Waste gas treatment device for glass ball smelting furnace

By incorporating a buffer tank, gas sensor, and alarm into the glass ball furnace exhaust gas treatment device, timely replacement of the purification liquid, and preliminary purification and re-treatment using adsorption plates and annular spray pipes, the problem of reduced effective components in the purification liquid is solved, ensuring the exhaust gas treatment effect and reducing purification liquid consumption.

CN224207729UActive Publication Date: 2026-05-08SIQIAOYUAN FIBERGLASS NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SIQIAOYUAN FIBERGLASS NEW MATERIAL CO LTD
Filing Date
2025-07-28
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In existing technologies, the effective components of the purification liquid gradually decrease during the reaction process, leading to a decline in the removal efficiency of the purification liquid for harmful substances, which affects the waste gas treatment effect. Furthermore, failure to replace the purification liquid in a timely manner will also affect the treatment effect.

Method used

The system adopts a design that connects the buffer tank and the purification chamber, and is equipped with a gas sensor and an alarm. The gas sensor detects the gas composition in the purification chamber, and the alarm reminds the user to replace the purification liquid. The system also uses an axial flow fan and a diversion pipe to guide the unqualified gas into an auxiliary chamber for further treatment. The system then combines an adsorption plate and a ring spray pipe for preliminary purification and further treatment.

Benefits of technology

It enables timely replacement of the purification solution, ensuring the effectiveness of waste gas treatment, reducing the consumption of the purification solution, and minimizing the environmental impact of waste gas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste gas treatment device for a glass ball smelting furnace, which relates to the technical field of waste gas treatment and comprises a furnace body, and a waste gas pipe is fixedly communicated with one side of the furnace body. Whether purification liquid in the purification box needs to be replaced or not is judged according to the detection result, when replacement is needed, waste gas enters a drainage pipe through a connecting pipe and an axial flow fan, direct exhaust of the waste gas is avoided, an alarm gives an alarm, workers are conveniently reminded to replace the purification liquid in the purification box in time, and the follow-up waste gas treatment effect of the device is guaranteed; the adsorption plate can reduce the content of harmful substances in waste gas and reduce the consumption of purification liquid in the purification box, liquid in the liquid box is fed into the annular spraying pipe through the water pump, the annular spraying pipe sprays the waste gas, the unqualified waste gas can be treated again, and the influence of the waste gas on the environment is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, and in particular to a waste gas treatment device for a glass ball melting furnace. Background Technology

[0002] A glass ball furnace is a device used to heat and melt glass raw materials to make glass balls. It is mainly used to produce products such as glass fiber. Waste gas is generated during the use of the furnace.

[0003] For example, Chinese patent CN210229591U discloses a glass production waste gas collection and treatment device, including a waste gas treatment box and a furnace. The waste gas treatment box is divided into a sedimentation chamber and a water storage chamber. A gas supply pipe is installed at the bottom of the sedimentation chamber, and the other end of the gas supply pipe is connected to the furnace. A horizontal adhesion net is installed inside the sedimentation chamber. A physical purification box and a chemical purification box are installed inside the water storage chamber. The top of the physical purification box is connected to the top of the chemical purification box through a pipe. A filter plate is movably installed inside the physical purification box. The bottom of the physical purification box is connected to the top of the sedimentation chamber through a pipe.

[0004] In the aforementioned patent, although the problem of unsatisfactory waste gas treatment effect is solved by combining physical purification box and chemical purification box, as the reaction proceeds, the effective components in the purification liquid will continuously react chemically with the harmful substances in the waste gas, and its concentration will gradually decrease. When it decreases to a certain level, the removal efficiency of the purification liquid for harmful substances will decrease significantly. If the purification liquid is not replaced in time, it will affect the treatment effect of waste gas. Utility Model Content

[0005] The purpose of this invention is to solve the problem in the prior art that, as the reaction proceeds, the effective components in the purification liquid continuously react chemically with the harmful substances in the waste gas, and their concentration gradually decreases. When the concentration decreases to a certain level, the removal efficiency of the purification liquid for harmful substances will significantly decrease, and if the purification liquid is not replaced in time, it will affect the treatment effect of the waste gas. Therefore, this invention proposes a waste gas treatment device for glass ball furnaces.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a glass ball melting furnace exhaust gas treatment device, comprising a furnace body, an exhaust gas pipe fixedly connected to one side of the furnace body, an auxiliary cylinder fixedly connected to one end of the exhaust gas pipe, an auxiliary mechanism provided on one side of the auxiliary cylinder, the auxiliary mechanism including a buffer cylinder, an axial flow fan and a three-way valve, a purification box fixedly connected to one end of the buffer cylinder, an alarm fixedly connected to the outer ring surface of the buffer cylinder, an electrical connection of a gas sensor to the alarm, one side of the gas sensor fixedly connected to the outer ring surface of the buffer cylinder, and the end of the gas sensor penetrating the side wall of the buffer cylinder, the other end of the buffer cylinder connected to the three-way valve, an exhaust pipe fixedly connected to one end of the three-way valve, a connecting pipe fixedly connected to the top of the three-way valve, one end of the connecting pipe fixedly connected to the axial flow fan, and a diversion pipe fixedly connected to one end of the axial flow fan.

[0007] Preferably, an auxiliary box is fixedly connected to the top of the purification box, a drain pipe is fixedly connected to the bottom of the auxiliary box, and a drainage pipe runs through the top of the auxiliary box.

[0008] Preferably, an exhaust pipe is fixedly connected to the top of the auxiliary box, a liquid tank is fixedly connected to the top of the auxiliary box, and a water pump inlet is fixedly connected to one side of the liquid tank.

[0009] Preferably, the bottom of the water pump is fixedly connected to the auxiliary box, and the outlet of the water pump passes through the top side wall of the auxiliary box and is fixedly connected to an annular spray pipe. The outer ring of the annular spray pipe is fixedly connected to the inner wall of the auxiliary box.

[0010] Preferably, a drain pipe is fixedly connected to the bottom of the purification box, an inlet pipe is fixedly connected to one side of the purification box, and a guide pipe is fixedly connected to the top of the purification box.

[0011] Preferably, one end of the guide tube is fixedly connected to the auxiliary cylinder, and two filter screens are connected to the inner wall of the auxiliary cylinder by bolts.

[0012] Preferably, an adsorption plate is provided above the filter screen, and the outer circumference of the adsorption plate is engaged with the inner wall of the auxiliary cylinder.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, the buffer cylinder is connected to the purification box, and the three-way valve is connected to the discharge pipe and the three-way valve respectively. The gas treated by the purification box is sent into the buffer cylinder. The gas sensor detects the gas inside the buffer cylinder and determines whether the purification liquid inside the purification box needs to be replaced based on the detection result. When replacement is required, the exhaust gas enters the diversion pipe through the connecting pipe and the axial flow fan to prevent the exhaust gas from being discharged directly. The alarm sounds to remind the staff to replace the purification liquid inside the purification box in time, so as to ensure the subsequent treatment effect of the device on the exhaust gas.

[0015] 2. In this utility model, the outer ring surface of the adsorption plate engages with the inner wall of the auxiliary cylinder, and the annular spray pipe is connected to the water pump. The exhaust gas enters the auxiliary cylinder through the exhaust gas pipe, is filtered by the filter screen, and is then adsorbed by the adsorption plate, which can reduce the content of harmful substances in the exhaust gas and reduce the consumption of purification liquid inside the purification box. The liquid inside the liquid tank is sent into the annular spray pipe by the water pump, and the annular spray pipe sprays the exhaust gas, which can re-treat the unqualified exhaust gas and reduce the impact of exhaust gas discharge on the surrounding environment. Attached Figure Description

[0016] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a glass ball furnace exhaust gas treatment device;

[0017] Figure 2This utility model provides a schematic diagram of the installation of the adsorption plate structure of a glass ball furnace exhaust gas treatment device;

[0018] Figure 3 This utility model provides a schematic diagram of the installation of an annular spray pipe structure for a glass ball furnace exhaust gas treatment device;

[0019] Figure 4 This utility model provides a schematic diagram of the gas sensor structure and installation for a glass ball furnace exhaust gas treatment device.

[0020] Legend: 1. Furnace body; 2. Exhaust gas pipe; 3. Purification box; 4. Guide pipe; 5. Auxiliary cylinder; 6. Adsorption plate; 7. Filter screen; 8. Liquid inlet pipe; 9. Auxiliary box; 10. Annular spray pipe; 11. Water pump; 12. Liquid tank; 13. Exhaust pipe; 14. Drain pipe; 15. Buffer cylinder; 16. Gas sensor; 17. Alarm; 18. Axial flow fan; 19. Connecting pipe; 20. Discharge pipe; 21. Three-way valve. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: Refer to Figures 1-4 As shown: A waste gas treatment device for a glass ball melting furnace includes a furnace body 1. A waste gas pipe 2 is fixedly connected to one side of the furnace body 1. An auxiliary cylinder 5 is fixedly connected to one end of the waste gas pipe 2. An auxiliary mechanism is provided on one side of the auxiliary cylinder 5. The auxiliary mechanism includes a buffer cylinder 15, an axial flow fan 18, and a three-way valve 21. A purification box 3 is fixedly connected to one end of the buffer cylinder 15. An alarm 17 is fixedly connected to the outer ring surface of the buffer cylinder 15. A gas sensor 16 is electrically connected to the alarm 17. One side of the gas sensor 16 is fixedly connected to the outer ring surface of the buffer cylinder 15, and the end of the gas sensor 16 penetrates through the side wall of the buffer cylinder 15. The other end of the buffer cylinder 15 is connected to the three-way valve 21. A discharge pipe 20 is fixedly connected to one end of the three-way valve 21. A connecting pipe 19 is fixedly connected to the top of the three-way valve 21. One end of the connecting pipe 19 is fixedly connected to the axial flow fan 18. A diversion pipe 14 is fixedly connected to one end of the axial flow fan 18.

[0024] The exhaust pipe 2 guides the exhaust gas into the auxiliary cylinder 5. The treated gas in the auxiliary cylinder 5 is sent into the purification box 3 through the guide pipe 4, allowing the gas to fully react with the purification liquid below the surface of the purification liquid in the purification box 3. The purification box 3 is connected to the buffer cylinder 15, allowing the reacted gas to be sent into the buffer cylinder 15 for buffering and detection. The gas sensor 16 can detect the composition and content of harmful substances in the gas in the buffer cylinder 15, helping to determine whether the current exhaust gas treatment is qualified. The three-way valve 21 can change the flow direction of the gas. The discharge pipe 20 can directly discharge the qualified gas after treatment. The connecting pipe 19 can guide the unqualified gas. The axial flow fan 18 can accelerate the flow of gas between the connecting pipe 19 and the guide pipe 14, allowing the gas to smoothly enter the guide pipe 14.

[0025] Example 2: Figures 1-3 As shown, an auxiliary box 9 is fixedly connected to the top of the purification box 3, a drain pipe is fixedly connected to the bottom of the auxiliary box 9, a diversion pipe 14 penetrates the top of the auxiliary box 9, an exhaust pipe 13 is fixedly connected to the top of the auxiliary box 9, a liquid tank 12 is fixedly connected to the top of the auxiliary box 9, a water pump 11 inlet is fixedly connected to one side of the liquid tank 12, the bottom of the water pump 11 is fixedly connected to the auxiliary box 9, and an annular spray pipe 10 is fixedly connected to the outlet of the water pump 11 after penetrating the top side wall of the auxiliary box 9. The outer ring surface of the annular spray pipe 10 is fixedly connected to the inner wall of the auxiliary box 9. A drain pipe is fixedly connected to the bottom of the purification box 3, an inlet pipe 8 is fixedly connected to one side of the purification box 3, and a guide pipe 4 is fixedly connected to the top of the purification box 3. One end of the guide pipe 4 is fixedly connected to the auxiliary cylinder 5. Two filter screens 7 are bolted to the inner wall of the auxiliary cylinder 5. An adsorption plate 6 is set above the filter screens 7, and the outer ring surface of the adsorption plate 6 is engaged with the inner wall of the auxiliary cylinder 5.

[0026] The purification box 3 provides support for the bottom of the auxiliary box 9, ensuring its stability during use. The guide pipe 14 guides the gas entering the auxiliary box 9. The water pump 11 facilitates the delivery of liquid from the liquid tank 12 into the annular spray pipe 10. The nozzle at the bottom of the annular spray pipe 10 sprays the liquid evenly, facilitating a full reaction between the liquid and the gas, thus treating the gas and reducing the residue of harmful substances. Opening the valve on the exhaust pipe 13 allows the treated gas to be discharged, balancing the internal pressure of the auxiliary box 9. The adsorption plate 6 enables the waste gas to be adsorbed and purified in the auxiliary cylinder 5, achieving preliminary treatment of the waste gas and reducing the consumption of purification liquid in the subsequent purification box 3.

[0027] The operating method and working principle of this device are as follows: First, the waste gas generated from the glass ball processing in furnace 1 is sent into auxiliary cylinder 5 through waste gas pipe 2. After being filtered by filter screen 7 at the bottom of auxiliary cylinder 5, it is then adsorbed and purified by adsorption plate 6 containing activated carbon. The waste gas after preliminary purification can be introduced into the purification tank 3 below the liquid surface through guide pipe 4, reacting with the purification liquid in purification tank 3. The reacted gas enters buffer cylinder 15 through the through-hole on the right side. The waste gas in buffer cylinder 15 is detected by gas sensor 16. If the content of harmful substances is less than the predetermined value, it indicates that the current gas treatment is qualified. The three-way valve 21 is opened by the external controller, connecting buffer cylinder 15 to discharge pipe 20. The gas is discharged through the exhaust pipe 20. When the content of harmful substances is greater than the predetermined value, it indicates that the current waste gas treatment is unqualified and the purification liquid needs to be replaced. At this time, the alarm 17 sounds an alarm to remind the staff. The controller opens the three-way valve 21 to connect the buffer cylinder 15 with the connecting pipe 19. The axial flow fan 18 drives the gas to flow between the connecting pipe 19 and the diversion pipe 14, sending the gas into the bottom of the inner cavity of the auxiliary box 9. The water pump 11 sends the reducing agent or alkaline solution in the liquid tank 12 into the annular spray pipe 10, which is sprayed out through the nozzle at the bottom of the annular spray pipe 10 to react with the waste gas. The gas after the reaction can be discharged through the exhaust pipe 13, and the waste liquid can be discharged from the bottom of the auxiliary box 9.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A waste gas treatment device for a glass ball melting furnace, comprising a furnace body (1), a waste gas pipe (2) fixedly connected to one side of the furnace body (1), and an auxiliary cylinder (5) fixedly connected to one end of the waste gas pipe (2), characterized in that: An auxiliary mechanism is provided on one side of the auxiliary cylinder (5). The auxiliary mechanism includes a buffer cylinder (15), an axial flow fan (18), and a three-way valve (21). One end of the buffer cylinder (15) is fixedly connected to the purification box (3). An alarm (17) is fixedly connected to the outer ring surface of the buffer cylinder (15). The alarm (17) is electrically connected to a gas sensor (16). One side of the gas sensor (16) is fixedly connected to the outer ring surface of the buffer cylinder (15), and the end of the gas sensor (16) penetrates the side wall of the buffer cylinder (15). The other end of the buffer cylinder (15) is connected to the three-way valve (21). One end of the three-way valve (21) is fixedly connected to the discharge pipe (20). The top of the three-way valve (21) is fixedly connected to the connecting pipe (19). One end of the connecting pipe (19) is fixedly connected to the axial flow fan (18). One end of the axial flow fan (18) is fixedly connected to the drain pipe (14).

2. The waste gas treatment device for glass ball melting furnace according to claim 1, characterized in that: The top of the purification box (3) is fixedly connected to the auxiliary box (9), the bottom of the auxiliary box (9) is fixedly connected to the drain pipe, and the top of the auxiliary box (9) is penetrated by the drainage pipe (14).

3. The waste gas treatment device for glass ball melting furnace according to claim 2, characterized in that: An exhaust pipe (13) is fixedly connected to the top of the auxiliary box (9), and a liquid tank (12) is fixedly connected to the top of the auxiliary box (9). The inlet of a water pump (11) is fixedly connected to one side of the liquid tank (12).

4. The waste gas treatment device for glass ball melting furnace according to claim 3, characterized in that: The bottom of the water pump (11) is fixedly connected to the auxiliary box (9). The outlet of the water pump (11) passes through the top side wall of the auxiliary box (9) and is fixedly connected to the annular spray pipe (10). The outer ring surface of the annular spray pipe (10) is fixedly connected to the inner wall of the auxiliary box (9).

5. The waste gas treatment device for glass ball melting furnace according to claim 1, characterized in that: The bottom of the purification box (3) is fixedly connected to a drain pipe, the side of the purification box (3) is fixedly connected to an inlet pipe (8), and the top of the purification box (3) is fixedly connected to a guide pipe (4).

6. The waste gas treatment device for glass ball melting furnace according to claim 5, characterized in that: One end of the guide tube (4) is fixedly connected to the auxiliary cylinder (5), and the inner wall of the auxiliary cylinder (5) is connected to two filter screens (7) by bolts.

7. The waste gas treatment device for glass ball melting furnace according to claim 6, characterized in that: An adsorption plate (6) is provided above the filter screen (7), and the outer ring surface of the adsorption plate (6) is engaged with the inner wall of the auxiliary cylinder (5).

Citation Information

Patent Citations

  • Glass production waste gas collection treatment device

    CN210229591U