Rhombic pattern upright pile fabric
By designing diamond-patterned pile fabric on a double-layer double-rapier multi-arm loom, and utilizing the arrangement and interlacing rules of different pile warp yarns, the problem of the lack of flexibility in existing fabrics is solved, and a rich pile effect of diamond pattern is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG INNOVATION TEXTILE CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-15
AI Technical Summary
Existing double-layer double-rapier multi-arm looms produce warp-raised pile fabrics that lack flexibility, and the small, straight-lined pile products appear monotonous and lack diversity in home decoration.
The design uses a diamond-patterned pile fabric, which forms a diamond-patterned pile fabric structure by arranging and interlacing two different pile warp yarns and combining pile warp yarns of different colors or dyeing rates.
It achieves a rich variety of styles for velvet fabrics, presenting diamond patterns through the interlacing pattern of the pile warp yarns, thus enhancing the diversity and aesthetic appeal of the products.
Smart Images
Figure CN224243362U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile fabric technology, specifically a diamond-patterned pile fabric. Background Technology
[0002] Warp-raised fabrics are generally divided into jacquard warp-raised fabrics and plain warp-raised fabrics. Jacquard warp-raised fabrics are generally woven on jacquard double-layer double-rapier looms, while plain warp-raised fabrics are generally woven on double-layer double-rapier multi-arm looms. Double-layer double-rapier multi-arm looms mostly produce some plain pile products and some pile products with horizontal and vertical small patterns. The horizontal and vertical small pattern pile products have square patterns and lack dynamism, which is somewhat monotonous for home decoration. Therefore, this application provides a diamond-patterned pile fabric, which is a fabric with a diamond pattern pile structure woven on a double-layer double-rapier multi-arm loom. Utility Model Content
[0003] The purpose of this invention is to provide a diamond-patterned pile fabric, which aims to achieve a diamond-patterned pile fabric structure by arranging two different pile warp yarns according to a certain pattern and in accordance with the interlacing pattern required by the pattern.
[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: a diamond-patterned pile fabric, comprising: an upper ground fabric, a lower ground fabric, and pile;
[0005] The upper and lower ground fabrics are connected by pile warps, which include pile warp one, pile warp two, pile warp three, and pile warp four; the pile is formed by cutting pile warp one, pile warp two, pile warp three, and pile warp four.
[0006] The upper layer of fabric is woven from upper layer warp and upper layer weft yarns; the upper layer warp includes upper layer first warp, upper layer second warp, upper layer third warp, and upper layer fourth warp; the upper layer weft includes upper layer first weft, upper layer second weft, upper layer third weft, upper layer fourth weft, upper layer fifth weft, upper layer sixth weft, upper layer seventh weft, upper layer eighth weft, upper layer thirty-third weft, upper layer thirty-fourth weft, upper layer thirty-fifth weft, upper layer thirty-sixth weft, upper layer thirty-seventh weft, upper layer thirty-eighth weft, upper layer thirty-ninth weft, and upper layer fortieth weft.
[0007] The lower layer fabric is woven from lower layer warp and lower layer weft yarns; the lower layer warp includes lower layer first warp, lower layer second warp, lower layer third warp, and lower layer fourth warp; the lower layer weft includes lower layer first weft, lower layer second weft, lower layer third weft, lower layer fourth weft, lower layer fifth weft, lower layer sixth weft, lower layer seventh weft, lower layer eighth weft, lower layer thirty-third weft, lower layer thirty-fourth weft, lower layer thirty-fifth weft, lower layer thirty-sixth weft, lower layer thirty-seventh weft, lower layer thirty-eighth weft, lower layer thirty-ninth weft, and lower layer fortieth weft.
[0008] One pattern cycle includes thirty-two reed warp yarns, wherein the pile warp repeats sixteen times in the order of pile warp 4, pile warp 2, pile warp 3, and pile warp 1; the pile warp includes pile warp A yarn and pile warp B yarn; within one pattern cycle, pile warp A yarn and pile warp B yarn follow the following pattern:
[0009] AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB
[0010] The order corresponds to warp 4, warp 2, warp 3, and warp 1.
[0011] Based on the above scheme and as a preferred embodiment of the above scheme: the interlacing pattern of the first to the eighth shuttles is as follows:
[0012] First reed,
[0013] Wool warp 1, middle-lower-upper-lower-middle-lower;
[0014] The third velvet meridian is upper and lower, middle and lower, middle and lower, and upper and lower;
[0015] The first earthly meridian of the lower level, down, up ...;
[0016] The upper level is the first earthly meridian, followed by down-up-down-up-down-up;
[0017] The second meridian of the lower level, up and down, up and down, up and down, up and down;
[0018] The upper level is the second earthly meridian, with up and down, up and down, up and down, up and down;
[0019] The second reed,
[0020] The warp is two, down-up-down-up-middle-up-middle-up;
[0021] Four-ply warp, middle-upper-middle-upper-lower ...;
[0022] The lower third level meridian, up and down, up and down, up and down, up and down;
[0023] The upper third earth meridian, up and down, up and down, up and down, up and down;
[0024] The lower level, fourth meridian, down, up, down, up, down, up, down, up, down, up;
[0025] The upper level is the fourth earthly meridian, followed by the sequence of up, down, ...
[0026] Based on the above scheme and as a preferred embodiment of the above scheme: the interlacing pattern of the thirty-third to fortieth shuttles is as follows:
[0027] First reed,
[0028] Velvet meridian one, middle lower middle lower upper lower upper lower;
[0029] The third velvet meridian is upper and lower, upper and lower, middle and lower, middle and lower;
[0030] The first earthly meridian of the lower level, down, up ...;
[0031] The upper level is the first earthly meridian, followed by down-up-down-up-down-up;
[0032] The second meridian of the lower level, up and down, up and down, up and down, up and down;
[0033] The upper level is the second earthly meridian, with up and down, up and down, up and down, up and down;
[0034] The second reed,
[0035] Velvet Meridian 2, lower, upper, middle, upper, middle, upper, lower and upper;
[0036] Four-ply warp, middle-up-down-up-down-up-middle-up;
[0037] The lower third level meridian, up and down, up and down, up and down, up and down;
[0038] The upper third earth meridian, up and down, up and down, up and down, up and down;
[0039] The lower level, fourth meridian, down, up, down, up, down, up, down, up, down, up;
[0040] The upper level is the fourth earthly meridian, followed by the sequence of up, down, ...
[0041] Based on the above scheme and as a preferred embodiment of the above scheme: the pile warp A and the pile warp B are two different colored yarns or two yarns with different dyeing rates.
[0042] Based on the above scheme and as a preferred embodiment of the above scheme: the pile warp A is 300D polyester DTY, and the pile warp B is 300D polyester FDY.
[0043] Based on the above scheme and as a preferred embodiment of the above scheme: the upper and lower ground warp yarns are 200D polyester DTY, and the upper and lower weft yarns are 300D polyester DTY.
[0044] The beneficial effects of this utility model are: based on the diamond pattern pile fabric of this utility model, two different pile warp yarn materials are arranged according to a certain pattern and combined with the interlacing pattern required by the pattern. Due to the different colors or dyeing rates of the two different pile warp yarns, and the different light effects of the two yarns, the resulting fabric will present a diamond pattern pile effect according to the interlacing pattern of the pile warp yarns, thus enriching the product style. Attached Figure Description
[0045] Figure 1 This is a cross-sectional view of the first reed fabric of the first to eighth shuttles of the diamond-patterned pile fabric involved in this utility model.
[0046] Figure 2 This is a cross-sectional view of the second reed fabric from the first to the eighth shuttle of the diamond-patterned pile fabric involved in this utility model.
[0047] Figure 3 This is a cross-sectional view of the first reed fabric of the thirty-third to fortieth shuttles of the diamond-patterned pile fabric involved in this utility model.
[0048] Figure 4 This is a cross-sectional view of the second reed fabric of the thirty-third to fortieth shuttles of the diamond-patterned pile fabric involved in this utility model.
[0049] Figure 5 This is a diagram showing the weaving pattern of the rhombus-patterned pile fabric involved in this utility model.
[0050] Figure 6 This is a heddle pattern diagram for weaving the diamond-patterned pile fabric involved in this utility model.
[0051] Figure 7 This is the pattern diagram of the diamond-patterned pile fabric involved in this utility model;
[0052] Figure 8 This diagram shows the correspondence between warp warp 1, warp warp 2, warp warp 3, and warp warp 4 and warp warp A and warp warp B in the diamond-patterned pile fabric involved in this utility model.
[0053] In the diagram: P1 - Warp 1, P2 - Warp 2, P3 - Warp 3, P4 - Warp 4, 5 - Lower layer first geodesic, 6 - Lower layer third geodesic, 7 - Upper layer first geodesic, 8 - Upper layer third geodesic, 9 - Lower layer second geodesic, 10 - Lower layer fourth geodesic, 11 - Upper layer second geodesic, 12 - Upper layer fourth geodesic.
[0054] sw1 - First weft yarn of the upper layer, sw2 - Second weft yarn of the upper layer, sw3 - Third weft yarn of the upper layer, sw4 - Fourth weft yarn of the upper layer, sw5 - Fifth weft yarn of the upper layer, sw6 - Sixth weft yarn of the upper layer, sw7 - Seventh weft yarn of the upper layer, sw8 - Eighth weft yarn of the upper layer, sw33 - Thirty-third weft yarn of the upper layer, sw34 - Thirty-fourth weft yarn of the upper layer, sw35 - Thirty-fifth weft yarn of the upper layer, sw36 - Thirty-sixth weft yarn of the upper layer, sw37 - Thirty-seventh weft yarn of the upper layer, sw38 - Thirty-eighth weft yarn of the upper layer, sw39 - Thirty-ninth weft yarn of the upper layer, sw40 - Fortieth weft yarn of the upper layer
[0055] xw1 - First weft yarn of the lower layer, xw2 - Second weft yarn of the lower layer, xw3 - Third weft yarn of the lower layer, xw4 - Fourth weft yarn of the lower layer, xw5 - Fifth weft yarn of the lower layer, xw6 - Sixth weft yarn of the lower layer, xw7 - Seventh weft yarn of the lower layer, xw8 - Eighth weft yarn of the lower layer, xw33 - Thirty-third weft yarn of the lower layer, xw34 - Thirty-fourth weft yarn of the lower layer, xw35 - Thirty-fifth weft yarn of the lower layer, xw36 - Thirty-sixth weft yarn of the lower layer, xw37 - Thirty-seventh weft yarn of the lower layer, xw38 - Thirty-eighth weft yarn of the lower layer, xw39 - Thirty-ninth weft yarn of the lower layer, xw40 - Fortieth weft yarn of the lower layer.
[0056] "↑" indicates that the heddle opening is upward, "↓" indicates that the heddle opening is downward, and "-" indicates that the heddle opening is in the middle. Detailed Implementation
[0057] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0058] Example 1
[0059] Combination Figure 1-7 This embodiment will be described in detail. A diamond-patterned pile fabric includes: an upper ground fabric, a lower ground fabric, and pile.
[0060] The upper and lower ground fabrics are connected by pile warps, which include pile warp one P1, pile warp two P2, pile warp three P3, and pile warp four P4; the pile is formed by cutting pile warp one P1, pile warp two P2, pile warp three P3, and pile warp four P4.
[0061] The upper layer of fabric is woven from upper layer warp and upper layer weft yarns; the upper layer warp includes upper layer first warp 7, upper layer second warp 11, upper layer third warp 8, and upper layer fourth warp 12; the upper layer weft includes upper layer first weft sw1, upper layer second weft sw2, upper layer third weft sw3, upper layer fourth weft sw4, upper layer fifth weft sw5, upper layer sixth weft sw6, upper layer seventh weft sw7, upper layer eighth weft sw8, upper layer thirty-third weft sw33, upper layer thirty-fourth weft sw34, upper layer thirty-fifth weft sw35, upper layer thirty-sixth weft sw36, upper layer thirty-seventh weft sw37, upper layer thirty-eighth weft sw38, upper layer thirty-ninth weft sw39, and upper layer fortieth weft sw40;
[0062] The lower layer of fabric is woven from lower layer warp and lower layer weft yarns; the lower layer warp includes lower layer first warp 5, lower layer second warp 9, lower layer third warp 6, and lower layer fourth warp 10; the lower layer weft includes lower layer first weft xw1, lower layer second weft xw2, lower layer third weft xw3, lower layer fourth weft xw4, lower layer fifth weft xw5, lower layer sixth weft xw6, lower layer seventh weft xw7, lower layer eighth weft xw8, lower layer thirty-third weft xw33, lower layer thirty-fourth weft xw34, lower layer thirty-fifth weft xw35, lower layer thirty-sixth weft xw36, lower layer thirty-seventh weft xw37, lower layer thirty-eighth weft xw38, lower layer thirty-ninth weft xw39, and lower layer fortieth weft xw40;
[0063] One pattern cycle includes thirty-two reed warp yarns, wherein the pile warp repeats sixteen times in the order of pile warp 4 P4, pile warp 2 P2, pile warp 3 P3, and pile warp 1 P1; the pile warp includes pile warp A yarn and pile warp B yarn; within one pattern cycle, the pile warp A yarn and pile warp B yarn follow the following sequence:
[0064] AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB
[0065] The order corresponds to warp 4 P4, warp 2 P2, warp 3 P3, and warp 1 P1.
[0066] Furthermore, the interlacing pattern of the first to eighth shuttles of the diamond-patterned pile fabric is as follows:
[0067] First reed,
[0068] P1, middle-lower-upper-lower-middle-lower;
[0069] P3, top-bottom-middle-bottom-middle-bottom-top-bottom;
[0070] The first geodetic trajectories of the lower level are 5, followed by the sequence: down, up, ...;
[0071] The first geodetic meridian of the upper layer is 7, followed by down-up-down-up-down-up;
[0072] The second geodetic meridian 9 of the lower level, up and down, up and down, up and down, up and down;
[0073] The upper level is the second geodetic meridian 11, with up and down, up and down, up and down, up and down;
[0074] The second reed,
[0075] P2, down-up-down-up-middle-up-middle-up;
[0076] P4, with a central-upper-middle-lower-upper-lower-upper pattern;
[0077] The lower level, third geodetic 6, is described as follows: up, down, ...;
[0078] The upper third geodetic meridian is 8, which can be read as follows: up, down, ...;
[0079] The lower level is the fourth geodetic 10, down-up-down-up-down-up;
[0080] The upper level is the fourth earthly meridian 12, down, up, down, up, down, up, down, up, down, up;
[0081] The interlacing pattern of the ninth to the thirty-second shuttles follows the interlacing pattern of the first to the eighth shuttles, repeating three times.
[0082] Furthermore, the interlacing pattern of the thirty-third to fortieth shuttles of the diamond-patterned pile fabric is as follows:
[0083] First reed,
[0084] P1, middle-low middle-low up-down up-down;
[0085] P3, top-bottom-bottom-bottom-middle-bottom-middle-bottom;
[0086] The first geodetic trajectories of the lower level are 5, followed by the sequence: down, up, ...;
[0087] The first geodetic meridian of the upper layer is 7, followed by down-up-down-up-down-up;
[0088] The second geodetic meridian 9 of the lower level, up and down, up and down, up and down, up and down;
[0089] The upper level is the second geodetic meridian 11, with up and down, up and down, up and down, up and down;
[0090] The second reed,
[0091] P2, down-up-middle-up-middle-down-up;
[0092] P4, with a central-upper-lower-upper-middle-upper pattern;
[0093] The lower level, third geodetic 6, is described as follows: up, down, ...;
[0094] The upper third geodetic meridian is 8, which can be read as follows: up, down, ...;
[0095] The lower level is the fourth geodetic 10, down-up-down-up-down-up;
[0096] The upper level is the fourth earthly meridian 12, down, up, down, up, down, up, down, up, down, up;
[0097] The interlacing pattern of shuttles 41 to 64 follows the interlacing pattern of shuttles 33 to 40, repeating the interlacing pattern three times.
[0098] From the first shuttle to the sixty-fourth shuttle, a complete weaving pattern is completed, and this process is repeated to form the greige fabric. The greige fabric is then split to form two pieces of diamond-patterned pile fabric.
[0099] Furthermore, in this embodiment, the warp A and the warp B are two types of yarns with different dyeing rates.
[0100] Furthermore, the pile warp A is 300D polyester DTY, and the pile warp B is 300D polyester FDY.
[0101] Furthermore, the upper and lower ground warp yarns are 200D polyester DTY, and the upper and lower weft yarns are 300D polyester DTY.
[0102] Two diamond-patterned pile fabrics were dyed. Since pile warp A is 300D polyester DTY and pile warp B is 300D polyester FDY, the dyeing rates of the two yarns are different, resulting in one dark and one light color. In addition, the two yarns have different effects on light, so the dyed fabric will present a diamond-patterned pile effect according to the interlacing pattern of the pile warp yarns.
[0103] Example 2
[0104] The difference from Example 1 is that the upper and lower ground warp are nylon filaments, and the upper and lower weft yarns are copper-modified antibacterial and anti-mite polyamide 6 fiber filaments.
[0105] Nylon molecules contain a large number of amide bonds, and the molecular chains can be connected to each other through forces such as hydrogen bonds to form a relatively compact structure. This compact molecular structure gives nylon fibers high strength and toughness, enabling them to resist damage from external forces and thus exhibiting good abrasion resistance. Nylon molecular chains also have good flexibility. When subjected to external forces such as friction, the molecular chains can be adjusted and deformed relatively flexibly rather than breaking easily, which also helps to improve their abrasion resistance.
[0106] Copper-modified antibacterial and anti-mite polyamide 6 fiber filaments are produced by coating nano-spherical copper antibacterial agents with oleic acid, then blending and extruding them with a polyamide 6 matrix to obtain antibacterial and anti-mite PA6 chips, which are then melt-spun. Copper-modified antibacterial and anti-mite polyamide 6 fibers exhibit an antibacterial rate of over 99% against Escherichia coli, Candida albicans, and Staphylococcus aureus after 50 washes. The fabric achieves the highest level of mildew resistance (Level 0) and a mite repellency rate of up to 89%, demonstrating strong and durable antibacterial, mildew-proof, and anti-mite properties.
[0107] The diamond-patterned pile fabric is endowed with certain wear-resistant, antibacterial, mildew-proof and mite-proof properties by using nylon filament and copper-modified antibacterial and anti-mite polyamide 6 fiber filament.
[0108] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A diamond-patterned pile fabric, characterized in that, include: Upper layer of ground fabric, lower layer of ground fabric, and pile; The upper and lower ground fabrics are connected by pile warps, which include pile warp one, pile warp two, pile warp three, and pile warp four; the pile is formed by cutting pile warp one, pile warp two, pile warp three, and pile warp four. The upper layer of fabric is woven from upper layer warp and upper layer weft yarns; the upper layer warp includes upper layer first warp, upper layer second warp, upper layer third warp, and upper layer fourth warp; the upper layer weft includes upper layer first weft, upper layer second weft, upper layer third weft, upper layer fourth weft, upper layer fifth weft, upper layer sixth weft, upper layer seventh weft, upper layer eighth weft, upper layer thirty-third weft, upper layer thirty-fourth weft, upper layer thirty-fifth weft, upper layer thirty-sixth weft, upper layer thirty-seventh weft, upper layer thirty-eighth weft, upper layer thirty-ninth weft, and upper layer fortieth weft. The lower layer fabric is woven from lower layer warp and lower layer weft yarns; the lower layer warp includes lower layer first warp, lower layer second warp, lower layer third warp, and lower layer fourth warp; the lower layer weft includes lower layer first weft, lower layer second weft, lower layer third weft, lower layer fourth weft, lower layer fifth weft, lower layer sixth weft, lower layer seventh weft, lower layer eighth weft, lower layer thirty-third weft, lower layer thirty-fourth weft, lower layer thirty-fifth weft, lower layer thirty-sixth weft, lower layer thirty-seventh weft, lower layer thirty-eighth weft, lower layer thirty-ninth weft, and lower layer fortieth weft. One pattern cycle includes thirty-two reed warp yarns, wherein the pile warp repeats sixteen times in the order of pile warp 4, pile warp 2, pile warp 3, and pile warp 1; the pile warp includes pile warp A yarn and pile warp B yarn; within one pattern cycle, pile warp A yarn and pile warp B yarn follow the following pattern: AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB.AB.BA.BA.AB The order corresponds to warp 4, warp 2, warp 3, and warp 1.
2. The diamond-patterned pile fabric according to claim 1, characterized in that, The interlacing pattern of the first to eighth shuttles of the diamond-patterned pile fabric is as follows: First reed, Wool warp 1, middle-lower-upper-lower-middle-lower; The third velvet meridian is upper and lower, middle and lower, middle and lower, and upper and lower; The first earthly meridian of the lower level, down, up ...; The upper level is the first earthly meridian, followed by down-up-down-up-down-up; The second meridian of the lower level, up and down, up and down, up and down, up and down; The upper level is the second earthly meridian, with up and down, up and down, up and down, up and down; The second reed, The warp is two, down-up-down-up-middle-up-middle-up; Four-ply warp, middle-upper-middle-upper-lower ...; The lower third level meridian, up and down, up and down, up and down, up and down; The upper third earth meridian, up and down, up and down, up and down, up and down; The lower level, fourth meridian, down, up, down, up, down, up, down, up, down, up; The upper level is the fourth earthly meridian, down, up ...; The interlacing pattern of the ninth to the thirty-second shuttles follows the interlacing pattern of the first to the eighth shuttles, repeating three times.
3. The diamond-patterned pile fabric according to claim 1, characterized in that, The interlacing pattern of the thirty-third to fortieth shuttles of the diamond-patterned pile fabric is as follows: First reed, Velvet meridian one, middle lower middle lower upper lower upper lower; The third velvet meridian is upper and lower, upper and lower, middle and lower, middle and lower; The first earthly meridian of the lower level, down, up ...; The upper level is the first earthly meridian, followed by down-up-down-up-down-up; The second meridian of the lower level, up and down, up and down, up and down, up and down; The upper level is the second earthly meridian, with up and down, up and down, up and down, up and down; The second reed, Velvet Meridian 2, lower, upper, middle, upper, middle, upper, lower and upper; Four-ply warp, middle-up-down-up-down-up-middle-up; The lower third level meridian, up and down, up and down, up and down, up and down; The upper third earth meridian, up and down, up and down, up and down, up and down; The lower level, fourth meridian, down, up, down, up, down, up, down, up, down, up; The upper level is the fourth earthly meridian, down, up ...; The interlacing pattern of shuttles 41 to 64 follows the interlacing pattern of shuttles 33 to 40, repeating the interlacing pattern three times.
4. The diamond-patterned pile fabric according to claim 1, characterized in that, The warp yarn A and the warp yarn B are two different colors of yarn or two yarns with different dyeing rates.
5. The diamond-patterned pile fabric according to claim 4, characterized in that, The pile warp A is 300D polyester DTY, and the pile warp B is 300D polyester FDY.
6. The diamond-patterned pile fabric according to claim 1, characterized in that, The warp yarn is 200D polyester DTY, and the weft yarn is 300D polyester DTY.