Anti-corrosion environment monitoring equipment for industrial workshop

Abstract

The anti-corrosion environment monitoring equipment for the industrial workshop comprises a base, a monitoring main body, probes, a fixed column, a lifting covering mechanism, a rotary cleaning mechanism and a suction mechanism, the monitoring main body is installed in the base, the multiple probes are installed on the monitoring main body, the fixed column is further installed on the monitoring main body, and the rotary cleaning mechanism is installed on the fixed column. The lifting covering mechanism is installed on the base and the fixing column, the rotary cleaning mechanism is further installed on the lifting covering mechanism, and the suction mechanism is installed on the fixing column and matched with the rotary cleaning mechanism. The sliding cover slides up and down to drive the sponge barrel to rotate to clean the side wall of the probe and the air pump to clean particle pollution in the sponge barrel, so that corrosive particles and dust residues attached to the surface of the probe can be effectively removed, the measurement precision is prevented from being reduced due to environmental erosion, and the service life of equipment is prolonged; and meanwhile, the fault rate and the maintenance frequency are reduced, and continuous and efficient operation of environment monitoring equipment in a complex industrial environment is ensured.

Description

Technical Field

[0001] This utility model relates to the field of environmental monitoring equipment technology, specifically to an anti-corrosion environmental monitoring device for industrial workshops. Background Technology

[0002] As global environmental problems intensify and technology advances, environmental monitoring systems are constantly evolving, moving from traditional manual sampling to automation and intelligence. Relying on the Internet of Things, big data, and AI, they achieve real-time monitoring and predictive analysis, becoming a crucial support for ecological protection, policy compliance, and public health. Their development not only meets the needs of precise governance and dynamic regulation but also provides a fundamental guarantee for sustainable socio-economic development.

[0003] Industrial park environmental monitoring systems are particularly important due to the concentration of pollution sources, high risks, and stringent compliance requirements. With the application of networking and intelligent technologies, their functions are becoming increasingly sophisticated. However, because workshops often contain corrosive environments such as high humidity, dust, and acidic / alkaline gases, the sensor probes of monitoring equipment are easily affected by these corrosive environments, leading to problems such as increased measurement errors, decreased response speed, reduced sensitivity, and even functional failure. This not only weakens the accuracy and reliability of monitoring data but may also cause delays in assessing the workshop's environmental conditions, impacting environmental governance and production safety management in the industrial park. Therefore, it is necessary to implement anti-corrosion treatment for the sensor probes.

[0004] To address the aforementioned issues, there is an urgent need for a corrosion-resistant environmental monitoring device for industrial workshops. Utility Model Content

[0005] The purpose of this utility model is to provide an anti-corrosion environment monitoring device for industrial workshops, so as to solve the problem that the sensor probe of the monitoring device mentioned in the background art is easily affected by the corrosive environment, resulting in increased measurement error, decreased response speed, reduced sensitivity, or even functional failure.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an anti-corrosion environmental monitoring device for industrial workshops, comprising a base, a monitoring body, probes, a fixing column, and a lifting and covering mechanism. The monitoring body is installed inside the base, multiple probes are installed on the monitoring body, a fixing column is also installed on the monitoring body, and a lifting and covering mechanism is installed on the base and the fixing column.

[0007] The lifting and covering mechanism includes a servo motor, a rotating plate, a toggle post, a sliding rod, a slotted plate, a sliding cover, and a partition. The servo motor is bolted to the front of the base. One end of the rotating plate is fixedly mounted to the front of the servo motor's output shaft, and the toggle post is fixedly mounted to the other end of the rotating plate. The two sliding rods are slidably mounted on the front of the base. The slotted plate is horizontally fixedly mounted to the lower ends of the two sliding rods. The toggle post is in close contact with the upper and lower sides of the inner wall of the slotted plate. The sliding cover is slidably mounted on the side wall of the fixed post, and the front side of the sliding cover is also fixedly connected to the upper end of the sliding rod. The partition is fixedly mounted on the lower inner side of the sliding cover.

[0008] Preferably, the system further includes a rotating cleaning mechanism, which comprises a mounting frame, a fixing ring, a rotating frame, a sponge tube, a gear, a rotating ring, a toothed ring, and guide rods. The mounting frame is fixedly installed on the upper inner side of the sliding cover. Multiple fixing rings are fixedly installed on the outer side of the mounting frame, with the number of fixing rings matching the number of probes and the fixing rings positioned directly above the probes. The upper part of the rotating frame is rotatably installed inside the fixing rings. The sponge tube is fixedly installed at the lower end of the rotating frame. The gear is fixedly installed on the upper outer side of the rotating frame. The rotating ring is rotatably installed on the lower outer side of the mounting frame. The toothed ring is fixedly installed on the outer side of the rotating ring, and the gear meshes with the toothed ring. Two guide rods are fixedly installed at the lower part of the rotating ring, with the other end of each guide rod contacting the inner wall of an arc-shaped groove on the side wall of the fixed column.

[0009] Preferably, it also includes a suction mechanism, which includes an air pump, a connecting pipe, and an air suction cylinder. The air pump is fixedly installed on the upper part of the fixed column. Multiple connecting pipes are connected to the air pump. The number of connecting pipes is the same as the number of probes. The connecting pipes pass through the sliding cover from top to bottom and extend into the rotating frame and the inside of the sponge tube. The air suction cylinder is fixedly connected to the lower end of the connecting pipe. The side wall of the air suction cylinder has multiple openings. The outer side wall of the air suction cylinder contacts the inner side wall of the sponge tube.

[0010] Preferably, the base is made of stainless steel and has a corrosion-resistant coating on its exterior. Its upper part is seamlessly fixed to the upper side of the monitoring body.

[0011] Preferably, the sliding cover is made of tempered glass, and the inner wall of the middle part of the sliding cover is seamlessly connected to the outer wall of the fixed column. When the sliding cover slides down along the outer wall of the fixed column to the lowest position, the lower part of the sliding cover and the upper part of the base are engaged with each other.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. By intermittently controlling the probe's exposure to air for measurement or protecting it with a sliding cover, the probe is sealed when not in use. This isolates it from direct contact with corrosive substances such as acidic and alkaline gases, high humidity, and dust, preventing damage due to corrosion, contamination, or dust accumulation. This significantly reduces the aging rate of the probe surface, avoids a decrease in measurement accuracy due to environmental erosion, and extends the service life of the equipment. It also reduces the failure rate and maintenance frequency, ensuring the continuous and efficient operation of environmental monitoring equipment in complex industrial environments.

[0014] 2. The design of using a sliding cover to rotate the sponge cylinder to clean the probe sidewall effectively removes corrosive particles and dust residues adhering to the probe surface, keeping the probe clean, preventing contamination and corrosion, and improving measurement accuracy and reliability. This automatic cleaning function further slows down probe aging, extends equipment lifespan, reduces the frequency of manual maintenance, and improves the operating efficiency and economy of environmental monitoring equipment.

[0015] 3. The suction mechanism removes particulate contaminants from the sponge cylinder, preventing corrosive substances from damaging the probe, ensuring probe cleanliness, extending equipment lifespan, and improving monitoring accuracy. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0018] Figure 3 This is an enlarged schematic diagram of part A of this utility model;

[0019] Figure 4 This is a schematic diagram of the rotating cleaning mechanism of this utility model;

[0020] Figure 5 This is a partial cross-sectional view of the rotary cleaning mechanism of this utility model;

[0021] Figure 6 This is a schematic diagram of the suction mechanism of this utility model.

[0022] In the diagram: 1. Base; 2. Monitoring body; 3. Probe; 4. Fixing column; 5. Lifting and covering mechanism; 51. Servo motor; 52. Rotating plate; 53. Actuating column; 54. Sliding rod; 55. Slotted plate; 56. Sliding cover; 57. Partition; 6. Rotating cleaning mechanism; 61. Mounting frame; 62. Fixing ring; 63. Rotating frame; 64. Sponge tube; 65. Gear; 66. Rotating ring; 67. Gear ring; 68. Guide rod; 7. Suction mechanism; 71. Air pump; 72. Connecting pipe; 73. Suction cylinder. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6 This utility model provides a technical solution: an anti-corrosion environmental monitoring device for industrial workshops, including a base 1, a monitoring body 2, a probe 3, a fixing column 4 and a lifting and covering mechanism 5. The monitoring body 2 is installed inside the base 1, multiple probes 3 are installed on the monitoring body 2, the fixing column 4 is also installed on the monitoring body 2, and the lifting and covering mechanism 5 is installed on the base 1 and the fixing column 4.

[0025] The lifting and covering mechanism 5 includes a servo motor 51, a rotating plate 52, a toggle post 53, a sliding rod 54, a slotted plate 55, a sliding cover 56, and a partition 57. The servo motor 51 is bolted to the front of the base 1. One end of the rotating plate 52 is fixedly mounted to the front of the output shaft of the servo motor 51, and the other end of the rotating plate 52 is fixedly mounted with the toggle post 53. The two sliding rods 54 are slidably mounted on the front of the base 1. The slotted plate 55 is horizontally fixedly mounted on the lower end of the two sliding rods 54. The toggle post 53 is in close contact with the upper and lower sides of the inner wall of the slotted plate 55. The sliding cover 56 is slidably mounted on the side wall of the fixed post 4. The front side of the sliding cover 56 is also fixedly connected to the upper end of the sliding rod 54. The partition 57 is fixedly mounted on the lower part of the inner side of the sliding cover 56.

[0026] This structure controls the intermittent exposure of probe 3 to air for measurement or protection by sliding cover 56. When not measuring, sliding cover 56 seals probe 3, isolating it from direct contact with corrosive substances such as acid and alkali gases, high humidity, and dust, preventing damage due to corrosion, contamination, or dust accumulation. This significantly reduces the aging rate of probe surface, avoids a decrease in measurement accuracy due to environmental erosion, thereby extending the service life of the equipment, reducing failure rate and maintenance frequency, and ensuring the continuous and efficient operation of environmental monitoring equipment in complex industrial environments.

[0027] Furthermore, according to Figures 1-5As shown, it also includes a rotating cleaning mechanism 6, which includes a mounting frame 61, a fixing ring 62, a rotating frame 63, a sponge tube 64, a gear 65, a rotating ring 66, a toothed ring 67, and a guide rod 68. The mounting frame 61 is fixedly installed on the upper inner side of the sliding cover 56. Multiple fixing rings 62 are fixedly installed on the outer side of the mounting frame 61. The number of fixing rings 62 is the same as the number of probes 3, and the fixing rings 62 are located directly above the probes 3. The upper part of the rotating frame 63 is rotatably installed inside the fixing rings 62. The sponge tube 64 is fixedly installed at the lower end of the rotating frame 63. The gear 65 is fixedly installed on the upper outer side of the rotating frame 63. The rotating ring 66 is rotatably installed on the lower outer side of the mounting frame 61. The toothed ring 67 is fixedly installed on the outer side of the rotating ring 66. The gear 65 meshes with the toothed ring 67. Two guide rods 68 are fixedly installed on the lower part of the rotating ring 66. The other end of the guide rod 68 contacts the inner wall of the arc-shaped groove on the side wall of the fixed column 4.

[0028] This structure, through the sliding cover 56 moving up and down to rotate the sponge cylinder 64 to clean the side wall of the probe 3, can effectively remove corrosive particles and dust residues attached to the surface of the probe 3, keep the probe 3 clean, prevent pollution and corrosion, and improve measurement accuracy and reliability. This automatic cleaning function further delays the aging of the probe 3, extends the service life of the equipment, reduces the frequency of manual maintenance, and improves the operating efficiency and economy of environmental monitoring equipment.

[0029] Furthermore, according to Figure 1 , Figure 6 As shown, it also includes a suction mechanism 7, which includes a suction pump 71, a connecting pipe 72 and a suction cylinder 73. The suction pump 71 is fixedly installed on the upper part of the fixed column 4. Multiple connecting pipes 72 are connected to the outside of the suction pump 71. The number of connecting pipes 72 is the same as the number of probes 3. The connecting pipes 72 pass through the sliding cover 56 from top to bottom and extend into the rotating frame 63 and the inside of the sponge cylinder 64. The suction cylinder 73 is fixedly connected to the lower end of the connecting pipes 72. There are multiple openings on the side wall of the suction cylinder 73. The outer side wall of the suction cylinder 73 contacts the inner side wall of the sponge cylinder 64.

[0030] This structure uses a suction mechanism designed with an air pump 71, connecting pipe 72, and suction cylinder 73 to remove particulate contaminants from the sponge cylinder, preventing corrosive substances from damaging the probe, ensuring probe cleanliness, extending equipment lifespan, and improving monitoring accuracy.

[0031] Furthermore, according to Figures 1-6 As shown, the base 1 is made of stainless steel and has a corrosion-resistant coating on its exterior. Its upper part is seamlessly fixed to the upper side of the monitoring body 2, which effectively enhances the corrosion resistance and structural stability of the equipment, prevents corrosive substances from penetrating and accumulating, and improves sealing and cleanliness.

[0032] Furthermore, according to Figures 1-6As shown, the sliding cover 56 is made of tempered glass. The inner wall of the middle part of the sliding cover 56 is seamlessly connected to the outer wall of the fixed column 4. When the sliding cover 56 slides down along the outer wall of the fixed column 4 to the lowest position, the lower part of the sliding cover 56 is engaged with the upper part of the base 1. This not only provides reliable probe protection and prevents damage from the external environment, but also effectively enhances the durability, transparency and stability of the equipment, improves the sealing and ease of operation of the equipment, ensures stable operation of the equipment in harsh environments and simplifies the maintenance process.

[0033] Working principle: First, a monitoring body 2 is installed in a base 1 made of stainless steel with an external corrosion-resistant coating. Multiple probes 3 are located on the upper part of the monitoring body 2, which can measure the environment of the industrial workshop. The lifting and covering mechanism 5 drives the rotating plate 52 to rotate via a servo motor 51 installed inside the front of the base 1. During rotation, the actuating column 53 at the end of the rotating plate 52 can slide within the slot of the slotted plate 55, thereby causing the sliding cover 56 and partition 57 connected to the sliding rod 54 to slide up and down on the side wall of the fixed column 4. A rotating ring 66 is installed on a mounting bracket 61 fixedly installed above the inside of the sliding cover. Two rotating rings 66 are fixedly installed below the rotating ring 66. A guide rod 68 that can mate with the arc groove on the side wall of the fixed column 4; multiple fixed rings 62 that correspond one-to-one with the number and longitudinal position of the probes 3 are also fixedly installed on the fixed ring 62; a rotating frame 63 is rotatably installed on the fixed ring 62; a sponge tube 64 is fixedly installed at the lower part of the rotating frame 63; a gear 65 installed on the rotating frame 63 meshes with a gear ring 67; the suction pump 71 of the suction mechanism 7 is fixedly installed on the upper part of the fixed column 4; multiple connecting pipes 72 and suction tubes 73 are connected to the outside; the number and longitudinal position of the connecting pipes 72 and suction tubes 73 correspond one-to-one with the probes 3, that is, they also correspond one-to-one with the number and longitudinal position of the fixed rings 62, the rotating frame 63 and the sponge tube 64.

[0034] When the sliding cover 56 is at its highest point, the probe 3 is fully exposed to the air in the industrial workshop, allowing for environmental measurements. At this time, the outer wall of the suction cylinder 73 is in close contact with the inner wall of the sponge cylinder 64, and the continuously running suction pump 71 can suction the inner wall of the sponge cylinder 64 through the connecting pipe 72 and the suction cylinder 73. During the downward movement of the sliding cover 56, the arc-shaped groove pulls the guide rod 68, causing the rotating ring 66 to rotate in the opposite direction, which in turn causes the gear ring 67 to rotate in the opposite direction. The gear ring 67 then drives the gear 65 to rotate in the forward direction, thereby causing the rotating frame 63 to rotate in the forward direction on the fixed ring 62. The sponge cylinder 64 is installed at the lower part of the rotating frame 63. During the descent of the sliding cover 56, the outer wall of the probe 3 is cleaned by rotating it forward until the sliding cover 56 reaches its lowest point. When the sliding cover 56 is at its lowest point, the suction cylinder 73 completely separates from the sponge cylinder 64, and the sponge cylinder 64 completely wraps around the outer wall of the probe 3. At this time, the lower part of the sliding cover 56 and the upper part of the base 1 are tightly fitted, isolating the probe 3 from the outside air in the production workshop and preventing the continuous flow of air from corroding the probe 3. During the upward sliding of the sliding cover 56, the arc-shaped groove pulls the guide rod 68, which drives the rotating ring 66 to rotate forward, thereby driving the gear ring 67 to rotate forward. The gear ring 67 drives the gear 6 5. Reverse rotation causes the rotating frame 63 to rotate in the opposite direction on the fixed ring 62. The sponge tube 64 installed at the lower part of the rotating frame 63 also rotates in the opposite direction on the outer wall of the probe 3 during the rising process of the sliding cover 56, cleaning until the sliding cover 56 slides to its lowest point. During the rising process, the inner wall of the sponge tube 64 will resume contact with the outer wall of the suction cylinder 73, and the suction cylinder 73 will continue to collect the corrosive particles and dust residue adsorbed on the inner wall of the sponge tube 64. By controlling the start and stop of the servo motor 51 of the lifting cover mechanism 5, the time the probe 3 is exposed to air and the frequency of cleaning can be controlled. When not in use, the cover seals the probe, isolating it from direct contact with corrosive substances such as acidic and alkaline gases, high humidity, and dust. This prevents damage caused by corrosion, contamination, or dust accumulation, significantly reducing the aging rate of the probe surface. The sliding cover's up-and-down movement rotates the sponge cylinder to clean the probe's sidewalls, and the air pump removes particulate contamination from inside the sponge cylinder. This effectively removes corrosive particles and dust residue adhering to the probe surface, preventing a decrease in measurement accuracy due to environmental erosion. This extends the equipment's lifespan, reduces failure rates and maintenance frequency, and ensures the continuous and efficient operation of environmental monitoring equipment in complex industrial environments.

[0035] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-corrosion environmental monitoring device for industrial workshops, comprising a base (1), a monitoring body (2), a probe (3), a fixing column (4), and a lifting and covering mechanism (5), wherein the monitoring body (2) is installed in the base (1), a plurality of probes (3) are installed on the monitoring body (2), the fixing column (4) is also installed on the monitoring body (2), and the lifting and covering mechanism (5) is installed on the base (1) and the fixing column (4); The lifting and covering mechanism (5) includes a servo motor (51), a rotating plate (52), a toggle post (53), a sliding rod (54), a slotted plate (55), a sliding cover (56), and a partition (57). The servo motor (51) is bolted to the front of the base (1). One end of the rotating plate (52) is fixedly mounted to the front of the output shaft of the servo motor (51), and the other end of the rotating plate (52) is fixedly mounted with the toggle post (53). The two sliding rods... The rod (54) is slidably installed on the front of the base (1). The slotted plate (55) is horizontally fixedly installed on the lower end of the two sliding rods (54). The actuating column (53) is closely attached to the upper and lower sides of the inner wall of the slotted plate (55). The sliding cover (56) is slidably installed on the side wall of the fixed column (4). The front side of the sliding cover (56) is also fixedly connected to the upper end of the sliding rod (54). The partition (57) is fixedly installed on the lower inner side of the sliding cover (56).

2. The corrosion-resistant environmental monitoring equipment for industrial workshops according to claim 1, characterized in that: It also includes a rotating cleaning mechanism (6), which includes a mounting frame (61), a fixing ring (62), a rotating frame (63), a sponge tube (64), a gear (65), a rotating ring (66), a toothed ring (67), and a guide rod (68). The mounting frame (61) is fixedly installed on the upper inner side of the sliding cover (56). Multiple fixing rings (62) are fixedly installed on the outer side of the mounting frame (61). The number of fixing rings (62) is the same as the number of probes (3), and the fixing rings (62) are located directly above the probes (3). The rotating frame (63) The upper part is rotated and installed inside the fixed ring (62). The sponge tube (64) is fixedly installed at the lower end of the rotating frame (63). The gear (65) is fixedly installed on the upper outer side of the rotating frame (63). The rotating ring (66) is rotated and installed on the lower outer side of the mounting frame (61). The toothed ring (67) is fixedly installed on the outer side of the rotating ring (66). The gear (65) meshes with the toothed ring (67). Two guide rods (68) are fixedly installed on the lower part of the rotating ring (66). The other end of the guide rod (68) contacts the inner wall of the arc groove on the side wall of the fixed column (4).

3. The corrosion-resistant environmental monitoring equipment for industrial workshops according to claim 2, characterized in that: It also includes a suction mechanism (7), which includes a suction pump (71), a connecting pipe (72) and a suction cylinder (73). The suction pump (71) is fixedly installed on the upper part of the fixed column (4). The suction pump (71) is connected to multiple connecting pipes (72). The number of connecting pipes (72) is the same as the number of probes (3). The connecting pipes (72) pass through the sliding cover (56) from top to bottom and extend into the rotating frame (63) and the inside of the sponge cylinder (64). The suction cylinder (73) is fixedly connected to the lower end of the connecting pipes (72). The side wall of the suction cylinder (73) has multiple openings. The outer side wall of the suction cylinder (73) is in contact with the inner side wall of the sponge cylinder (64).

4. The corrosion-resistant environmental monitoring equipment for industrial workshops according to claim 1, 2, or 3, characterized in that: The base (1) is made of stainless steel and is coated with a corrosion-resistant coating. Its upper part is seamlessly fixed to the upper side of the monitoring body (2).

5. An anti-corrosion environmental monitoring device for industrial workshops according to claim 1, 2, or 3, characterized in that: The sliding cover (56) is made of tempered glass. The inner wall of the middle part of the sliding cover (56) is seamlessly connected to the outer wall of the fixed column (4). When the sliding cover (56) slides down along the outer wall of the fixed column (4) to the lowest position, the lower part of the sliding cover (56) is fitted into the upper part of the base (1).

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