Heating device of press vulcanizer

Abstract

The utility model belongs to the technical field of vulcanizing machines, and particularly relates to a plate vulcanizing machine heating device which comprises a box body, a baffle plate is fixedly arranged on the upper surface of the box body, a soaking plate is fixedly arranged on the inner side of the baffle plate, a heating plate is movably connected below the soaking plate, a heating wire is movably arranged below the heating plate, and the heating wire is arranged below the box body. A liquid inlet pipe is arranged on the front side of the vapor chamber, and a liquid outlet pipe is arranged on the other side of the vapor chamber. Heat is generated after the heating wire is electrified, the heating plate is heated, the heat is evenly diffused to the vulcanizing machine through the soaking plate, hot spots are eliminated, it is ensured that a vulcanizing mold or a sizing material is evenly heated, the product quality is improved, heat is evenly distributed through heat conduction oil, local overheating is avoided, and it is ensured that the flat vulcanizing machine is evenly heated; and through the heat dissipation barrel and the heat dissipation fins, frequent starting and stopping of the heating wire can be reduced, and the service life of parts is prolonged.

Description

Technical Field

[0001] This utility model belongs to the field of vulcanizing machine technology, specifically relating to a heating device for a flat vulcanizing machine. Background Technology

[0002] Vulcanizing machines are mainly used for vulcanizing flat rubber belts (such as conveyor belts and transmission belts, referred to as flat belts). They are hydraulic machines, and the main function of a flat vulcanizing machine is to provide the pressure and temperature required for vulcanization. The pressure is generated by the hydraulic system through hydraulic cylinders, and the temperature is provided by the heating medium (usually steam, heat transfer oil, etc., and superheated water is also used).

[0003] This flat vulcanizing machine requires a heating plate for heating during operation. Existing heating processes often use heating plates with heating tubes or heating wires inside. Heating is achieved through a medium inside the heating tubes or wires. However, due to the high heating efficiency of the heating tubes or wires, localized overheating can easily occur. The problem addressed by this device is how to solve the issue of localized overheating caused by the high heating efficiency of the heating tubes or wires. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides a heating device for a flat vulcanizing machine, which solves the problem of high heating efficiency of heating tubes or heating wires, and the tendency for localized overheating.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a heating device for a flat vulcanizing machine, comprising a housing, a baffle fixedly installed on the top of the housing, a heat spreader fixedly installed on the inner side of the baffle, a heating plate movably connected to the bottom of the heat spreader, a heating wire movably installed below the heating plate, an inlet pipe provided on the front side of the heat spreader, an outlet pipe provided on the other side of the heat spreader, a heat dissipation cylinder fixedly installed on the inner side of the housing, heat dissipation fins fixedly connected to the outside of the heat dissipation cylinder, a flexible hose fixedly connected to the top of the heat dissipation cylinder, and the heat dissipation cylinder connected to the inlet pipe and the outlet pipe through the flexible hose, and multiple inlet pipes and outlet pipes are provided, and the multiple inlet pipes and outlet pipes are arranged in a line inside the heat spreader, and a heating wire movably installed on the top of the heating plate.

[0006] Preferably, the heat spreader is provided with a limiting groove on its lower surface, and multiple limiting grooves are provided, and the heating plate is fitted into the baffle through the limiting groove.

[0007] Preferably, the limiting groove is provided with a power supply contact and an electromagnet, and multiple electromagnets are provided. The bottom end of the heating plate is provided with a connecting iron block, and the connecting iron block is arranged opposite to the electromagnet.

[0008] Preferably, there are six heating plates arranged in a linear array below the heat spreader. The heating plates and the baffle are provided with connecting contact points on opposite sides, and the connecting contact points are arranged opposite to the power supply contact points.

[0009] Preferably, limiting rods are movably installed on both sides of the limiting groove, and one end of the limiting rod is rotatably connected to a connecting lug.

[0010] Preferably, the heating wire is spiral-shaped, and multiple heating wires are provided.

[0011] Preferably, a base is fixedly installed on the bottom of the box, and four bases are provided on the bottom of the box.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] Heat is generated when the heating wire is energized, which heats the heating plate, allowing the heat to be evenly distributed to the vulcanizing machine. This eliminates hot spots and ensures that the vulcanizing mold or rubber compound is heated evenly, improving product quality. Heat is evenly distributed by the heat transfer oil, preventing localized overheating and ensuring uniform heating of the flat vulcanizing machine. The heat transfer oil can circulate through the inlet and outlet pipes, further improving temperature uniformity. The heat dissipation cylinder and fins reduce the frequency of heating wire start-stop and extend the service life of parts. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is an enlarged schematic diagram of the heat dissipation cylinder in this utility model;

[0017] Figure 3 This is an enlarged schematic diagram of the heating plate in this utility model;

[0018] Figure 4 This is an enlarged schematic diagram of the limiting groove in this utility model;

[0019] Figure 5 This is an enlarged schematic diagram of the heating plate in this utility model.

[0020] In the diagram: 1. Box body; 2. Baffle; 3. Heat spreader; 4. Heating plate; 5. Heat sink; 6. Heat sink fins; 7. Hose; 8. Liquid inlet pipe; 9. Liquid outlet pipe; 10. Heating wire; 11. Limiting rod; 12. Limiting groove; 13. Electromagnet; 14. Power supply contact; 15. Connecting contact point; 16. Connecting iron block; 17. Base. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 The present invention provides the following technical solution: a heating device for a flat vulcanizing machine, comprising a housing 1, a baffle 2 fixedly installed on the top of the housing 1, a heat spreader 3 fixedly installed on the inner side of the baffle 2, a heating plate 4 movably connected to the bottom of the heat spreader 3, a heating wire 10 movably installed on the bottom of the heating plate 4, an inlet pipe 8 provided on the front side of the heat spreader 3, an outlet pipe 9 provided on the other side of the heat spreader 3, a heat dissipation cylinder 5 fixedly installed on the inner side of the housing 1, heat dissipation fins 6 fixedly connected to the outside of the heat dissipation cylinder 5, a flexible hose 7 fixedly connected to the top of the heat dissipation cylinder 5, and the heat dissipation cylinder 5 connected to the inlet pipe 8 and the outlet pipe 9 through the flexible hose 7, and multiple inlet pipes 8 and outlet pipes 9 are provided, and the multiple inlet pipes 8 and outlet pipes 9 are arranged in a line inside the heat spreader 3, and a heating wire 10 movably installed on the top of the heating plate 4.

[0023] A baffle 2 is fixedly installed on the top of the housing 1. A heat spreader 3 is fixedly installed on the inner side of the baffle 2. A heating plate 4 is movably connected to the bottom of the heat spreader 3 for easy cleaning or replacement. A heating wire 10 is movably installed below the heating plate 4. When the heating wire 10 is energized, it generates heat, which is directly conducted to the heating plate 4 and then evenly diffused to the vulcanization area through the heat spreader 3. An inlet pipe 8 is provided on the front side of the heat spreader 3, and an outlet pipe 9 is provided on the other side. A heat-conducting liquid circulation channel is provided inside the heat spreader 3. High-temperature heat-conducting oil is injected through the inlet pipe 8. After absorbing the heat from the heating plate 4, the liquid flows out through the outlet pipe 9, forming a circulation and further improving the temperature uniformity. For uniformity, a heat dissipation cylinder 5 is fixedly installed on the inner side of the housing 1, and heat dissipation fins 6 are fixedly connected to the outside of the heat dissipation cylinder 5. The heat-conducting liquid circulates to the heat dissipation cylinder 5 and exchanges heat with the outside air through the heat dissipation fins 6 to avoid overheating. A flexible hose 7 is fixedly connected to the top of the heat dissipation cylinder 5, and the heat dissipation cylinder 5 is connected to the inlet pipe 8 and the outlet pipe 9 through the flexible hose 7. There are multiple inlet pipes 8 and outlet pipes 9, and the multiple inlet pipes 8 and outlet pipes 9 are arranged in a line inside the heat spreader 3. The flexible hose 7 connects the heat dissipation cylinder 5 with the inlet pipes 8 and the outlet pipes 9 to form a closed loop circuit to realize dynamic adjustment of heat. A heating wire 10 is movably installed on the top of the heating plate 4. The heating wire 10 can be disassembled and replaced individually to reduce maintenance costs. The heating plates 4 are arranged in a linear array below the heat spreader 3. There are connecting contact points 15 on the opposite sides of the heating plates 4 and the baffle 2, and the connecting contact points 15 are opposite to the power supply contact points 14. The six heating plates 4 are arranged in a linear array below the heat spreader 3. This design can achieve large-area uniform heating. Each heating plate 4 works independently or is controlled collaboratively to ensure that heat is evenly distributed to the heat spreader 3 and then transferred to the object being heated. Regarding the setting of the limiting rod 11, the limiting rod 11 is movably installed on both sides of the limiting groove 12, and one end of the limiting rod 11 is rotatably connected to a connecting ear. Each limiting groove 12 has a limiting rod 11 on both sides opposite to each other. The outer end of the limiting rod 11 is rotatably connected to a connecting ear, which rotatably connects to the earpiece shell to limit the heating plate 4 and prevent the heating plate 1 from falling off. Regarding the setting of the limiting groove 12, the heat spreader 3 is provided with a limiting groove 12 on the bottom, and multiple limiting grooves 12 are provided. The heating plate 4 is embedded in the baffle 2 through the limiting groove 12. The heat spreader 3 and the heating plate 4 are in close contact. The limiting groove 12 ensures that the contact surfaces of the two are evenly fitted, reducing air gaps and thus improving heat conduction efficiency.Regarding the electromagnet 13, the limiting groove 12 contains power supply contacts 14 and multiple electromagnets 13. A connecting iron block 16 is located at the bottom of the heating plate 4, and the connecting iron block 16 is positioned opposite to the electromagnet 13. The power supply contacts 14 in the limiting groove contact the corresponding contacts on the heating plate, automatically connecting the power supply to the heating plate. The synergistic effect of the electromagnet 13 and the power supply contacts 14 achieves the integration of mechanical fixation and power transmission. Regarding the heating wire 10, it is spiral-shaped, and multiple heating wires are provided. The spiral shape, within a limited space, extends the length of the heating wire 10, increases the heating area, and avoids localized overheating. Regarding the base 17, four bases 17 are fixedly installed on the bottom of the housing 1, symmetrically arranged below the housing 1 to ensure overall balance by evenly distributing the load. All electrical equipment in this device is powered by an external power source.

[0024] In one aspect of this embodiment, regarding the setting of the limiting groove 12, a limiting groove 12 is provided on the lower part of the heat spreader 3, and multiple limiting grooves 12 are provided. The heating plate 4 is fitted into the baffle 2 through the limiting groove 12, and the heat spreader 3 and the heating plate 4 are in close contact. The limiting groove 12 ensures that the contact surfaces of the two are evenly fitted, reducing air gaps and thus improving heat conduction efficiency. Regarding the setting of the electromagnet 13, a power supply contact 14 and an electromagnet 13 are provided inside the limiting groove 12, and multiple electromagnets 13 are provided. A connecting iron block 16 is provided at the bottom of the heating plate 4, and the connecting iron block 16 is arranged opposite to the electromagnet 13. The power supply contact 14 in the limiting groove contacts the corresponding contact on the heating plate, automatically connecting the power supply to the heating plate. The synergistic effect of the electromagnet 13 and the power supply contact 14 realizes the integration of mechanical fixation and power transmission.

[0025] In one aspect of this embodiment, six heating plates 4 are arranged in a linear array below the heat spreader 3. Connecting contact points 15 are provided on the opposite sides of the heating plates 4 and the baffle 2, and these connecting contact points 15 are opposite to the power supply contact points 14. This linear array of six heating plates 4 below the heat spreader 3 enables large-area uniform heating. Each heating plate 4 operates independently or is controlled collaboratively to ensure that heat is evenly distributed to the heat spreader 3 and then transferred to the object being heated. Regarding the setting of the limiting rods 11, limiting rods 11 are movably installed on both sides of the limiting grooves 12, and one end of each limiting rod 11 is rotatably connected to a connecting ear. Each limiting groove 12 has limiting rods 11 on both sides opposite to each other, and the outer end of each limiting rod 11 is rotatably connected to a connecting ear, which in turn connects to the earpiece shell to limit the heating plate 4 and prevent it from falling off.

[0026] In one aspect of this embodiment, the heating wire 10 is spiral-shaped, and multiple heating wires are provided. The spiral shape, within a limited space, can extend the length of the heating wire 10, increase the heating area, and avoid local overheating. Regarding the base 17, a base 17 is fixedly installed on the bottom of the housing 1, and four bases 17 are provided on the bottom of the housing 1. The four bases 17 are symmetrically arranged below the housing 1, ensuring overall balance by evenly distributing the load.

[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A heating device for a flat vulcanizing machine, comprising a housing (1), characterized in that: A baffle (2) is fixedly installed on the top of the housing (1). A heat spreader (3) is fixedly installed on the inner side of the baffle (2). A heating plate (4) is movably connected to the bottom of the heat spreader (3). A heating wire (10) is movably installed on the bottom of the heating plate (4). An inlet pipe (8) is provided on the front side of the heat spreader (3). An outlet pipe (9) is provided on the other side of the heat spreader (3). A heat sink (5) is fixedly installed on the inner side of the housing (1). Heat dissipation fins (6) are fixedly connected to the outside of the heat dissipation cylinder (5), and a flexible hose (7) is fixedly connected to the top of the heat dissipation cylinder (5). The heat dissipation cylinder (5) is connected to the inlet pipe (8) and the outlet pipe (9) through the flexible hose (7). Multiple inlet pipes (8) and outlet pipes (9) are provided, and multiple inlet pipes (8) and outlet pipes (9) are arranged in a line inside the heat spreader (3). A heating wire (10) is movably installed on the top of the heating plate (4).

2. The heating device for a flat vulcanizing machine according to claim 1, characterized in that: The heat spreader (3) has a limiting groove (12) on its underside, and there are multiple limiting grooves (12). The heating plate (4) is fitted into the baffle (2) through the limiting groove (12).

3. The heating device for a flat vulcanizing machine according to claim 2, characterized in that: The limiting groove (12) is provided with a power supply contact (14) and an electromagnet (13) inside, and there are multiple electromagnets (13). The bottom end of the heating plate (4) is provided with a connecting iron block (16), and the connecting iron block (16) is arranged opposite to the electromagnet (13).

4. The heating device for a flat vulcanizing machine according to claim 1, characterized in that: The heating plate (4) is provided in six parts, and the six heating plates (4) are arranged in a linear array below the heat spreader (3). The heating plate (4) and the baffle (2) are provided with connecting contact points (15), and the connecting contact points (15) are arranged opposite to the power supply contact points (14).

5. The heating device for a flat vulcanizing machine according to claim 2, characterized in that: Limiting rods (11) are movably installed on both sides of the limiting groove (12), and one end of the limiting rod (11) is rotatably connected to a connecting lug.

6. The heating device for a flat vulcanizing machine according to claim 1, characterized in that: The heating wire (10) is spiral-shaped, and multiple heating wires (10) are provided.

7. The heating device for a flat vulcanizing machine according to claim 1, characterized in that: A base (17) is fixedly installed on the bottom of the box (1), and four bases (17) are provided on the bottom of the box (1).

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