Automatic rust removal structure for mesh belt of wine bottle annealing kiln

Abstract

The utility model discloses an automatic rust removal structure for a mesh belt of a wine bottle annealing kiln, which relates to the technical field of manufacturing of glass containers and comprises a tension spring, a linear bearing and a guide rod which are arranged between a compression roller and a rack, guide rods fixedly mounted on the rack are arranged at the two ends of the compression roller respectively, and the end part of the compression roller is rotationally mounted and connected with the linear bearing and is mounted on the guide rods through the linear bearing in a sliding fit manner; a tension spring is connected between the linear bearing and the rack, and the elastic force of the tension spring tends to enable the pressing roller to press the annealing kiln mesh belt. By means of the elastic force of the spring and the sliding pair between the guide rod and the linear bearing, the installation position of the pressing roller is automatically and adaptively adjusted according to the abrasion condition of the brush roller, it is guaranteed that the brush roller and the annealing kiln mesh belt are in good pressing contact, and then the cleaning effect of the rust removing structure on sundries and rust attached to the surface of the annealing kiln mesh belt is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of glass container manufacturing technology, specifically to a rust removal structure for removing debris and rust adhering to the mesh belt of an annealing furnace. Background Technology

[0002] Glass bottles and jars are common containers widely used in industrial production and daily life. For example, glass bottles are commonly used for filling and packaging wine products.

[0003] In glass bottle and jar production, glass bottles and jars formed by the bottle-making machine are conveyed into the annealing furnace by the conveyor belt for annealing. Debris and rust easily adhere to the surface of the annealing furnace conveyor belt. To prevent this debris and rust from adhering to the bottom of the glass bottles and jars, a rust removal structure must be installed to promptly clean the surface of the annealing furnace conveyor belt.

[0004] The existing rust removal structure consists of a pair of pressure rollers and brush rollers that rotate and press against the lower half of the annealing kiln mesh belt. During production, the annealing kiln mesh belt is pressed between the pressure rollers and brush rollers. The debris and rust adhering to the surface of the annealing kiln mesh belt are removed from the annealing kiln mesh belt by the combined action of the movement of the annealing kiln mesh belt and the rolling friction between the annealing kiln mesh belt and the brush rollers.

[0005] However, in actual production, as production progresses, the brush rollers gradually wear down to the point that they can no longer maintain good pressure contact with the annealing kiln mesh belt. This results in the inability to remove the debris and rust adhering to the surface of the annealing kiln mesh belt in a timely manner, affecting the quality of glass bottle and jar products. Utility Model Content

[0006] This invention aims to overcome the shortcomings of the existing technology by providing an automatic rust removal structure for a wine bottle annealing kiln mesh belt.

[0007] This utility model adopts the following technical solution to solve the technical problem: an automatic rust removal structure for a wine bottle annealing kiln mesh belt, wherein the annealing kiln mesh belt is elliptical and tensioned on the mesh belt roller, and glass bottles are placed sequentially on the top of the upper half of the annealing kiln mesh belt. The pressure roller and the brush roller are arranged opposite to each other, located below and above the lower half of the annealing kiln mesh belt respectively, and rolling and pressing against the bottom and top surfaces of the lower half of the annealing kiln mesh belt respectively. The brush roller is rotatably mounted on the frame, and a tension spring, a linear bearing and a guide rod are provided between the pressure roller and the frame.

[0008] The pressure roller has guide rods fixed to the frame at both ends. The end of the pressure roller is rotatably connected to a linear bearing and is slidably mounted to the guide rod through the linear bearing. A rotating pair is formed between the pressure roller and the linear bearing to support the pressure roller to rotate around its own axis. A sliding pair is formed between the linear bearing and the guide rod to support the pressure roller to move upward or downward.

[0009] The tension spring is connected between the linear bearing and the frame, and the elastic force of the tension spring tends to cause the pressure roller to press the annealing kiln mesh belt tightly.

[0010] Furthermore, it also includes a bearing housing and a bearing;

[0011] Both ends of the brush roller are rotatably connected to the frame via the bearing seat and the bearing, respectively.

[0012] Both ends of the pressure roller are respectively connected to the linear bearing via the bearing housing and the bearing.

[0013] Furthermore, a pair of linear bearings are symmetrically provided on both sides of the end of the pressure roller, and the bearing housing is installed and fixed between the pair of linear bearings.

[0014] Furthermore, it also includes a drive motor, a reducer, a transmission chain, a drive sprocket, and a driven sprocket;

[0015] The drive motor is mounted and fixed on the frame, and its output end is shaft-connected to the input end of the reducer. The output end of the reducer is shaft-connected to the drive sprocket at one end of the brush roller, and the driven sprocket is shaft-connected to the corresponding end of the brush roller. The transmission chain is tensioned on the drive sprocket and the driven sprocket.

[0016] Furthermore, the pressure roller is equipped with two brush rollers, and the driven sprockets are respectively shaft-connected to the ends of the two brush rollers;

[0017] The two brush rollers are symmetrically arranged below the pressure roller on both sides, and the transmission chain is correspondingly tensioned on the driving sprocket and the two driven sprockets.

[0018] Furthermore, the drive motor is an independently frequency-controlled drive motor.

[0019] Furthermore, the upper to middle part of the guide rod has an optical axis structure, which is slidably installed with the linear bearing, and the lower part has a threaded structure, which is installed and fixed with the frame through the threaded structure.

[0020] Furthermore, the brush roller is a stainless steel wire roller.

[0021] Furthermore, the pressure roller is made of carbon steel.

[0022] This utility model provides an automatic rust removal structure for a mesh belt in a wine bottle annealing kiln, which has the following beneficial effects:

[0023] 1. This utility model utilizes the elastic force of the spring and the sliding pair between the guide rod and the linear bearing to automatically and adaptively adjust the installation position of the pressure roller according to the wear condition of the brush roller, ensuring good pressing contact between the brush roller and the annealing kiln mesh belt, thereby ensuring the cleaning effect of the rust removal structure on the surface of the annealing kiln mesh belt of the rust removal structure.

[0024] 2. This utility model independently drives the brush roller to rotate via a drive motor, and can adjust the speed and direction of the brush roller according to actual needs to achieve a better cleaning effect.

[0025] 3. This utility model requires virtually no manual adjustment, reducing the labor intensity of workers and ensuring continuous production. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the isometric structure of this utility model.

[0027] In the picture:

[0028] 1. Drive motor, 2. Transmission chain, 3. Drive sprocket, 4. Pressure roller, 5. Brush roller, 6. Bearing housing, 7. Tension spring, 8. Linear bearing, 9. Guide rod, 10. Annealing kiln mesh belt. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] An automatic rust removal structure for a wine bottle annealing kiln mesh belt, such as Figure 1 As shown, the structural relationship is as follows: the annealing furnace mesh belt 10 is tensioned on the mesh belt roller in an elliptical ring structure. Glass bottles and jars are placed on the top of the upper half of the annealing furnace mesh belt in sequence. The pressure roller 4 and the brush roller 5 are arranged opposite to each other, located below and above the lower half of the annealing furnace mesh belt, respectively, and rolling and pressing against the bottom and top surfaces of the lower half of the annealing furnace mesh belt, respectively. The brush roller 5 is rotatably installed on the frame. A tension spring 7, a linear bearing 8 and a guide rod 9 are also provided between the pressure roller 4 and the frame.

[0031] The pressure roller 4 has guide rods 9 installed and fixed on the frame at both ends. The end of the pressure roller 4 is rotatably connected to the linear bearing 8 and is slidably installed on the guide rod 9 through the linear bearing 8. A rotating pair is formed between the pressure roller 4 and the linear bearing 8 to support the pressure roller 4 to rotate around its own axis. A sliding pair is formed between the linear bearing 8 and the guide rod 9 to support the pressure roller 4 to move upward or downward.

[0032] A tension spring 7 is provided between the linear bearing 8 and the frame. The elastic force of the tension spring 7 tends to make the pressure roller 4 press the annealing kiln mesh belt 10 tightly.

[0033] Preferably, it also includes a bearing housing 6 and a bearing;

[0034] The two ends of the brush roller 5 are rotatably connected to the frame via bearing seats 6 and bearings, respectively.

[0035] The two ends of the pressure roller 4 are respectively connected to the linear bearing 8 through the bearing seat 6 and the bearing, so as to reduce the friction force on the pressure roller 4 and the brush roller 5 during the movement, improve the smoothness of the movement of the pressure roller 4 and the brush roller 5, and extend the service life of the pressure roller 4 and the brush roller 5.

[0036] Preferably, a pair of linear bearings 8 are symmetrically provided on both sides of the end of the pressure roller 4, and the bearing seat 6 is installed and fixed between the pair of linear bearings 8 to improve the symmetry of the structure, optimize the stress distribution of the structure, and improve the stability and service life of the structure.

[0037] Preferably, it also includes a drive motor 1, a reducer, a transmission chain 2, a drive sprocket 3, and a driven sprocket;

[0038] The drive motor 1 is mounted and fixed on the frame. Its output end is shaft-connected to the input end of the reducer. The output end of the reducer is shaft-connected to the position of one end of the brush roller 5, and the corresponding end of the brush roller 5 is shaft-connected to the driven sprocket. The transmission chain 2 is tensioned on the drive sprocket 3 and the driven sprocket.

[0039] Preferably, the pressure roller 4 is equipped with two brush rollers 5, and driven sprockets are respectively shaft-connected to the ends of the two brush rollers 5;

[0040] Two brush rollers 5 are symmetrically arranged below the pressure roller 4 on both sides, and the transmission chain 2 is correspondingly tensioned on the drive sprocket 3 and the two driven sprockets.

[0041] Preferably, the drive motor 1 is an independently frequency-controlled drive motor, which can adjust the speed and direction of the brush roller 5 according to actual needs.

[0042] Preferably, the upper to middle part of the guide rod 9 has an optical axis structure, which is slidably installed with the linear bearing 8, and the lower part has a threaded structure, which is installed and fixed with the frame through the threaded structure.

[0043] Preferably, the brush roller 5 is a stainless steel wire roller.

[0044] Preferably, the pressure roller 4 is made of carbon steel.

[0045] When using the above-mentioned rust removal structure to remove debris and rust adhering to the surface of the annealing kiln mesh belt, the pressure roller 4 presses down the lower half of the annealing kiln mesh belt, keeping the bottom surface of the lower half of the annealing kiln mesh belt in close contact with the brush roller 5; during the movement of the annealing kiln mesh belt, the debris and rust adhering to the bottom surface of the lower half of the annealing kiln mesh belt fall off the surface of the annealing kiln mesh belt under the action of friction between the annealing kiln mesh belt and the brush roller 5.

[0046] During operation, the brush roller 5 continuously wears down, causing the contact position between the brush roller 5 and the annealing kiln mesh belt to gradually move downward. During this process, the linear bearing 8 slides down along the guide rod 9 under the action of the spring force of the spring 7, which drives the installation position of the pressure roller 4 to descend adaptively, so as to always keep the annealing kiln mesh belt pressed tightly onto the brush roller 5 and ensure the cleaning effect of the rust removal structure.

[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0048] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic rust removal structure for a glass bottle annealing kiln mesh belt, wherein the annealing kiln mesh belt (10) is tensioned on a mesh belt roller in an elliptical ring structure, glass bottles are placed sequentially on the top of the upper half of the annealing kiln mesh belt, and pressure rollers (4) and brush rollers (5) are arranged opposite to each other, located below and above the lower half of the annealing kiln mesh belt respectively, and rolling and pressing against the bottom and top surfaces of the lower half of the annealing kiln mesh belt respectively, and the brush rollers (5) are rotatably mounted on the frame, characterized in that: A tension spring (7), a linear bearing (8), and a guide rod (9) are also provided between the pressure roller (4) and the frame. The pressure roller (4) has guide rods (9) fixed to the frame at both ends. The end of the pressure roller (4) is rotatably connected to the linear bearing (8) and is slidably mounted on the guide rod (9) through the linear bearing (8). A rotating pair is formed between the pressure roller (4) and the linear bearing (8) to support the pressure roller (4) to rotate around its own axis. A sliding pair is formed between the linear bearing (8) and the guide rod (9) to support the pressure roller (4) to move upward or downward. The linear bearing (8) is connected to the frame by the tension spring (7), and the elastic force of the tension spring (7) tends to make the pressure roller (4) press the annealing kiln mesh belt (10).

2. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 1, characterized in that: It also includes a bearing housing (6) and a bearing; The two ends of the brush roller (5) are rotatably connected to the frame via the bearing seat (6) and the bearing, respectively. The two ends of the pressure roller (4) are respectively connected to the linear bearing (8) through the bearing seat (6) and the bearing.

3. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 2, characterized in that: A pair of linear bearings (8) are symmetrically arranged on both sides of the end of the pressure roller (4), and the bearing seat (6) is installed and fixed between the pair of linear bearings (8).

4. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 1, characterized in that: It is also equipped with a drive motor (1), a reducer, a transmission chain (2), a drive sprocket (3), and a driven sprocket; The drive motor (1) is mounted and fixed on the frame, and its output end is axially connected to the input end of the reducer. The output end of the reducer is axially connected to the drive sprocket (3) at one end of the brush roller (5), and the driven sprocket is axially connected to the corresponding end of the brush roller (5). The transmission chain (2) is tensioned on the drive sprocket (3) and the driven sprocket.

5. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 4, characterized in that: The pressure roller (4) is equipped with two brush rollers (5), and the driven sprockets are respectively shaft-connected to the ends of the two brush rollers (5); The two brush rollers (5) are symmetrically arranged below the pressure roller (4) on both sides, and the transmission chain (2) is correspondingly tensioned on the driving sprocket (3) and the two driven sprockets.

6. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 4 or 5, characterized in that: The drive unit (1) is an independently frequency-controlled drive motor.

7. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 1, characterized in that: The upper part of the guide rod (9) has an optical axis structure from the middle to the upper part, which is slidably installed with the linear bearing (8). The lower part has a threaded structure, which is installed and fixed with the frame through the threaded structure.

8. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 1, characterized in that: The brush roller (5) is a stainless steel wire roller.

9. The automatic rust removal structure for a wine bottle annealing kiln mesh belt according to claim 1, characterized in that: The pressure roller (4) is made of carbon steel.

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