Tensile wire cable

By introducing a cross-braided structure of PVC waterproof membrane, polyester fiber tensile strips and aramid spirals into the cable, combined with silicone rubber protective sleeve and non-woven fabric filling, the problem of insufficient tensile strength of the cable is solved, achieving higher tensile strength and structural stability, and preventing conductor breakage and insulation wear.

CN224177141UActive Publication Date: 2026-04-28HENAN QIFENG SPECIAL CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN QIFENG SPECIAL CABLE CO LTD
Filing Date
2025-04-23
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing tensile cables are prone to conductor breakage and insulation damage during long-term tensile or high-intensity use, leading to safety accidents due to insufficient tensile strength.

Method used

The cable employs a polyvinyl chloride waterproof membrane, polyester fiber tensile strips, aramid spiral wire, and cross-braided mesh structure, combined with a silicone rubber protective sheath and non-woven fabric filling, to enhance the cable's tensile strength and structural stability.

Benefits of technology

It improves the tensile strength of the cable, prevents conductor breakage and insulation wear, extends service life, and ensures the safety and stability of the cable in complex environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tensile wire cable, which comprises a protection structure, a tensile structure installed inside the protection structure, a conductor structure installed inside the tensile structure, a waterproof film installed inside the protection structure, the waterproof film made of polyvinyl chloride, and a tensile strip made of polyester fiber. The polyester fibers have excellent tensile performance, the tensile strips can effectively bear and disperse tensile force and prevent the structure from being deformed or damaged due to stress, the spiral lines are wound on the surfaces of the tensile strips, friction and abrasion of the tensile strips can be reduced, the service life of the tensile strips is prolonged, the spiral lines are made of the aramid fibers, the surfaces of the aramid fibers are smooth, the friction coefficient is low, and the service life of the tensile strips is prolonged. A tensile strip is installed in the waterproof film, a spiral line is arranged on the outer side wall of the tensile strip, a limiting block is installed at one end of the spiral line, anti-skid lines are arranged at the top end of the limiting block, and a limiting groove is formed in the surface of the spiral line.
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Description

Technical Field

[0001] This utility model relates to the field of electrical machinery technology, and in particular to a tensile-resistant wire and cable. Background Technology

[0002] With the rapid development of modern industry, energy, transportation, and other fields, the application scenarios of wires and cables are constantly expanding, such as long-distance power transmission for large machinery and equipment. These scenarios place higher demands on the tensile strength of cables. Traditional cables are prone to conductor breakage and insulation damage under long-term tensile or high-intensity use, leading to safety accidents such as short circuits, leakage, and even fires. The application of new high-strength materials has provided a foundation for the research and development of tensile cables. Aramid braided layers are widely used in tensile cables due to their excellent tensile strength and heat resistance.

[0003] Therefore, Chinese patent application number CN217640723 U was filed. This utility model relates to the field of wire and cable technology and discloses a composite tensile-resistant wire and cable, including a cable body. The cable body includes an outer sheath, an elastic sleeve, an armor layer, and an insulating copper core frame. The outer sheath is made of polyvinyl chloride material and has a protective agent coated on its outer surface. Fine mesh wires are embedded inside the outer sheath and are evenly fixed in the interlayer of the outer sheath. An elastic sleeve is provided inside the outer sheath, and the surface of the elastic sleeve has several sets of folds. In this utility model, an elastic sleeve is added inside the outer sheath. The elastic sleeve is made of rubber material. Rubber has good softness and elasticity. With the fold design, its elasticity is further increased, which increases the tensile strength of the cable. An insulating copper core frame is added in the center of the cable to separate the multiple strands of wire that are twisted together, so as to avoid mutual interference between the wires and reduce heat dissipation.

[0004] The aforementioned composite tensile-resistant wire and cable has a simple structure and is easy to operate. However, the tensile strength of this device is slightly weak, which may cause the conductor to break when the cable is repeatedly bent, dragged or subjected to external force, resulting in circuit interruption. The insulation layer may be torn or worn, causing leakage, short circuit or even fire. High-strength materials are needed to enhance the tensile strength. Utility Model Content

[0005] The purpose of this invention is to provide a tensile-resistant wire and cable to solve the problem that existing wires and cables are difficult to withstand tension.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a tensile-resistant wire and cable, including a protective structure;

[0007] The protective structure has a tensile structure installed inside, and the tensile structure has a conductor structure installed inside.

[0008] The tensile structure includes a waterproof membrane installed inside the protective structure. The waterproof membrane is made of polyvinyl chloride. The tensile strip is made of polyester fiber. The spiral is made of aramid thread.

[0009] The waterproof membrane is equipped with a tensile strip inside, and a spiral line is provided on the outer wall of the tensile strip. A limit block is installed at one end of the spiral line, and an anti-slip texture is provided at the top of the limit block. A limit groove is formed on the surface of the spiral line.

[0010] Furthermore, a limiting groove is formed on the surface of one end of the tensile strip, and the limiting block and the limiting groove form an engaging structure, which can better position and prevent movement.

[0011] Furthermore, the protective structure includes a first woven mesh on the outside of the tensile structure, and a second woven mesh on the outside of the tensile structure. The material of the first protective sleeve is polyurethane, which has excellent wear resistance.

[0012] Furthermore, the first and second woven meshes intersect each other, forming a mesh structure that enhances internal protection.

[0013] Furthermore, the conductor structure includes a second protective sleeve installed inside the tensile structure, and the second protective sleeve is filled with non-woven fabric, which has good flexibility.

[0014] Furthermore, the nonwoven fabric has a multi-core conductor installed inside, and the surface of the multi-core conductor is provided with an insulating layer to facilitate blocking external interference.

[0015] Furthermore, the waterproof membrane is provided with multiple sets of tensile strips arranged at equal intervals to prevent local breakage.

[0016] The present invention provides a tensile-resistant wire and cable, the advantages of which are: by setting the tensile-resistant wire and cable, the wire and cable can be subjected to a tensile effect, making the effect better, and by setting the tensile-resistant structure, it is easier to achieve a better tensile effect when the wire and cable are subjected to tension.

[0017] By incorporating a tensile structure, the waterproof membrane, made of polyvinyl chloride (PVC), provides protection against the tensile stress on the wires and cables. This material boasts high tensile strength and good flexibility. Because polyester fiber exhibits excellent tensile properties, the tensile strips effectively withstand and disperse tensile force, preventing structural deformation or damage. Therefore, multiple sets of tensile strips are incorporated within the waterproof membrane. By winding spirals around the surface of these strips, friction and wear are reduced, extending their service life. Limiting blocks prevent excessive displacement of the tensile strips under tensile force, ensuring the overall stability and safety of the structure.

[0018] By incorporating a conductor structure, the second protective sleeve, made of silicone rubber, provides protection for the inside of the cable during tensile testing. Non-woven fabric serves as the filling material, cushioning the impact of external mechanical forces on the multi-core conductor and preventing damage during bending, twisting, or pulling, thus extending the cable's service life. Attached Figure Description

[0019] Figure 1 This is a frontal three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a three-dimensional structural diagram of the tensile structure of this utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the conductor structure of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the explosive cross-section of the tensile structure of this utility model;

[0023] Figure 5 This is a top view partial cross-sectional three-dimensional structural schematic diagram of the tensile structure of this utility model.

[0024] The following are the annotations in the figure: 1. Protective structure; 101. First woven mesh; 102. Second woven mesh; 103. First protective sleeve; 2. Tensile structure; 201. Waterproof membrane; 202. Tensile strip; 203. Spiral; 204. Limiting block; 205. Anti-slip texture; 206. Limiting groove; 3. Conductor structure; 301. Second protective sleeve; 302. Non-woven fabric; 303. Insulating layer; 304. Multi-core conductor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 - Figure 2 As shown, the present invention provides a tensile-resistant wire and cable, including a protective structure 1.

[0027] The protective structure 1 has a tensile structure 2 installed inside, and the protective structure 1 includes a first woven mesh 101 on the outside of the tensile structure 2. The first woven mesh 101 and the second woven mesh 102 intersect each other and are in a mesh shape.

[0028] The protective structure 1 includes a second woven mesh 102 on the outside of the tensile structure 2, and the material of the first protective sleeve 103 is polyurethane.

[0029] Please see Figure 1 - Figure 2 As shown, the materials of the first woven mesh 101 and the second woven mesh 102 are stainless steel wire, which has good corrosion resistance. The first woven mesh 101 and the second woven mesh 102 are intersected to form a mesh, which can protect the internal materials from damage. The material of the first protective sleeve 103 is polyurethane, which has excellent wear resistance.

[0030] The tensile structure 2 has a conductor structure 3 installed inside it. The conductor structure 3 includes a second protective sleeve 301 installed inside the tensile structure 2. The second protective sleeve 301 has a non-woven fabric 302 installed inside it.

[0031] The nonwoven fabric 302 has a multi-core conductor 304 installed inside, and the surface of the multi-core conductor 304 is provided with an insulating layer 303.

[0032] Please see Figure 1 - Figure 3 As shown, the material of the second protective sleeve 301 is silicone rubber, which can protect the interior of the second protective sleeve 301. The non-woven fabric 302 is a filler material, which fills the gaps in the multi-core conductor 304 to prevent the multi-core conductor 304 from becoming loose, ensure that the cable cross-section is a standard circle, and reduce the mutual friction between conductors when bending or vibrating. The outer wall of the multi-core conductor 304 is wrapped with an insulation layer 303. The material of the insulation layer 303 is polyethylene, which has excellent insulation properties and prevents short circuits caused by contact between different conductors.

[0033] The tensile structure 2 includes a waterproof membrane 201 installed inside the protective structure 1. The waterproof membrane 201 is made of polyvinyl chloride. Multiple sets of tensile strips 202 are arranged inside the waterproof membrane 201, and the tensile strips 202 are arranged at equal intervals.

[0034] The tensile strip 202 is made of polyester fiber. A limiting groove 206 is formed on the surface of one end of the tensile strip 202. The limiting block 204 and the limiting groove 206 form an engaging structure. The spiral 203 is made of aramid thread.

[0035] The waterproof membrane 201 has an anti-tensile strip 202 installed inside. The outer wall of the anti-tensile strip 202 is provided with a spiral line 203. One end of the spiral line 203 is provided with a limiting block 204. The top of the limiting block 204 is provided with anti-slip texture 205. The surface of the spiral line 203 is provided with a limiting groove 206.

[0036] Please see Figure 1 - Figure 2 and Figures 4-5 As shown, the waterproof membrane 201 is made of polyvinyl chloride, which has high tensile strength and good flexibility, thus protecting the tensile structure 2. The tensile strip 202 is made of polyester fiber, which has excellent tensile properties. The tensile strip 202 can effectively withstand and disperse tensile force, preventing the structure from deforming or being damaged under stress. Therefore, multiple sets of tensile strips 202 are provided inside the waterproof membrane 201. A spiral 203, made of aramid fiber, is wound around the surface of the tensile strip 202, reducing friction and wear and extending its service life. A limiting groove 206 is formed on one end of the spiral 203, containing a limiting block 204. This prevents the tensile strip 202 from excessive displacement under tensile force, ensuring the overall stability and safety of the structure. The top of the limiting block 204 has anti-slip texture 205, which prevents sliding and enhances the limiting effect.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A tensile-resistant wire and cable, comprising a protective structure (1); Its features are: The protective structure (1) has a tensile structure (2) installed inside, and the tensile structure (2) has a conductor structure (3) installed inside. The tensile structure (2) includes a waterproof membrane (201) installed inside the protective structure (1), and the material of the waterproof membrane (201) is polyvinyl chloride; The waterproof membrane (201) has an anti-tensile strip (202) installed inside. The outer wall of the anti-tensile strip (202) is provided with a spiral line (203). One end of the spiral line (203) is provided with a limiting block (204). The top of the limiting block (204) is provided with anti-slip texture (205). The surface of the spiral line (203) is provided with a limiting groove (206). The material of the anti-tensile strip (202) is polyester fiber, and the material of the spiral line (203) is aramid thread.

2. The tensile-resistant wire and cable according to claim 1, characterized in that: A limiting groove (206) is formed on the surface of one end of the tensile strip (202), and the limiting block (204) and the limiting groove (206) form an engaging structure.

3. The tensile-resistant wire and cable according to claim 1, characterized in that: The protective structure (1) includes a first woven mesh (101) on the outside of the tensile structure (2), and a second woven mesh (102) on the outside of the tensile structure (2). The material of the first protective sleeve (103) is polyurethane.

4. The tensile-resistant wire and cable according to claim 3, characterized in that: The first woven mesh (101) and the second woven mesh (102) intersect each other, and the first woven mesh (101) and the second woven mesh (102) are in a mesh shape.

5. A tensile-resistant wire and cable according to claim 1, characterized in that: The conductor structure (3) includes a second protective sleeve (301) installed inside the tensile structure (2), and a non-woven fabric (302) is installed inside the second protective sleeve (301).

6. A tensile-resistant wire and cable according to claim 5, characterized in that: The nonwoven fabric (302) has a multi-core conductor (304) installed inside, and the surface of the multi-core conductor (304) is provided with an insulating layer (303).

7. A tensile-resistant wire and cable according to claim 1, characterized in that: The waterproof membrane (201) is provided with multiple sets of tensile strips (202) inside, and the tensile strips (202) are arranged at equal intervals.

Citation Information

Patent Citations

  • Composite tensile wire cable

    CN217640723U