Reaction kettle convenient for impurity cleaning
By installing multiple valves and pipes in the reactor, foreign matter is separated from the material, solving the problem of foreign matter mixing into the material in existing reactors, ensuring the purity of the material, and improving the practicality and reliability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TANGYIN YONGXIN CHEM CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-12
AI Technical Summary
The existing reactors lack the function of cleaning foreign objects, which causes foreign objects to be mixed in with the materials, affecting the quality of the materials. Furthermore, the foreign objects are discharged with the materials, causing quality problems.
By setting up multiple valves and pipes, foreign objects and materials are separated. Using the first connecting pipe, the first valve, the tee pipe, the temporary storage component and the discharge component, foreign objects are separated into the temporary storage component, and materials are discharged through the first discharge component, ensuring the purity of the materials.
It effectively separates foreign matter and materials, improving the purity of materials. It has a simple structure and is easy to operate, adapting to the needs of treating precipitated impurities under different working conditions, thus improving the practicality and reliability of the device.
Smart Images

Figure CN224221292U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, and in particular to a reaction vessel that facilitates the cleaning of impurities. Background Technology
[0002] Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical and food industries. They are pressure vessels used to complete processes such as sulfidation, nitration, hydrogenation, hydrocarbonation, polymerization and condensation. In chemical reactions, it is common for sediment or foreign impurities to accumulate at the bottom.
[0003] However, the existing discharge vessel lacks the function of cleaning foreign objects, so foreign objects will be mixed in with the material and affect the continued reaction of the material. Furthermore, the foreign objects will be discharged directly along with the material, resulting in the quality of the discharged material being affected by the presence of foreign objects. Utility Model Content
[0004] (I) Purpose of the utility model
[0005] To address the technical problems existing in the background art, this utility model proposes a reaction vessel that facilitates the removal of impurities. This device can separate foreign matter from materials through multiple valves and transport pipelines, thereby effectively ensuring the purity of the materials. Moreover, the device has a simple structure and is easy to operate.
[0006] (II) Technical Solution
[0007] This utility model provides a reaction vessel that facilitates impurity cleaning, including a reaction vessel body, a first connecting pipe, a first valve, and a three-way pipe. The bottom end of the first connecting pipe is connected to the discharge end of the reaction vessel body. The first valve is located at the bottom end of the first connecting pipe. The end of the first connecting pipe away from the reaction vessel body is connected to and communicates with the inlet end of the first valve. The discharge end of the first valve is connected to the three-way pipe. One end of the three-way pipe is provided with a first discharge component, and the other end of the three-way pipe is provided with a temporary storage component. The discharge end of the temporary storage component is provided with a second discharge component.
[0008] Preferably, the first discharge assembly includes a second connecting pipe, a second valve, and a first discharge pipe. The second connecting pipe is connected to one end of the three-way pipe, and the end of the second connecting pipe away from the three-way pipe is connected to the second valve and communicates with its inlet end. The discharge pipe of the second valve is connected to the first discharge pipe and communicates with each other.
[0009] Preferably, the temporary storage component includes a first temporary storage tube and a second temporary storage tube. The first temporary storage tube is connected to and communicates with the three-way pipe through a third valve. The first temporary storage tube is slidably disposed inside the second temporary storage tube. One end of the first temporary storage tube away from the second temporary storage tube is connected to the other end of the three-way pipe. One end of the second temporary storage tube away from the first temporary storage tube is connected to and communicates with the feed end of the second discharge component. The second temporary storage tube is provided with a fixing unit for fixing the first temporary storage tube and the second temporary storage tube.
[0010] Preferably, the fixing unit includes a mounting plate and a bolt. The mounting plate is connected to the outer peripheral surface of the second temporary storage tube and is arranged parallel to the outer peripheral surface of the first temporary storage tube. The mounting plate is provided with a first threaded through hole, and the bolt is threaded in the first threaded through hole. The bolt can be moved to abut against the first temporary storage tube.
[0011] Preferably, the first temporary storage tube has a first opening and a first observation window at the first opening, and the second temporary storage tube has a second opening and a second observation window at the second opening, and the second observation window can be moved to overlap with the first observation window.
[0012] Preferably, the second discharge assembly includes a second discharge pipe and a fourth valve, wherein the inlet end of the fourth valve is connected to and communicates with the end of the second temporary storage pipe that is away from the first temporary storage pipe, and the second discharge pipe is connected to and communicates with the discharge end of the fourth valve.
[0013] Preferably, the first valve, the second valve, the third valve, and the fourth valve are all solenoid valves.
[0014] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0015] In this invention, the device can separate foreign objects and materials through multiple valves and transport pipelines, thereby effectively ensuring the purity of the materials. The device has a simple structure and is easy to operate. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of a reaction vessel that facilitates the removal of impurities, as proposed in this utility model.
[0017] Figure 2 This is a side view of a reaction vessel that facilitates impurity removal, as proposed in this utility model.
[0018] Figure 3 This is a partially enlarged structural diagram of outlet A in a reaction vessel that facilitates impurity removal, as proposed in this utility model.
[0019] Reference numerals in the attached drawings: 1. Reactor body; 2. First connecting pipe; 3. First valve; 4. T-connector; 5. Second connecting pipe; 6. Second valve; 7. First discharge pipe; 8. Second discharge pipe; 9. Third valve; 10. First temporary storage pipe; 11. Second temporary storage pipe; 12. Mounting plate; 13. Bolt; 14. Fourth valve. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] like Figure 1-3As shown, the present invention proposes a reaction vessel for easy impurity cleaning, comprising a reaction vessel body 1, a first connecting pipe 2, a first valve 3, and a three-way pipe 4. The bottom end of the first connecting pipe 2 is connected to the discharge end of the reaction vessel body 1. The first valve 3 is located at the bottom end of the first connecting pipe 2. The end of the first connecting pipe 2 away from the reaction vessel body 1 is connected to and communicates with the inlet end of the first valve 3. The discharge end of the first valve 3 is connected to the three-way pipe 4. One end of the three-way pipe 4 is provided with a first discharge component, and the other end of the three-way pipe 4 is provided with a temporary storage component. The discharge end of the temporary storage component is provided with a second discharge component. The connection between the reaction vessel body 1 and the first connecting pipe 2 is located at the bottom of the reaction vessel body 1. The cross-section of the reaction vessel body 1 is semi-circular.
[0024] Furthermore, the device achieves effective separation of impurities precipitated at the bottom of the reactor through the combination of the reactor body 1, the first connecting pipe 2, the first valve 3 and the three-way pipe 4. By controlling the opening and closing of the first valve 3, the material can flow to the first discharge component and allow foreign matter to flow into the temporary storage component, thereby preventing foreign matter from mixing into the material and improving the purity of the material.
[0025] Furthermore, this application also proposes that the first discharge assembly includes a second connecting pipe 5, a second valve 6 and a first discharge pipe 7. The second connecting pipe 5 is connected to one end of the three-way pipe 4, and the end of the second connecting pipe 5 away from the three-way pipe 4 is connected to the second valve 6 and communicates with its feed end. The discharge pipe of the second valve 6 is connected to the first discharge pipe 7 and communicates with each other.
[0026] The technical solution achieves precise control of material flow by setting a second connecting pipe 5, a second valve 6 and a first discharge pipe 7, ensuring that the material can be smoothly discharged from the three-way pipe 4. When material discharge is required, it is only necessary to close the temporary storage component and open the second valve 6 and the first valve 3 to effectively complete the material discharge operation.
[0027] Furthermore, this application also proposes that the temporary storage component includes a first temporary storage tube 10 and a second temporary storage tube 11. The first temporary storage tube 10 is connected to and communicates with the three-way pipe 4 through a third valve 9. The first temporary storage tube 10 is sealed and slidably disposed inside the second temporary storage tube 11. One end of the first temporary storage tube 10 away from the second temporary storage tube 11 is connected to the other end of the three-way pipe 4. One end of the second temporary storage tube 11 away from the first temporary storage tube 10 is connected to and communicates with the feed end of the second discharge component. The second temporary storage tube 11 is provided with a fixing unit for fixing the first temporary storage tube 10 and the second temporary storage tube 11.
[0028] Specifically, the sealed sliding arrangement of the first temporary storage tube 10 and the second temporary storage tube 11 allows the temporary storage component to flexibly adjust the storage space to accommodate different amounts of precipitated impurities.
[0029] In an optional embodiment, the fixing unit includes a mounting plate 12 and a bolt 13. The mounting plate 12 is connected to the outer peripheral surface of the second temporary storage tube 11 and is arranged parallel to the outer peripheral surface of the first temporary storage tube 10. The mounting plate 12 has a first threaded through hole, and the bolt 13 is threaded into the first threaded through hole. The bolt 13 can be moved to abut against the first temporary storage tube 10. This fixing method ensures the stability of the first temporary storage tube 10 and the second temporary storage tube 11 during operation and prevents displacement caused by vibration or pressure changes.
[0030] In a preferred embodiment, the first temporary storage tube 10 has a first opening with a first observation window at the opening, and the second temporary storage tube 11 has a second opening with a second observation window at the opening. The second observation window can be moved to overlap with the first observation window. This design allows operators to observe the sediment and impurities within the temporary storage components in real time, enabling timely cleaning or adjustment.
[0031] Therefore, the technical solution of this application effectively solves the problem of the inability to temporarily store and clean precipitated impurities in the prior art through the design of the temporary storage component. The sealed sliding arrangement of the first temporary storage tube 10 and the second temporary storage tube 11, as well as the setting of the fixing unit, ensure the stability and flexibility of the temporary storage component. At the same time, the design of the observation window improves the convenience and safety of operation. Compared with the prior art, the technical solution of this application can better adapt to the needs of precipitated impurity treatment under different working conditions, and improves the practicality and reliability of the device.
[0032] Specifically, the first and second observation windows allow operators to observe the material status inside the temporary storage component in real time, thereby better controlling the material flow and separation process.
[0033] In a preferred embodiment, the first and second observation windows can be made of transparent materials, such as high-strength glass or transparent plastic, to ensure clarity and durability of observation. Furthermore, the edges of the observation windows can be sealed to prevent material leakage or the entry of external impurities.
[0034] Furthermore, this application also proposes that the second discharge assembly includes a second discharge pipe 8 and a fourth valve 14, wherein the inlet end of the fourth valve 14 is connected to and communicates with the end of the second temporary storage pipe 11 that is away from the first temporary storage pipe 10, and the second discharge pipe 8 is connected to and communicates with the discharge end of the fourth valve 14.
[0035] Specifically, this technical solution, by setting a fourth valve 14 and a second discharge pipe 8, can effectively control the discharge process of foreign objects, prevent foreign objects from mixing into the material, and thus ensure the purity of the material.
[0036] Furthermore, this application proposes that the first valve 3, the second valve 6, the third valve 9, and the fourth valve 14 are all solenoid valves. A solenoid valve is a valve that controls the flow of fluid through electromagnetic force, characterized by fast response speed and high control precision. Therefore, using solenoid valves as the first valve 3, the second valve 6, the third valve 9, and the fourth valve 14 can effectively improve the control precision and response speed of the device.
[0037] In this invention, when foreign matter needs to be discharged during use, the second valve 6 and the fourth valve 14 are closed, and the first valve 3 and the third valve 9 are opened. The foreign matter in the reactor body 1 will fall into the first temporary storage tube 10 and the second temporary storage tube 11 through the first connecting pipe 2 and the three-way pipe 4. After the foreign matter is separated, the first valve 3 and the third valve 9 are closed, and the fourth valve 14 is opened, so that the foreign matter will fall into the second discharge pipe 8 for discharge. After the foreign matter is separated, when the material needs to be discharged, only the first valve 3 and the second valve 6 need to be opened, and the third valve 9 needs to be closed. The material will flow into the first discharge pipe 7 through the first connecting pipe 2 and the three-way pipe 4 for discharge. This device can separate foreign matter and material through multiple valves and transport pipes, thereby effectively ensuring the purity of the material. Moreover, the device has a simple structure and is easy to operate.
[0038] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A reaction vessel that facilitates impurity removal, characterized in that, The reactor includes a reactor body (1), a first connecting pipe (2), a first valve (3), and a three-way pipe (4). The bottom end of the first connecting pipe (2) is connected to the discharge end of the reactor body (1). The first valve (3) is located at the bottom end of the first connecting pipe (2). The end of the first connecting pipe (2) away from the reactor body (1) is connected to the feed end of the first valve (3) and they are interconnected. The discharge end of the first valve (3) is connected to the three-way pipe (4). One end of the three-way pipe (4) is provided with a first discharge component. The other end of the three-way pipe (4) is provided with a temporary storage component. The discharge end of the temporary storage component is provided with a second discharge component.
2. The reaction vessel for easy impurity removal according to claim 1, characterized in that, The first discharge assembly includes a second connecting pipe (5), a second valve (6) and a first discharge pipe (7). The second connecting pipe (5) is connected to one end of the three-way pipe (4). The end of the second connecting pipe (5) away from the three-way pipe (4) is connected to the second valve (6) and communicates with its feed end. The discharge pipe of the second valve (6) is connected to the first discharge pipe (7) and communicates with each other.
3. The reaction vessel for easy impurity removal according to claim 2, characterized in that, The temporary storage assembly includes a first temporary storage tube (10) and a second temporary storage tube (11). The first temporary storage tube (10) is connected to the three-way pipe (4) through a third valve (9) and communicates with each other. The first temporary storage tube (10) is sealed and slidably disposed inside the second temporary storage tube (11). One end of the first temporary storage tube (10) away from the second temporary storage tube (11) is connected to the other end of the three-way pipe (4). One end of the second temporary storage tube (11) away from the first temporary storage tube (10) is connected to the feed end of the second discharge assembly and communicates with each other. The second temporary storage tube (11) is provided with a fixing unit for fixing the first temporary storage tube (10) and the second temporary storage tube (11).
4. The reaction vessel for easy impurity removal according to claim 3, characterized in that, The fixing unit includes a mounting plate (12) and a bolt (13). The mounting plate (12) is connected to the outer peripheral surface of the second temporary storage tube (11). The mounting plate (12) is arranged parallel to the outer peripheral surface of the first temporary storage tube (10). The mounting plate (12) is provided with a first threaded through hole. The bolt (13) is threaded in the first threaded through hole. The bolt (13) can be moved to abut against the first temporary storage tube (10).
5. The reaction vessel for easy impurity removal according to claim 4, characterized in that, The first temporary storage tube (10) is provided with a first opening and a first observation window at the first opening. The second temporary storage tube (11) is provided with a second opening and a second observation window at the second opening. The second observation window can be moved to overlap with the first observation window.
6. The reaction vessel for easy impurity removal according to claim 4, characterized in that, The second discharge assembly includes a second discharge pipe (8) and a fourth valve (14). The inlet end of the fourth valve (14) is connected to and communicates with the end of the second temporary storage pipe (11) away from the first temporary storage pipe (10). The second discharge pipe (8) is connected to and communicates with the discharge end of the fourth valve (14).
7. The reaction vessel for easy impurity removal according to claim 6, characterized in that, The first valve (3), the second valve (6), the third valve (9) and the fourth valve (14) are all solenoid valves.