Tension sensor durability test device for rapid cycle test

By designing a rapid cyclic testing device with rotating and tensile modules, the problem of being unable to simulate actual working conditions in the durability testing of tensile sensors was solved, realizing efficient durability life testing and unmanned inspection, and improving testing efficiency and convenience.

CN224176002UActive Publication Date: 2026-04-28敏之捷传感科技(常州)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
敏之捷传感科技(常州)有限公司
Filing Date
2025-05-20
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing tensile sensors cannot simulate their actual working conditions during durability testing, especially the combined loads of rotation and tension.

Method used

A rapid cyclic testing device including a rotation module and a tension module was designed. The device uses a stepper motor and a servo electric cylinder to realize the rotation and tension of the product under test, and combines displacement sensors and pressure sensors to detect data, simulating the actual working conditions of a tension sensor.

Benefits of technology

It enables durability and lifespan testing of tensile sensors, improves testing efficiency, and achieves unmanned testing. At the same time, the disassembly and replacement of tooling are faster and more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tension sensor durability testing device for rapid cycle testing. The tension sensor durability testing device comprises a rack; the frame is arranged on the rack; the rotating module is arranged on one side outside the frame; the stretching module is arranged on one side outside the frame and is opposite to the rotating module; the testing tool is used for placing a tested product, is arranged in the frame, and comprises a rotating rod and a stretching rod, one end of the rotating rod is connected with a rotating shaft of the rotating module, the other end of the rotating rod is connected with a thrust bearing at a tension end of the tested product, one end of the stretching rod is connected with a stretching shaft of the stretching module through a pressure sensor, and the other end of the stretching rod is connected with a tension end of the tested product. The main body part of the tested product is arranged at the other end of the stretching rod; the device realizes that the tension sensor simulates the actual working condition, and solves the problem of testing the endurance life of the tension sensor; meanwhile, unmanned detection is realized; the test efficiency is improved; in addition, the test tool can be quickly detached and connected, and quick replacement of the tool is realized.
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Description

Technical Field

[0001] This utility model relates to testing devices, and in particular to a tensile sensor durability testing device for rapid cyclic testing. Background Technology

[0002] Most tensile sensors on the market currently perform tensile testing on a simple tensile endurance cycle test, and their application is limited to uniaxial force. In actual working conditions, tensile sensors must withstand not only tensile force but also high-speed rotational force.

[0003] In summary, how to simulate the actual working conditions of a tension sensor and perform durability testing on it has become an urgent problem for researchers in this field. Utility Model Content

[0004] The technical problem to be solved by this utility model is: how to simulate the actual working conditions of a tension sensor and perform durability testing on the tension sensor;

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] This utility model relates to a durability testing device for a tensile sensor undergoing rapid cyclic testing, comprising: a frame; a frame mounted on the frame; a rotating module disposed on one side of the frame; a tensile module disposed on one side of the frame and opposite to the rotating module; and a testing fixture for placing the product under test, disposed within the frame, comprising a rotating rod and a tensile rod, one end of the rotating rod being connected to the rotating shaft of the rotating module, the other end of the rotating rod being connected to the tensile end thrust bearing of the product under test, one end of the tensile rod being connected to the tensile shaft of the tensile module via a pressure sensor, and the main body of the product under test being disposed at the other end of the tensile rod.

[0007] Furthermore, the rotation module includes: a stepper motor; a reduction gear set, the input end of which is connected to the output end of the stepper motor, and the output end of which is connected to the rotation shaft.

[0008] Furthermore, the stretching module is a servo electric cylinder.

[0009] Furthermore, a slider is provided between the tension rod and the pressure sensor; a slide rail is fixedly provided inside the frame, and the slider is slidably provided on the slide rail; a displacement sensor is fixed inside the frame, and a fixing block is provided extending outward from the side of the slider, and the fixing block is fixedly connected to the detection end of the displacement sensor.

[0010] Furthermore, the pressure sensor is connected to the tension shaft of the tension module via a floating joint.

[0011] The beneficial effects of this utility model are as follows: This utility model is a tensile sensor durability testing device for rapid cyclic testing. This device realizes the simulation of actual working conditions of the tensile sensor, solving the problem of tensile sensor durability life testing; at the same time, it realizes unmanned testing; improves testing efficiency; in addition, the test fixture can be disassembled and connected, realizing rapid fixture replacement. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0015] Figure 3 yes Figure 1 Enlarged view of point A in the middle. Detailed Implementation

[0016] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0017] See Figure 1 , Figure 2 This embodiment is a tensile sensor durability testing device for rapid cyclic testing. Figure 1 The middle frame 1 is horizontally set on the frame 2. The right side of the frame 1 is the stretching module 3, which is preferably a servo electric cylinder. The left side of the frame 1 is the rotating module 4, which is preferably a stepper motor 41. The output end of the stepper motor 41 transmits the rotational power to the rotating shaft 43 through the meshing of two gears 42.

[0018] Figure 1 The middle frame 1 is equipped with a test fixture 5. The left end of the rotating shaft 43 is hinged to the right end of the rotating rod 51. The right end of the rotating rod 51 is connected to the thrust bearing 52 at the tension end of the product under test 01. Figure 3 In the middle, the main body of the product under test 01 is connected to the right end of the tension rod 53. In this way, when the rotating module 4 is started, the rotating rod 51 rotates accordingly. Due to the presence of the thrust bearing 52, the tension rod 53 does not rotate with the rotating rod 51.

[0019] Figure 1 The right end of the tension rod 53 is connected to the main body of the product under test 01; the left end of the tension rod 53 is detachably hinged to the slide block 6. Figure 2The middle slide block 6 is slidably mounted on the frame 1 via the slide rail 61. The cooperation between the slide block 6 and the slide rail 61 can further limit the transmission of the rotational force of the rotating rod 51 to the tension rod 53. A fixing block 62 is provided extending outward from the right end of the slide block 6. The displacement sensor 7 is fixed inside the frame 1. The detection end of the displacement sensor 7 is connected to the fixing block 62. This addition of the displacement sensor 7 allows for the detection of the actual tension displacement and comparison with the servo cylinder data, avoiding mismatch between the actual data and the servo cylinder data that could lead to incorrect test data.

[0020] Figure 1 In the middle, the right end of the tension rod 53 is connected to the pressure sensor 8 by a hinged and detachable manner. The pressure sensor 8 is connected to the tension shaft of the servo electric cylinder 3 through a floating joint 9. The pressure sensor 8 adopts the sensor with the public number CN118641073B.

[0021] When testing the product under test is required, the product under test is installed between the tension rod 53 and the rotation rod 51. The rotation of the detection end of the product under test is achieved by the movement of the stepper motor 41, and the tension of the detection end of the product under test is achieved by the movement of the servo electric cylinder. In this way, the product under test can be rotated and stretched during the testing process.

[0022] During the stretching process, gear 42 will inevitably be subjected to the pulling force of servo electric cylinder 3. By setting a thrust bearing between gear 42 and frame 1, the situation where gear 42 cannot rotate due to the pulling force is avoided.

[0023] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A durability testing device for a tensile sensor using rapid cyclic testing, characterized in that, include: frame; A frame, which is mounted on the rack; A rotating module is located on one side outside the frame; A stretching module is disposed on one side outside the frame and is positioned opposite to the rotating module; The test fixture for placing the product under test is set within the frame and includes a rotating rod and a tension rod. One end of the rotating rod is connected to the rotating shaft of the rotating module, and the other end of the rotating rod is connected to the thrust bearing at the tension end of the product under test. One end of the tension rod is connected to the tension shaft of the tension module through a pressure sensor, and the main body of the product under test is set at the other end of the tension rod.

2. The tensile sensor durability testing device for rapid cyclic testing according to claim 1, characterized in that, The rotating module includes: Stepper motor; The reduction gear set has its input end connected to the output end of the stepper motor, and its output end connected to the rotating shaft.

3. The tensile sensor durability testing device for rapid cyclic testing according to claim 1, characterized in that, The stretching module is a servo electric cylinder.

4. The tensile sensor durability testing device for rapid cyclic testing according to claim 1, characterized in that, A slider is provided between the tension rod and the pressure sensor; a slide rail is fixedly provided inside the frame, and the slider is slidably provided on the slide rail; a displacement sensor is fixed inside the frame, and a fixing block is provided extending outward from the side of the slider, and the fixing block is fixedly connected to the detection end of the displacement sensor.

5. The tensile sensor durability testing device for rapid cyclic testing according to claim 1, characterized in that, The pressure sensor is connected to the tension shaft of the tension module via a floating joint.

Citation Information

Patent Citations

  • Automobile EPB tension sensor and processing method

    CN118641073B