring shaft (104) extends into the interior of the housing (103), with one end being connected to the drive shaft (105b) in a transmission connection.

3. A trough-type mixer with anti-sticking wall according to claim 2, characterized in that: The transmission assembly (201) includes a fixed seat (201a) fixedly installed on the outer wall of the tank (101), a synchronous shaft (201b) rotatably passing through the fixed seat (201a), a bevel gear (201c) fixedly connected to one end of the synchronous shaft (201b), a bevel gear (201d) fixedly connected to the stirring shaft (104), the bevel gear (201c) and the bevel gear (201d) meshing with each other, a turntable (201e) fixedly connected to the other end of the synchronous shaft (201b), and an eccentric shaft (201f) fixedly connected to the bottom of the turntable (201e).

4. A trough-type mixer with anti-sticking wall as described in claim 3, characterized in that: The inside of the trough (101) is horizontally provided with crossbars (202). There are two crossbars (202) symmetrically arranged. Each scraper (203) is vertically fixed at equal intervals on the crossbar (202). One end of each of the two crossbars (202) slides through the trough (101) and is fixedly connected to a push rod (204). The push rod (204) is rotatably connected to the eccentric shaft (201f).

5. A trough-type mixer with anti-sticking wall as described in claim 1, characterized in that: Connecting rings (106) are provided between the two ends of the tank (101) and the first chassis (102) and the second chassis (103), and the connecting rings (106) are fixedly connected to the tank (101).

6. A trough-type mixer with anti-sticking wall as described in claim 5, characterized in that: One end of one of the connecting rings (106) rotates through the wall of the first casing (102) and extends into the interior of the first casing (102), and one end of the other connecting ring (106) is rotatably connected to the second casing (103), and the stirring shaft (104) passes through the connecting ring (106).

7. A trough-type mixer with anti-sticking wall according to claim 6, characterized in that: It also includes a flipping assembly (107) disposed inside the chassis (102). The flipping assembly (107) includes a worm gear (107a), which is fixedly installed on one end of the connecting ring (106) located inside the chassis (102). A worm (107b) is rotatably installed on the inner wall of the chassis (102), and the worm (107b) is meshed with the worm gear (107a).

8. A trough-type mixer with anti-sticking wall according to claim 7, characterized in that: The second motor (107c) is fixedly installed inside the first casing (102), and the second motor (107c) is used to drive the worm (107b) to rotate.

Images