Vehicle-mounted amplifier and connecting structure thereof
By combining positioning components and fasteners, the problems of sheet metal deformation and insufficient clamping force caused by welding and rivet nuts in vehicle amplifiers are solved, achieving stable connection and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUBA AUTOMOTIVE ELECTRONICS(SUZHOU) CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-08
AI Technical Summary
The existing installation method of vehicle amplifiers requires welding or riveting nuts, which results in insufficient thermal deformation and interlocking force of sheet metal welding, increasing the complexity and cost of the process.
It adopts a combination structure of positioning parts and fasteners, and directly engages the sheet metal through hooks and fastening washers. The screw drives the fastening washers to rotate to achieve a stable connection, reducing sheet metal deformation and process complexity.
This achieves a stable connection for the amplifier, reduces manufacturing costs, simplifies the installation process, and avoids problems such as sheet metal thermal deformation and insufficient interlocking force.
Smart Images

Figure CN224211011U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to wireless communication in automotive electronics, specifically to an on-board amplifier and its connection structure. Background Technology
[0002] Currently, vehicles are equipped with various in-vehicle electronic devices, such as radio receivers, touch screen displays, navigation devices, and mobile phones. These in-vehicle electronic devices are connected to the car antenna via cables. The car antenna can receive signals from the outside world and send signals to these in-vehicle electronic devices. However, due to the long distance between the car antenna and the in-vehicle electronic devices, signal loss can occur. Therefore, different signal amplifiers are usually required to alleviate the signal loss problem.
[0003] Amplifiers are typically mounted on the inner sheet metal of the tailgate. Since the tailgate is constructed from at least two layers of sheet metal (inner and outer panels), during manufacturing, weld nuts or rivet nuts are first welded to the inner sheet metal. Then, the inner and outer sheet metal are spot-welded together. Finally, during vehicle installation, the amplifier is secured and grounded using nuts. Due to the amplifier's need for grounding with the vehicle body, it is currently secured using bolts and weld nuts or rivet nuts tightened onto the vehicle body. Figure 1a , 1b As shown in 2a and 2b, this increases the process requirements for the car body, requiring the addition of welding or riveting processes. However, using welding or riveting processes can cause the sheet metal at the mounting point to deform due to heat, or the engagement force between the nut and the sheet metal after riveting may not meet the requirements. Summary of the Invention
[0004] One objective of this invention is to provide a vehicle-mounted amplifier.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A vehicle-mounted amplifier includes an amplifier body, and the amplifier further includes a connection component, the connection component comprising:
[0007] Positioning component: The positioning component is connected to the bottom of the amplifier body and is used to fix the amplifier body on the sheet metal.
[0008] Fasteners: The fasteners are connected to the amplifier body and are used to fasten the amplifier body to the sheet metal. The fasteners include a rotating component and a fastening washer. The rotating component is connected to the amplifier body, and the fastening washer is connected to the rotating component. Rotating the rotating component can drive the fastening washer to rotate.
[0009] Preferably, in the above technical solution, the fastening gasket has fastening portions, which are located at the four corners of the fastening gasket, and the four fastening portions can stably abut against the sheet metal.
[0010] Preferably, in the above technical solution, the fastening gasket has a fastening portion, the fastening portion has a tip, and the tip of the fastening portion extends into the sheet metal in the fastened state.
[0011] In a preferred embodiment of the above technical solution, the rotating component is a screw, which can be connected to the fastening washer via threads and drive it to rotate.
[0012] Preferably, in the above technical solution, the positioning element is a hook, and the opening of the hook faces the fastener.
[0013] Preferably, in the above technical solution, the amplifier body includes a housing and electronic components, with the electronic components disposed within the housing.
[0014] More preferably, the housing includes a base and a top cover, and the positioning element is connected to the bottom of the housing.
[0015] More preferably, the base has a receiving portion extending downward therefrom, the fastening gasket is located within the receiving portion, and the receiving portion can limit the rotation angle of the fastening gasket, the top cover has a pressing portion, and the rotating member passes through the pressing portion, the fastening gasket, and the receiving portion in sequence.
[0016] In a preferred embodiment of the above technical solution, the positioning component and fastener are respectively connected to both ends of the amplifier body, so that the vehicle amplifier can be stably connected to the sheet metal.
[0017] Another objective of this invention is to provide a connection structure for a vehicle-mounted amplifier, eliminating the need for welding projection nuts or rivet nuts to the vehicle body.
[0018] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0019] A connection structure for an in-vehicle amplifier includes an in-vehicle amplifier and sheet metal.
[0020] The sheet metal has a first mounting hole and a second mounting hole. When the vehicle amplifier is connected to the sheet metal, the positioning component cooperates with the first mounting hole, and the amplifier body and the fastening washer clamp the sheet metal at the second mounting hole.
[0021] Preferably, in the above technical solution, the fastening washer has a connected state and a fastened state. In the connected state, the fastening washer can pass through the second mounting hole. In the fastened state, rotating the rotating component causes the fastening washer to rotate and abut against the sheet metal.
[0022] Preferably, in the above technical solution, the second mounting hole is square.
[0023] In a preferred embodiment of the above technical solution, the positioning element is a hook, and when the positioning element cooperates with the first mounting hole, the hook hooks the sheet metal through the first mounting hole.
[0024] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:
[0025] This utility model combines positioning components and fasteners, and after connection, the amplifier body and fastening washers directly engage with the sheet metal. Only mounting holes need to be made on the sheet metal, which reduces sheet metal deformation. At the same time, the installation is convenient and quick, the connection is stable, and the process cost is greatly reduced. Attached Figure Description
[0026] Appendix Figure 1a , 1b This is a schematic diagram of the connection of an amplifier via a projection weld nut in the prior art;
[0027] Appendix Figure 2a , 2b This is a schematic diagram of the amplifier connection via rivet nuts in the prior art;
[0028] Appendix Figure 3 This is a schematic diagram of the amplifier structure in this embodiment;
[0029] Appendix Figure 4 This is a schematic diagram showing the breakdown of the amplifier in this embodiment;
[0030] Appendix Figure 5-8 This is a schematic diagram of the amplifier connection process in this embodiment.
[0031] In the attached diagrams above:
[0032] 1. Amplifier body; 10. Base; 100. Receiving part; 11. Top cover; 110. Sealing part;
[0033] 20. PCB board; 21. Fakra connector; 22. MQS module;
[0034] 30. Hook; 310. Screw; 311. Fastening washer; 3110. Fastening part;
[0035] 4. Sheet metal; 40. First mounting hole; 41. Second mounting hole;
[0036] 50. Projection weld nut; 51. Rivet nut. Detailed Implementation
[0037] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0038] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] like Figure 3 , 4 The vehicle-mounted amplifier shown includes an amplifier body 1 and a connecting assembly. Specifically:
[0040] The amplifier body 1 includes a housing and electronic components, with the electronic components housed within the housing. The housing includes a base 10 and a top cover 11, which together enclose a space for housing the electronic components. The electronic components include a PCB board 20, a Fakra connector 21, an MQS module 22, etc.
[0041] In this embodiment: one end of the base 10 has a receiving portion 100 extending downward therefrom, the receiving portion 100 is hollow, and one end of the top cover 11 has a pressing portion 110.
[0042] The connecting components include a positioning element 30 and fasteners, both of which are connected to the housing of the amplifier body 1. Specifically:
[0043] The positioning element is used to fix the amplifier body 1 to the sheet metal, and it is connected to the bottom of the base 10 of the housing of the amplifier body 1. In this embodiment, the positioning element is a hook 30, and the opening of the hook 30 faces the fastener.
[0044] Fasteners are used to secure the amplifier body 1 to the sheet metal and are connected to one end of the housing of the amplifier body 1. In this embodiment, the fastener includes a rotating component and a fastening washer 311. Wherein:
[0045] The rotating component is a screw 310, which can be connected to a fastening washer 311 via threads to drive its rotation. The screw 310 is connected to the housing of the amplifier body 1, specifically: the screw 310 passes through the clamping part 110 of the upper cover 11, the fastening washer 311, and the receiving part 100 of the base 10 in sequence.
[0046] The fastening washer 311 is connected to the screw 310 and located within the receiving portion 100 of the base 10, which restricts the rotation angle of the fastening washer 31. The fastening washer 311 has fastening portions 3110, which can be one or more. In the illustration, the fastening portions 3110 are located at the four corners of the fastening washer 311, and the four fastening portions 3110 can achieve stable clamping. For example, the fastening washer 311 can be a square washer, with the four corners forming the fastening portions 3110. Preferably, the fastening portions 3110 have pointed tips, and these tips extend into the sheet metal in the tightened state. That is, the entire fastening washer 311 is not a flat washer; its four fastening portions 3110 are curved upwards, providing better clamping force.
[0047] In this embodiment, screws 310 and fasteners are respectively connected to both ends of the amplifier body 1, so that the vehicle amplifier can be stably connected to the sheet metal.
[0048] The following details the connection structure of the vehicle amplifier, specifically the connection of the vehicle amplifier to sheet metal 4.
[0049] The sheet metal 4 has a first mounting hole 40 and a second mounting hole 41. In order to facilitate the cooperation with the hook 30 and the fastening washer 311, the first mounting hole 40 and the second mounting hole 41 are both square, i.e. square holes.
[0050] When the car amplifier is connected to the sheet metal: first align the hook 30 with the first mounting hole 40, and then hook its opening through the first mounting hole 40 onto the sheet metal 4, such as... Figure 5 , 6 As shown.
[0051] Next, the receiving portion 100 of the base 10 and the fastening pad 311 located therein are passed through the second mounting hole 41. The shape of the receiving portion 100 matches the shape of the second mounting hole 41, which can also prevent displacement after the amplifier body 1 is positioned. At this time, the four fastening portions 3110 of the fastening pad 311 correspond exactly to the four corners of the square second mounting hole 41. Figure 7 As shown.
[0052] Rotate screw 310 again, causing fastening washer 311 to rotate as well. At this time, the four fastening parts 3110 of fastening washer 311 are misaligned with the four corners of the square second mounting hole 41. The receiving part 100 restricts the rotation of fastening washer 311. Continue rotating screw 310, and fastening washer 311, unable to rotate, moves relative to screw 310, causing the four fastening parts 3110 of fastening washer 311 to finally abut against the lower surface of sheet metal 4, while the abutting part 110 of the upper cover 10 abuts against the upper surface of sheet metal 4, thereby clamping sheet metal 4 at the second mounting hole 42. Figure 8 As shown, complete the connection.
[0053] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A vehicle-mounted amplifier, comprising an amplifier body, characterized in that: The amplifier further includes a connection component, which includes: Positioning component: The positioning component is connected to the bottom of the amplifier body and is used to fix the amplifier body on the sheet metal. Fasteners: The fasteners are connected to the amplifier body and are used to fasten the amplifier body to the sheet metal. The fasteners include a rotating component and a fastening washer. The rotating component is connected to the amplifier body, and the fastening washer is connected to the rotating component. Rotating the rotating component can drive the fastening washer to rotate.
2. The vehicle-mounted amplifier according to claim 1, characterized in that: The fastening gasket has fastening portions located at the four corners of the fastening gasket.
3. The vehicle-mounted amplifier according to claim 1 or 2, characterized in that: The fastening washer has a fastening portion, the fastening portion has a tip, and the tip of the fastening portion extends into the sheet metal in the connected state.
4. The vehicle-mounted amplifier according to claim 1, characterized in that: The rotating component is a screw; The positioning element is a hook, and the opening of the hook faces the fastener.
5. The vehicle-mounted amplifier according to claim 1, characterized in that: The amplifier body includes a housing and electronic components, with the electronic components housed within the housing. The housing includes a base and a top cover, and the positioning element is connected to the bottom of the housing; The base has a receiving portion extending downward therefrom, the fastening gasket is located within the receiving portion, and the receiving portion can limit the rotation angle of the fastening gasket. The top cover has a pressing portion, and the rotating member passes through the pressing portion, the fastening gasket, and the receiving portion in sequence.
6. The vehicle-mounted amplifier according to claim 1 or 5, characterized in that: The positioning components and fasteners are respectively connected to both ends of the amplifier body.
7. A connection structure for a vehicle-mounted amplifier, comprising a vehicle-mounted amplifier and sheet metal, characterized in that: The sheet metal is provided with a first mounting hole and a second mounting hole; The vehicle amplifier is the vehicle amplifier as described in any one of claims 1 to 6. When the vehicle amplifier is connected to the sheet metal, the positioning member cooperates with the first mounting hole, and the amplifier body and the fastening washer clamp the sheet metal at the second mounting hole.
8. The connection structure of the vehicle-mounted amplifier according to claim 7, characterized in that: The fastening washer has a connected state and a fastened state. In the connected state, the fastening washer can pass through the second mounting hole. In the fastened state, rotating the rotating component causes the fastening washer to rotate and abut against the sheet metal.
9. The connection structure of the vehicle-mounted amplifier according to claim 7, characterized in that: The second mounting hole is square.
10. The connection structure of the vehicle-mounted amplifier according to claim 7, characterized in that: The positioning component is a hook. When the positioning component is engaged with the first mounting hole, the hook hooks onto the sheet metal through the first mounting hole.