Sediment separation device for water conservancy project

Abstract

The utility model discloses a sediment separation device for hydraulic engineering, and relates to the technical field of hydraulic engineering. According to the sediment separation device for the water conservancy project, through a pressure sensor, an electric telescopic rod and a control panel, the contact pressure between a scraper blade and a second sieve plate and a third sieve plate is monitored in real time, the downward pressing force of the scraper blade is dynamically adjusted, and compared with a traditional spring structure, the cleaning force control precision is improved, so that cleaning failure caused by insufficient pressure is prevented; the abrasion of the screen mesh caused by overlarge pressure is also avoided; the second sieve plate intercepts large-particle broken stones, the third sieve plate separates fine sand in silt, the silt screened by the second sieve plate is subjected to secondary crushing in cooperation with the crushing roller, the vibrator is started, the screen generates high-frequency micro-vibration and auxiliary cleaning, the scraper and the spray head work cooperatively, the spray head sprays water flow directionally, and the double cleaning effects of mechanical scraping and hydraulic scouring are achieved. And the screen mesh blocking rate is reduced.

Description

Technical Field

[0001] This utility model relates to the field of water conservancy engineering technology, specifically to a sediment separation device for water conservancy projects. Background Technology

[0002] Water conservancy projects are a general term for various engineering constructions undertaken to control, utilize, and protect surface and groundwater resources and the environment. Water conservancy projects are widely constructed due to their scientific and developmental nature. However, if the gravel and sediment generated during the construction process are not treated in a timely manner, they will cause waste to nature. Therefore, various sediment separators have emerged.

[0003] Therefore, Chinese Patent Publication No. CN 219231692 U proposes an automated sediment separation device for water conservancy projects. The automated sediment separation device for water conservancy projects includes a fixed base, a processing box fixedly connected to the top of the fixed base, and a first servo motor fixedly connected to the top of one end of the discharge box. The automated sediment separation device for water conservancy projects provided by this utility model, through the arrangement of a first servo motor, a first turntable, a belt, a second turntable, a crushing disc, a sieve plate, and a collection frame, drives the first servo motor to rotate the first turntable, which in turn drives the belt and the second turntable to rotate, thereby causing the crushing disc to crush the gravel in the sediment. Simultaneously, the sieve plate effectively filters the sediment and crushed gravel, improving the applicability to different types of gravel and increasing the utilization rate of the automated sediment separation device for water conservancy projects.

[0004] However, the automated sediment separation device used in this water conservancy project employs a spring-pressed scraper. After long-term use, the spring is prone to fatigue and deformation, resulting in a loose fit between the scraper and the screen, deteriorating the cleaning effect and thus causing defects in the device's operation. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a sediment separation device for water conservancy projects, thereby solving the problems mentioned in the background section:

[0006] However, the automated sediment separation device used in this water conservancy project employs a spring-pressed scraper. After long-term use, the spring is prone to fatigue and deformation, resulting in a loose fit between the scraper and the screen, deteriorating the cleaning effect and thus causing defects in the device's operation.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A sediment separation device for water conservancy projects includes a base, a box fixedly connected to one top end of the base, a second screen plate fixedly connected inside the box, a third screen plate fixedly connected inside the box and directly below the second screen plate, a connecting frame fixedly connected to one end of the second and third screen plates through one side of the box, a vibrator provided on one side of the connecting frame, a sliding rod fixedly connected inside the box, a movable plate slidably connected to the outside of the sliding rod, a mounting box fixedly connected to the top of the movable plate, a fixed plate fixedly connected inside the mounting box, an electric telescopic rod fixedly connected to the top of the fixed plate, a fixed frame slidably connected inside the mounting box, a scraper fixedly connected to the bottom of the fixed frame through the bottom of the movable plate, two sets of scrapers, the bottoms of the two sets of scrapers respectively in contact with the second and third screen plates, the output end of the electric telescopic rod through the bottom of the fixed plate and fixedly connected to the fixed frame, pressure sensors symmetrically fixedly connected to both sides of the scraper, a nozzle fixedly connected to the bottom of the movable plate, and crushing rollers symmetrically rotatably connected inside the box.

[0009] Preferably, the housing is internally rotatably connected to a reciprocating lead screw, and the end of the moving plate away from the slide bar is threadedly connected to the reciprocating lead screw.

[0010] Preferably, a first collection box is fixedly connected to one side of the box body, and a second collection box is fixedly connected to one side of the box body and above the first collection box, with a first sieve plate fixedly connected inside the second collection box.

[0011] Preferably, a second guide plate is fixedly connected to the side of the box near the second collection box, and a first guide plate is fixedly connected to the bottom of a set of second sieve plates.

[0012] Preferably, there are two sets of reciprocating lead screws, and one end of each set of reciprocating lead screws passes through one side of the housing and is fixedly connected to a pulley. There are two sets of pulleys, and the two sets of pulleys are connected by a transmission belt.

[0013] Preferably, a first connecting pipe is fixedly connected to the top of the movable plate, one end of the first connecting pipe passes through one side of the movable plate and is fixedly connected to the nozzle, a hose is fixedly connected to one end of the first connecting pipe, and a second connecting pipe is fixedly connected to the end of the hose away from the first connecting pipe, passing through one side of the housing, and one side of the second connecting pipe is fixedly connected to the housing.

[0014] Preferably, a drive motor is fixedly connected to the outside of the housing via a support frame, and one end of a set of reciprocating lead screws passes through one side of the support frame and is fixedly connected to the output end of the drive motor.

[0015] Preferably, a motor gear set is installed on one side of the housing, one end of the crushing roller is fixedly connected to the motor gear set, and a control panel is installed on one side of the housing.

[0016] This utility model provides a sediment separation device for hydraulic engineering. Compared with the prior art, it has the following advantages:

[0017] 1. The sediment separation device used in this water conservancy project monitors the contact pressure between the scraper and the second and third screen plates in real time through pressure sensors, electric telescopic rods and control panels, and dynamically adjusts the downward pressure of the scraper. Compared with the traditional spring structure, the cleaning force control accuracy is improved, which not only prevents cleaning failure caused by insufficient pressure, but also avoids screen wear caused by excessive pressure.

[0018] 2. The water conservancy project uses a sediment separation device. The second screen plate intercepts large particles of gravel, and the third screen plate separates fine sand from the sediment. The crushing rollers further crush the sediment after it has been screened by the second screen plate. The vibrator is turned on to generate high-frequency micro-vibration of the screen to assist in cleaning. The scraper and the nozzle work together, and the nozzle sprays water in a directional manner to achieve a dual cleaning effect of mechanical scraping and water flushing, thus reducing the screen clogging rate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the internal structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0022] Figure 4 This is a schematic diagram of the internal structure of the mounting box of this utility model.

[0023] In the diagram: 1. Base; 2. Housing; 3. First collection box; 4. Second collection box; 5. Motor gear set; 6. Reciprocating screw; 7. Moving plate; 8. Slide rod; 9. First sieve plate; 10. First guide plate; 11. Crushing roller; 12. Connecting frame; 13. Vibrator; 14. Mounting box; 15. Electric telescopic rod; 16. Hose; 17. Fixing plate; 18. First connecting pipe; 19. Nozzle; 20. Scraper; 21. Fixing frame; 22. Pressure sensor; 23. Drive motor; 24. Pulley; 25. Transmission belt; 26. Second guide plate; 27. Second connecting pipe; 28. Second sieve plate; 29. ​​Third sieve plate; 30. Control panel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution: a sediment separation device for water conservancy projects, including a base 1, a box 2 fixedly connected to one end of the top of the base 1, a second screen plate 28 fixedly connected inside the box 2 for screening gravel in the sediment, a third screen plate 29 fixedly connected inside the box 2 and directly below the second screen plate 28 for separating sediment, and a connecting frame 12 fixedly connected to one end of the second screen plate 28 and the third screen plate 29 passing through one side of the box 2, with a vibrator 13 on one side of the connecting frame 12. When the vibrator 13 is turned on, the second screen plate is driven through the connecting frame 12. The second and third screen plates 28 and 29 vibrate simultaneously to prevent mud and sand from clogging them. A sliding rod 8 is fixedly connected inside the housing 2. Two sets of sliding rods 8 are provided: one set is located above the second screen plate 28, and the other set is located above the third screen plate 29. A movable plate 7 is slidably connected to the outer side of the sliding rod 8, moving along the outer side of the sliding rod 8. A mounting box 14 is fixedly connected to the top of the movable plate 7, moving the mounting box 14 along with it. A fixed plate 17 is fixedly connected inside the mounting box 14, and an electric telescopic rod 15 is fixedly connected to the top of the fixed plate 17. A fixed frame 21 is slidably connected inside the mounting box 14. The fixed frame 21 moves along the inside of the second collection box 4. A scraper 20 is fixedly connected to the bottom of the fixed frame 21 through the bottom of the moving plate 7. The movement of the fixed frame 21 moves the scraper 20. There are two sets of scrapers 20. The bottoms of the two sets of scrapers 20 are respectively in contact with the second screen plate 28 and the third screen plate 29. The movement of the two sets of scrapers 20 cleans the surfaces of the second screen plate 28 and the third screen plate 29. The output end of the electric telescopic rod 15 passes through the bottom of the fixed plate 17 and is fixedly connected to the fixed frame 21. The movement of the electric telescopic rod 15 moves the fixed frame 21. The moving plate 20 has pressure sensors 22 fixedly connected symmetrically on both sides to monitor the pressure between the scraper 20 and the second screen plate 28 and the third screen plate 29, so as to better adjust the position of the scraper 20. The bottom of the moving plate 7 is fixedly connected to the nozzle 19, which sprays water to separate the mud and sand on the surface of the second screen plate 28 and the third screen plate 29 and clean the surface of the second screen plate 28 and the third screen plate 29. The inside of the box 2 is symmetrically rotated and connected to the crushing rollers 11. The mud and sand filtered by the second screen plate 28 enters the two sets of crushing rollers 11, so that the larger solids in the mud and sand are crushed.

[0026] Furthermore, a reciprocating screw 6 is rotatably connected inside the housing 2, and the end of the moving plate 7 away from the slide bar 8 is threadedly connected to the reciprocating screw 6. The rotation of the reciprocating screw 6 moves the moving plate 7.

[0027] Furthermore, a first collection box 3 is fixedly connected to one side of the box body 2. A connection port is provided between the first collection box 3 and the box body 2, so that the sand screened by the third sieve plate 29 can enter the first collection box 3. A second collection box 4 is fixedly connected to one side of the box body 2 and above the first collection box 3. A connection groove is provided between the box body 2 and the second collection box 4, so that the gravel screened by the second sieve plate 28 can enter the second collection box 4. The first sieve plate 9 is fixedly connected inside the second collection box 4 to screen out the mud and sand contained in the gravel in the second collection box 4.

[0028] Furthermore, a second guide plate 26 is fixedly connected to the side of the box 2 near the second collection box 4. The mud and sand contained in the gravel in the second collection box 4 move along the second guide plate 26 to the surface of the third screen plate 29. A first guide plate 10 is fixedly connected to the bottom of a set of second screen plates 28, so that the mud and sand screened by the second screen plate 28 can fall more easily along the first guide plate 10 between the two sets of crushing rollers 11.

[0029] Furthermore, there are two sets of reciprocating lead screws 6. One end of each set of reciprocating lead screws 6 passes through one side of the housing 2 and is fixedly connected to a pulley 24. There are two sets of pulleys 24, and the two sets of pulleys 24 are connected by a transmission belt 25. With the cooperation of the two sets of pulleys 24 and the transmission belt 25, the two sets of reciprocating lead screws 6 rotate simultaneously.

[0030] Furthermore, a first connecting pipe 18 is fixedly connected to the top of the movable plate 7. One end of the first connecting pipe 18 passes through one side of the movable plate 7 and is fixedly connected to the nozzle 19. A hose 16 is fixedly connected to one end of the first connecting pipe 18. A second connecting pipe 27 is fixedly connected to the end of the hose 16 away from the first connecting pipe 18, passes through one side of the housing 2, and is fixedly connected to one side of the housing 2. Water is introduced into the first connecting pipe 18 through the second connecting pipe 27 and the hose 16, and then sprayed by the nozzle 19.

[0031] Furthermore, a drive motor 23 is fixedly connected to the outside of the housing 2 via a support frame. One end of a set of reciprocating lead screws 6 passes through one side of the support frame and is fixedly connected to the output end of the drive motor 23. After the drive motor 23 is turned on, it rotates the reciprocating lead screws 6.

[0032] Furthermore, a motor gear set 5 is installed on one side of the housing 2. One end of the crushing roller 11 is fixedly connected to the motor gear set 5. The motor gear set 5 includes a motor, a mounting frame, and two sets of gears. One end of each set of crushing rollers 11 is fixedly connected to the two sets of gears via a rotating shaft. One side of the mounting frame is rotatably connected to the two sets of gears, and the other side of the mounting frame is fixedly connected to the motor. The output end of the motor passes through one side of the mounting frame and is fixedly connected to the center of one side of a set of gears. When the motor is turned on, it drives the two sets of crushing rollers 11 to rotate under the action of the two sets of gears, crushing large solids in the mud and sand. A control panel 30 is installed on one side of the housing 2. The control panel 30 receives the signal from the pressure sensor 22 and dynamically adjusts the pressure of the electric telescopic rod 15 to ensure a constant cleaning force.

[0033] In use, first connect water to the second connecting pipe 27, then pour the silt into the inlet at the top of the box 2. Turn on the drive motor 23, vibrator 13, and motor gear set 5. After the vibrator 13 is turned on, it drives the second screen plate 28 and the third screen plate 29 to vibrate simultaneously through the connecting frame 12 to prevent silt from clogging the second screen plate 28 and the third screen plate 29. After the drive motor 23 is turned on, it drives the two sets of reciprocating screws 6 to rotate under the cooperation of the two sets of pulleys 24 and the transmission belt 25. The rotation of the reciprocating screws 6 drives the moving plate 7 to move. The movement of the moving plate 7 drives the scraper 20 to move through the fixed frame 21. The scraper 20 moves to clean the surface of the second screen plate 28 to prevent silt from remaining on the surface of the second screen plate 28. The second screen plate 28 is located at the top inside the box 2 and filters out the gravel in the silt. The filtered gravel enters the second collection box 4. The first screen plate 9 filters out the silt mixed in with the gravel. The filtered silt flows along the second guide plate 26. The sand falls onto the surface of the third screen plate 29. The sand screened by the second screen plate 28 falls along the first guide plate 10 into the space between the two sets of crushing rollers 11. Under the action of the motor gear set 5, the two sets of crushing rollers 11 rotate simultaneously to crush the larger solids in the sand. The crushed sand falls onto the surface of the third screen plate 29. Water enters the first connecting pipe 18 through the second connecting pipe 27 and the hose 16, and is finally sprayed out by the nozzle 19. The nozzle 19 washes the sand on the surfaces of the second screen plate 28 and the third screen plate 29. With the back-and-forth movement of the pressure sensor 22, the surface of the second screen plate 28 and the third screen plate 29 is better prevented from clogging, and the sand is better separated. The pressure sensor 22 monitors the pressure between the scraper 20 and the second screen plate 28 and the third screen plate 29. When the pressure value is too high, the electric telescopic rod 15 opens and moves the scraper 20 through the fixed frame 21 to adjust the position of the scraper 20. The separated sand enters the first collection box 3.

[0034] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sediment separation device for water conservancy projects, comprising a base (1), characterized in that: A box (2) is fixedly connected to the top end of the base (1). A second sieve plate (28) is fixedly connected inside the box (2). A third sieve plate (29) is fixedly connected inside the box (2) and directly below the second sieve plate (28). A connecting frame (12) is fixedly connected to one end of the second sieve plate (28) and the third sieve plate (29) through one side of the box (2). A vibrator (13) is provided on one side of the connecting frame (12). A slide rod (8) is fixedly connected inside the box (2). A moving plate (7) is slidably connected to the outside of the slide rod (8). A mounting box (14) is fixedly connected to the top of the moving plate (7). A fixing plate (17) is fixedly connected inside the mounting box (14). An electric telescopic rod (15) is fixedly connected to the top of the fixed plate (17). A fixed frame (21) is slidably connected inside the mounting box (14). A scraper (20) is fixedly connected to the bottom of the fixed frame (21) through the bottom of the moving plate (7). There are two sets of scrapers (20). The bottoms of the two sets of scrapers (20) are respectively attached to the second screen plate (28) and the third screen plate (29). The output end of the electric telescopic rod (15) passes through the bottom of the fixed plate (17) and is fixedly connected to the fixed frame (21). Pressure sensors (22) are symmetrically fixedly connected to both sides of the scraper (20). A nozzle (19) is fixedly connected to the bottom of the moving plate (7). A crushing roller (11) is symmetrically rotatably connected inside the box (2).

2. The sediment separation device for water conservancy projects according to claim 1, characterized in that: The housing (2) is rotatably connected to a reciprocating lead screw (6), and the end of the moving plate (7) away from the slide rod (8) is threadedly connected to the reciprocating lead screw (6).

3. The sediment separation device for water conservancy projects according to claim 1, characterized in that: A first collection box (3) is fixedly connected to one side of the box (2), and a second collection box (4) is fixedly connected to one side of the box (2) and above the first collection box (3). A first sieve plate (9) is fixedly connected inside the second collection box (4).

4. The sediment separation device for water conservancy projects according to claim 3, characterized in that: A second guide plate (26) is fixedly connected to the side of the box (2) near the second collection box (4), and a first guide plate (10) is fixedly connected to the bottom of a set of second sieve plates (28).

5. A sediment separation device for water conservancy projects according to claim 2, characterized in that: The reciprocating lead screw (6) is provided in two sets. One end of each set of the reciprocating lead screw (6) passes through one side of the housing (2) and is fixedly connected to a pulley (24). The pulley (24) is provided in two sets, and the two sets of pulleys (24) are connected by a transmission belt (25).

6. A sediment separation device for water conservancy projects according to claim 1, characterized in that: The top of the movable plate (7) is fixedly connected to a first connecting pipe (18). One end of the first connecting pipe (18) passes through one side of the movable plate (7) and is fixedly connected to the nozzle (19). One end of the first connecting pipe (18) is fixedly connected to a hose (16). The end of the hose (16) away from the first connecting pipe (18) passes through one side of the box (2) and is fixedly connected to a second connecting pipe (27). One side of the second connecting pipe (27) is fixedly connected to the box (2).

7. A sediment separation device for water conservancy projects according to claim 2, characterized in that: The outer side of the housing (2) is fixedly connected to a drive motor (23) via a support frame, and one end of a set of reciprocating lead screws (6) passes through one side of the support frame and is fixedly connected to the output end of the drive motor (23).

8. A sediment separation device for water conservancy projects according to claim 1, characterized in that: A motor gear set (5) is installed on one side of the housing (2), and one end of the crushing roller (11) is fixedly connected to the motor gear set (5). A control panel (30) is installed on one side of the housing (2).

Images