Efficient separation and extraction device for cosmetic raw material fermentation oil

Abstract

The utility model discloses an efficient separation and extraction device for cosmetic raw material fermentation oil, and relates to the technical field of separation and extraction. An efficient separation and extraction device for cosmetic raw material fermentation oil comprises a disc type centrifugal machine body, a top flange of the disc type centrifugal machine body is connected with a pre-filtering cylinder, an impurity filtering structure is located on the pre-filtering cylinder, and the impurity filtering structure comprises a first filtering net plate, a second filtering net plate, a third filtering net plate, a driving motor, a rotating shaft and a transmission box. By arranging a plurality of layers of filter screen plates with different pore diameters, impurities with different sizes, such as yeast thalli, plant fiber fragments and colloidal particles, in fermented oil can be effectively intercepted in a targeted manner, the fermented oil is pre-filtered before entering the disc type centrifugal machine main body, large-particle impurities are removed in advance, and the impurities are prevented from entering subsequent separation equipment; therefore, the problem that the separation flux is reduced is effectively solved, the shutdown cleaning frequency is reduced, and the production continuity is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of separation and extraction technology, and in particular to a high-efficiency separation and extraction device for fermented oils used in cosmetics. Background Technology

[0002] With the widespread application of bio-fermentation technology in the cosmetics industry, the extraction process of active ingredients using plant or microbial fermentation products as raw materials has become a hot research topic in the industry. Fermented oils, as a key component, exhibit significant effects in moisturizing, repairing, and anti-oxidation through the active substances such as amino acids, polysaccharides, and organic acids produced by microbial metabolism.

[0003] Traditional separation devices have limited impurity retention capacity, while fermentation broth often contains a large number of yeast cells, plant fiber fragments, and colloidal particles. Separation devices lack targeted pretreatment for large particulate impurities in fermentation broth. These impurities can clog the filter channels or sedimentation chambers of the separation equipment, leading to easy clogging of subsequent separation equipment, resulting in a decrease in separation throughput and the need for frequent shutdowns for cleaning, which seriously affects the continuity of production. Therefore, we propose a high-efficiency separation and extraction device for fermented oils used in cosmetics. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a high-efficiency separation and extraction device for fermented oil of cosmetic raw materials. This device can solve the problem that traditional separation devices have limited impurity retention capacity, while fermentation liquid often contains a large number of yeast cells, plant fiber fragments and colloidal particles. The separation device lacks targeted pretreatment for large particulate impurities in the fermentation liquid. These impurities will block the filter channels or sedimentation chambers of the separation equipment, causing subsequent separation equipment to be prone to blockage, resulting in a decrease in separation throughput, frequent shutdowns for cleaning, and seriously affecting the continuity of production.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency separation and extraction device for fermented oils used in cosmetics, comprising:

[0006] The main body of the disc centrifuge has a pre-filter cartridge connected to the top flange.

[0007] Impurity filtration structure, located on the pre-filter cartridge;

[0008] The impurity filtration structure includes filter plate one, filter plate two, filter plate three, a drive motor, a rotating shaft, and a transmission box. Three support rods are fixedly connected inside the pre-filter cylinder. The transmission box is fixedly connected to the opposite ends of the three support rods. The drive motor is fixedly mounted on the outer surface of the pre-filter cylinder. The output end of the drive motor rotates and extends into the interior of the pre-filter cylinder, where it is fixedly connected to the rotating shaft. The end of the rotating shaft away from the drive motor rotates and extends into the interior of the transmission box, where a bevel gear one is fixedly connected. Filter plates one, two, and three are all fixedly mounted inside the pre-filter cylinder. A rotating rod is rotatably connected to the bottom of the conveying screw. The top of the rotating rod rotates and extends into the interior of the transmission box, where a bevel gear two is fixedly connected. Bevel gear one meshes with bevel gear two. The bottom end of the rotating rod rotates and passes through filter plates one and two in sequence.

[0009] Preferably, the impurity filtration structure further includes three conveying pipes, three conveying motors, three conveying screws, three scraping arc plates, and three mounting blocks. The three mounting blocks are all fixedly sleeved on the outer surface of the rotating rod. The three scraping arc plates are all fixedly connected to one side of the corresponding mounting block. The three conveying pipes are respectively fixedly connected to the bottom of filter screen plate one, filter screen plate two, and filter screen plate three. The top ends of the three conveying pipes respectively penetrate through the corresponding filter screen plate one, filter screen plate two, and filter screen plate three. Each of the three conveying pipes has an impurity discharge port communicating with its interior on its outer surface. The three conveying motors are all fixedly installed on the side of the corresponding conveying pipe away from the pre-filter cylinder. The output ends of the three conveying motors rotatably extend into the interior of the corresponding conveying pipe and are fixedly connected to the corresponding conveying screw. The three conveying screws are rotatably connected to the interior of the corresponding conveying pipe.

[0010] Preferably, the bottoms of the three scraper arc plates are in contact with the tops of filter screen plate one, filter screen plate two, and filter screen plate three, respectively.

[0011] Preferably, the bottom end of the rotating rod rotates sequentially through the conveying pipe at the bottom of filter screen plate one and filter screen plate two.

[0012] Preferably, the outer surfaces of the three conveying pipes are respectively provided with discharge pipes and multiple filter holes, and the multiple filter holes are all located inside the pre-filtering cylinder.

[0013] Preferably, the top of the pre-filter cartridge is bolted with a top cover.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This high-efficiency separation and extraction device for fermented oil in cosmetic raw materials, through the setting of multiple layers of filter plates with different pore sizes, can effectively intercept impurities of different sizes in fermented oil, such as yeast cells, plant fiber fragments, and colloidal particles. It pre-filters the fermented oil before it enters the disc centrifuge body, removing large particulate impurities in advance and preventing these impurities from entering the subsequent separation equipment, thus preventing them from clogging the filter channels or settling chamber. This effectively solves the problem of reduced separation throughput, reduces the frequency of downtime for cleaning, and ensures the continuity of production. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the pre-filter cartridge of this utility model;

[0019] Figure 3 This is a schematic cross-sectional view of the transmission box structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the conveying pipe of this utility model.

[0021] Reference numerals in the attached drawings: 1. Disc centrifuge body; 2. Pre-filter cylinder; 3. Drive motor; 4. Filter screen plate one; 5. Filter screen plate two; 6. Filter screen plate three; 7. Rotating shaft; 8. Transmission box; 9. Support rod; 10. Scraper arc plate; 11. Conveying pipe; 12. Conveying motor; 13. Filter holes; 14. Bevel gear one; 15. Bevel gear two; 16. Impurity discharge port; 17. Rotating rod; 18. Conveying screw; 19. Mounting block. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0026] Please see Figure 1-4 This utility model provides a technical solution: a high-efficiency separation and extraction device for fermented oils used in cosmetics, comprising:

[0027] Disc centrifuge body 1, the top flange of disc centrifuge body 1 is connected to pre-filter cylinder 2, and the top cover of pre-filter cylinder 2 is bolted on.

[0028] Impurity filtration structure, located on pre-filter cartridge 2;

[0029] The impurity filtration structure includes filter screen 1 4, filter screen 2 5, filter screen 3 6, drive motor 3, rotating shaft 7, and transmission box 8. Three support rods 9 are fixedly connected inside the pre-filter cylinder 2. The transmission box 8 is fixedly connected to the opposite ends of the three support rods 9. The drive motor 3 is fixedly installed on the outer surface of the pre-filter cylinder 2. The output end of the drive motor 3 rotates and extends into the interior of the pre-filter cylinder 2 and is fixedly connected to the rotating shaft 7. The end of the rotating shaft 7 away from the drive motor 3 rotates and extends into the interior of the transmission box 8 and is fixedly connected to a bevel gear 14.

[0030] Filter screen 4, filter screen 5 and filter screen 6 are all fixedly installed inside the pre-filter cylinder 2. The bottom of the conveying screw 18 is rotatably connected to a rotating rod 17. The top of the rotating rod 17 rotates and extends into the transmission box 8 and is fixedly connected to a bevel gear 15. The bevel gear 14 meshes with the bevel gear 15. The bottom of the rotating rod 17 rotates and passes through the filter screen 4 and filter screen 5 in sequence.

[0031] The impurity filtration structure also includes three conveying pipes 11, three conveying motors 12, three conveying screws 18, three scraping arc plates 10, and three mounting blocks 19. The three mounting blocks 19 are all fixedly sleeved on the outer surface of the rotating rod 17, and the three scraping arc plates 10 are all fixedly connected to one side of the corresponding mounting block 19. The bottom of the three scraping arc plates 10 contacts the top of the first filter plate 4, the second filter plate 5, and the third filter plate 6, respectively.

[0032] Three conveying pipes 11 are fixedly connected to the bottom of filter screen 4, filter screen 5 and filter screen 6 respectively. The top of the three conveying pipes 11 passes through the corresponding filter screen 4, filter screen 5 and filter screen 6 respectively. Each of the three conveying pipes 11 has a discharge port 16 that communicates with its interior on its outer surface. The three conveying motors 12 are fixedly installed on the side of the corresponding conveying pipe 11 away from the pre-filter cylinder 2.

[0033] The output ends of the three conveying motors 12 all rotate and extend into the interior of the corresponding conveying pipes 11 and are fixedly connected to the corresponding conveying screws 18. The three conveying screws 18 are all rotatably connected to the interior of the corresponding conveying pipes 11. The outer surfaces of the three conveying pipes 11 are respectively provided with discharge pipes and multiple filter holes 13. The multiple filter holes 13 are all located inside the pre-filtering cylinder 2. The bottom end of the rotating rod 17 rotates and passes through the conveying pipes 11 at the bottom of the first filter screen 4 and the second filter screen 5 in sequence.

[0034] Furthermore, when using this device to separate and extract fermented oil from cosmetic raw materials, the fermented oil containing impurities first enters the pre-filter cylinder 2 through the feed inlet at the top of the pre-filter cylinder 2. The drive motor 3 starts, and its output end drives the rotating shaft 7 to rotate. The bevel gear 14 at one end of the rotating shaft 7 rotates accordingly. Through meshing transmission with the bevel gear 15, the rotating rod 17 rotates. When the rotating rod 17 rotates, it drives the mounting block 19 fixedly sleeved on its outer surface, thereby causing the scraping arc plate 10 connected to one side of the mounting block 19 to rotate on the surfaces of the filter screen 4, filter screen 5, and filter screen 6, thus facilitating the scraping of impurities filtered by the filter screen 4, filter screen 5, and filter screen 6.

[0035] Under the pressure of gravity and subsequent feeding of fermented oil, the fermented oil passes through filter screen 4, filter screen 5 and filter screen 6 from top to bottom for filtration. The filter screens with different pore sizes intercept impurities of different sizes. The scraper arc plate 10 scrapes up the impurities left on the surface of the filter screens, allowing the impurities to fall into the conveying pipe 11 below through the discharge port 16.

[0036] Subsequently, the conveyor motor 12 starts, and its output end drives the conveyor screw 18 inside the conveyor pipe 11 to rotate. The conveyor screw 18 conveys the impurities that fall into the conveyor pipe 11 along the conveyor pipe 11 and discharges them, realizing the collection and cleaning of impurities. During this process, the impurities that enter the conveyor pipe 11 may contain a small amount of fermentation oil. The small amount of fermentation oil in the impurities will flow out through the multiple filter holes 13 and be discharged back into the pre-filter cylinder 2, and then enter the disc centrifuge body 1 for subsequent centrifugal separation and extraction.

[0037] By setting up multiple layers of filter screens with different pore sizes, it is possible to effectively intercept impurities of different sizes in the fermentation oil, such as yeast cells, plant fiber fragments, and colloidal particles. Pre-filtration is performed before the fermentation oil enters the main body 1 of the disc centrifuge to remove large particulate impurities in advance, preventing these impurities from entering the subsequent separation equipment and clogging the filter channels or settling chamber. This effectively solves the problem of reduced separation throughput, reduces the frequency of downtime for cleaning, and ensures the continuity of production.

[0038] Structural Description: Disc Centrifuge Main Body 1: The disc centrifuge, model HR400-N, is used to centrifuge and extract pre-filtered fermented oils from cosmetic raw materials. It utilizes the centrifugal force generated by high-speed rotation to separate substances of different densities.

[0039] Pre-filter cartridge 2: Provides a pre-filtration space for fermented oil, and works with the impurity filtration structure to remove impurities from the fermented oil. It is the supporting component for the pre-filtration process.

[0040] Drive motor 3: provides power for the rotation of rotating shaft 7, thereby driving related components to achieve the impurity cleaning function, and is the initial source of power for impurity cleaning.

[0041] Filter screen 4: intercepts larger particulate impurities in the fermentation oil and performs preliminary filtration by blocking impurities of corresponding size through its own pore size.

[0042] Filter screen 2.5: Intercepts medium-sized particulate impurities in the fermentation oil, further filters and reduces the impurity content in the fermentation oil.

[0043] Filter plate 36: Intercepts smaller particulate impurities in the fermentation oil, finely filters it, and ensures that the fermentation oil reaches a high degree of purity before entering the disc centrifuge body.

[0044] Rotating shaft 7: transmits power to drive motor 3 and drives bevel gear 14 to rotate. It is a key component for power transmission.

[0045] Transmission box 8: It houses bevel gear 14 and bevel gear 25, providing space for their meshing transmission and ensuring the stability and accuracy of the transmission.

[0046] Support rod 9: Supports and fixes transmission box 8, ensuring the stability of the transmission box during operation.

[0047] Scraper arc plate 10: scrapes off impurities trapped on the surface of the filter screen to prevent impurities from accumulating and affecting the filtration effect.

[0048] Conveying pipe 11: Receives and conveys the impurities scraped off by the scraper arc plate 10, while allowing a small amount of fermentation oil contained in the impurities to flow back through the filter hole 13. It is the channel for impurity transportation and fermentation oil return.

[0049] Conveyor motor 12: Provides power for the rotation of conveyor screw 18, realizes the conveying and discharge of impurities, and ensures that impurities can be smoothly discharged from the device.

[0050] Filter hole 13: Allows a small amount of fermentation oil contained in the impurities in the conveying pipe 11 to flow out and return to the pre-filter cylinder 2, thereby reducing the loss of fermentation oil.

[0051] Bevel gear 14 meshes with bevel gear 2 15, transmitting power from the rotating shaft 7 to the rotating rod 17, thus changing and transmitting the direction of power.

[0052] Bevel gear 2 15: meshes with bevel gear 14, receives power to drive the rotating rod 17 to rotate, and cooperates with bevel gear 1 to complete the power transmission.

[0053] Impurity discharge port 16: allows scraped impurities to fall into the conveying pipe 11, serving as the inlet for impurities to enter the conveying pipe.

[0054] Rotating rod 17: Driven by bevel gear 15, it rotates, driving the scraper arc plate 10 and mounting block 19 to rotate. It is the direct driving component for the movement of the scraper arc plate.

[0055] Conveying screw 18: Driven by conveying motor 12, it rotates to convey impurities and discharge them. Impurities are transported by screw propulsion.

[0056] Mounting block 19: It is fixedly connected to the scraper arc plate 10. It rotates with the rotating rod 17 to drive the scraper arc plate 10 to move, and plays the role of connecting and transmitting motion.

[0057] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high-efficiency separation and extraction device for fermented oils used in cosmetics, characterized in that, include: Disc centrifuge body (1), the top flange of disc centrifuge body (1) is connected to a pre-filter cartridge (2); Impurity filtration structure, the impurity filtration structure is located on the pre-filter cylinder (2); The impurity filtration structure includes filter screen plate one (4), filter screen plate two (5), filter screen plate three (6), drive motor (3), rotating shaft (7) and transmission box (8). Three support rods (9) are fixedly connected inside the pre-filter cylinder (2). The transmission box (8) is fixedly connected to the opposite ends of the three support rods (9). The drive motor (3) is fixedly installed on the outer surface of the pre-filter cylinder (2). The output end of the drive motor (3) rotates and extends into the interior of the pre-filter cylinder (2) and is fixedly connected to the rotating shaft (7). Among them, the end of the rotating shaft (7) away from the drive motor (3) rotates and extends into the interior of the transmission box (8) and is fixedly connected to the bevel gear (14). The filter screen plate (4), the filter screen plate (5) and the filter screen plate (6) are all fixedly installed inside the pre-filter cylinder (2). The bottom of the conveying screw (18) is rotatably connected to the rotating rod (17). The top of the rotating rod (17) extends into the interior of the transmission box (8) and is fixedly connected to the second bevel gear (15). The first bevel gear (14) meshes with the second bevel gear (15). The bottom of the rotating rod (17) rotates through the first filter screen (4) and the second filter screen (5) in sequence.

2. The high-efficiency separation and extraction device for fermented oil of cosmetic raw materials according to claim 1, characterized in that: The impurity filtration structure also includes three conveying pipes (11), three conveying motors (12), three conveying spirals (18), three scraping arc plates (10), and three mounting blocks (19). The three mounting blocks (19) are all fixedly sleeved on the outer surface of the rotating rod (17). The three scraping arc plates (10) are all fixedly connected to one side of the corresponding mounting block (19). The three conveying pipes (11) are respectively fixedly connected to the bottom of the first filter plate (4), the second filter plate (5), and the third filter plate (6). The top of the three conveying pipes (11) passes through the corresponding first filter plate (4), the second filter plate (5), and the third filter plate (6). The outer surface of the three conveying pipes (11) is provided with a discharge port (16) communicating with its interior. Among them, the three conveying motors (12) are all fixedly installed on the side of the corresponding conveying pipe (11) away from the pre-filter cylinder (2). The output ends of the three conveying motors (12) are all rotatably extended into the interior of the corresponding conveying pipe (11) and fixedly connected to the corresponding conveying screw (18). The three conveying screws (18) are all rotatably connected to the interior of the corresponding conveying pipe (11).

3. The high-efficiency separation and extraction device for fermented oil of cosmetic raw materials according to claim 2, characterized in that: The bottoms of the three scraper arc plates (10) are in contact with the tops of filter screen plate one (4), filter screen plate two (5) and filter screen plate three (6), respectively.

4. The high-efficiency separation and extraction device for fermented oil of cosmetic raw materials according to claim 2, characterized in that: The bottom end of the rotating rod (17) rotates sequentially through the conveying pipe (11) at the bottom of the first filter screen (4) and the second filter screen (5).

5. The high-efficiency separation and extraction device for fermented oil of cosmetic raw materials according to claim 2, characterized in that: The outer surfaces of the three conveying pipes (11) are respectively provided with discharge pipes and multiple filter holes (13), and the multiple filter holes (13) are all located inside the pre-filter cylinder (2).

6. The high-efficiency separation and extraction device for fermented oil of cosmetic raw materials according to claim 1, characterized in that: The top cover is bolted to the top of the pre-filter cartridge (2).

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