Color master batch forming equipment capable of quickly changing mold
By designing a synchronous disassembly and assembly mechanism and a limit frame, the problem of cumbersome mold replacement in masterbatch molding equipment is solved, enabling rapid mold replacement and stable installation of the template, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU HONGMEI PLASTIC MASTERBATCH
- Filing Date
- 2025-04-29
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional masterbatch molding equipment involves cumbersome mold changes, resulting in low efficiency, especially in small-batch, multi-variety production. Furthermore, the moving and stationary molds cannot be disassembled and assembled simultaneously, affecting production efficiency.
The system employs components such as a base, support frame, hydraulic push rod, upper connecting seat, drive rod, synchronizing rod, adjusting rod, fixed cylinder, lifting rod, limit rod, and threaded rod. Synchronous assembly and disassembly of the template are achieved through bevel gear pairs and worm gear transmission. Stability is improved by combining the limit frame and reinforcing ribs.
It enables synchronous disassembly and assembly of template positions, and synchronous control of moving and static templates, greatly improving mold changing efficiency and ensuring the stability of mold installation and rapid replacement.
Smart Images

Figure CN224255883U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of color masterbatch molding technology, specifically to a color masterbatch molding equipment with quick mold change capability. Background Technology
[0002] Masterbatch molding equipment is a key production equipment in the plastic coloring industry. It uses molds to press masterbatch raw materials into specific shapes to meet the coloring requirements of different plastic products. In traditional masterbatch molding equipment, the molds are usually installed on the equipment by bolts. Each time the mold is changed, multiple bolts need to be manually removed and installed one by one. The operation is cumbersome and time-consuming, which seriously affects production efficiency, especially in small-batch, multi-variety production mode. Moreover, the molds are generally divided into moving molds and stationary molds. The disassembly and assembly of the two molds cannot be carried out simultaneously, which further increases the mold change time. Therefore, there is an urgent need for a masterbatch molding equipment that can quickly change molds. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a reasonably designed color masterbatch molding equipment with rapid mold change capability, thereby solving the aforementioned problems.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a base, a support frame, a hydraulic push rod, and an upper connecting seat. The support frame is fixedly installed on the upper rear side of the base, and the hydraulic push rod is fixedly installed on the upper part of the support frame. The lower end of the hydraulic push rod passes through the top wall of the support frame and is fixedly installed on the upper connecting seat.
[0005] It also includes:
[0006] The lower template is located on the upper part of the base, and the upper template is located at the bottom of the upper connecting seat. The left and right sides of the base and the upper connecting seat are rotatably connected to the drive rod through bearings. The base and the upper connecting seat are rotatably connected to the synchronization rod through bearings. The end of the synchronization rod is rotatably connected to the drive rod through a bevel gear pair.
[0007] An adjusting rod is rotatably inserted into the front side wall of the base via a bearing, and the rear end of the adjusting rod is connected to the drive rod on the lower left side.
[0008] The fixed cylinder consists of eight cylinders, which are fixedly installed in groups of four on the opposite side walls of the base and the upper connecting seat. A lifting rod is movably inserted into the fixed cylinder, and an abutment plate is fixedly installed at the end of the lifting rod. The upper and lower abutment plates abut against the upper connecting seat and the base, respectively.
[0009] The limiting rods consist of eight rods, which are fixedly installed on the side walls of eight contact plates. The upper and lower limiting rods are movably inserted through the upper connecting seat and the base, and the ends of the upper and lower limiting rods are movably inserted into the slots opened on the upper connecting seat and the base.
[0010] The threaded rods consist of eight rods, which are rotatably inserted into the lifting rod via threads. The ends of the threaded rods on the upper and lower sides are rotatably inserted into the upper connecting seat and the base via bearings, respectively. The ends of the threaded rods are connected to the drive rod via bevel gear pairs. The support frame is equipped with a synchronous adjustment mechanism connected to the drive rod.
[0011] Furthermore, the synchronization adjustment mechanism includes:
[0012] The first movable block is fixedly installed on the left side of the rear side wall of the upper connecting seat, and is movably installed in the first movable slot opened on the left side of the front side wall of the support frame.
[0013] The worm gear is rotatably inserted into the first movable block via a bearing. The rear end of the upper left drive rod is rotatably inserted into the first movable block via a bearing and a worm wheel is fixedly sleeved thereon. The worm wheel meshes with the worm gear.
[0014] The vertical rod is rotatably mounted in the first movable slot via a bearing. The worm gear is movably sleeved on the vertical rod. The lower end of the vertical rod is connected to the drive rod on the lower left side via a bevel gear pair.
[0015] Furthermore, a second movable block is fixedly installed on the right side of the rear side wall of the upper connecting seat, and the second movable block is movably installed in the second movable slot opened on the right side of the front side wall of the support frame.
[0016] Furthermore, two positioning blocks are fixedly installed on the upper part of the base, and the two positioning blocks are respectively abutted against the two corners on the rear side of the lower template.
[0017] Furthermore, a reinforcing rib is fixedly provided on the side wall of the lifting rod, and the reinforcing rib is fixedly provided on the contact plate.
[0018] Furthermore, a limiting frame is movably provided inside the upper connecting seat. The end of the limiting frame is engaged in a slot opened on the upper limiting rod. A threaded rotating rod is inserted into the front side wall of the upper connecting seat by means of a thread, and the rear end of the threaded rotating rod is rotatably connected to the limiting frame by a bearing.
[0019] Compared with the prior art, the beneficial effects of this utility model are: the color masterbatch molding equipment with rapid mold changing described in this utility model can not only realize the synchronous disassembly and assembly of multiple positions of the template, but also realize the synchronous control of the disassembly and assembly of the moving template and the static template, which greatly improves the mold changing efficiency. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model.
[0021] Figure 2 This is a cross-sectional view of the base, support frame, and fixing cylinder in this utility model.
[0022] Figure 3 This is an exploded view of the parts of the present invention, including the upper connecting seat, upper template, drive rod, synchronizing rod, first movable block, worm gear, worm wheel and limit frame.
[0023] Figure 4 yes Figure 3 Enlarged view of part A in the image.
[0024] Figure 5 This is a schematic diagram showing the connection between the support frame, movable block No. 1, and movable block No. 2 in this utility model.
[0025] Figure 6 This is an exploded view of the base, lower template, and positioning block in this utility model.
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Base, 2. Support frame, 3. Hydraulic push rod, 4. Upper connecting seat, 5. Lower template, 6. Upper template, 7. Drive rod, 8. Synchronizing rod, 9. Adjusting rod, 10. Fixed cylinder, 11. Lifting rod, 12. Contact plate, 13. Limiting rod, 14. Slot, 15. Threaded rod, 16. Synchronous adjustment mechanism, 16-1 No. 1 movable block, 16-2 worm gear, 16-3 worm wheel, 16-4 vertical rod, 17 No. 1 movable slot, 18 No. 2 movable block, 19 No. 2 movable slot, 20. Positioning block, 21. Reinforcing rib plate, 22. Limiting frame, 23. Slot, 24. Threaded rotating rod. Detailed Implementation
[0028] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0029] like Figures 1-6 As shown, the specific embodiment adopts the following technical solution: it includes a base 1, a support frame 2, a hydraulic push rod 3 and an upper connecting seat 4. The support frame 2 is fixedly installed on the upper rear side of the base 1, the hydraulic push rod 3 is fixedly installed on the upper part of the support frame 2, and the lower end of the hydraulic push rod 3 passes through the top wall of the support frame 2 and is fixedly installed on the upper connecting seat 4.
[0030] It also includes:
[0031] The lower template 5 is located on the upper part of the base 1. The upper template 6 is located at the bottom of the upper connecting seat 4. The left and right sides of the base 1 and the upper connecting seat 4 are rotatably connected to the drive rod 7 through bearings. The base 1 and the upper connecting seat 4 are rotatably connected to the synchronous rod 8 through bearings. The end of the synchronous rod 8 is rotatably connected to the drive rod 7 through a bevel gear pair. Two positioning blocks 20 are fixedly installed on the upper part of the base 1. The two positioning blocks 20 are respectively abutted on the two corners of the rear side of the lower template 5. The positioning blocks 20 can provide positioning for the installation of the lower template 5 on the base 1 to avoid the lower template 5 from shifting in position during the installation process.
[0032] Adjusting rod 9, which is rotatably inserted into the front side wall of base 1 via bearing, and the rear end of adjusting rod 9 is connected to the drive rod 7 on the lower left side;
[0033] The fixed cylinder 10 consists of eight cylinders, which are fixedly installed in groups of four on the opposite side walls of the base 1 and the upper connecting seat 4. A lifting rod 11 is movably inserted into the fixed cylinder 10. A contact plate 12 is fixedly installed at the end of the lifting rod 11. The upper and lower contact plates 12 are respectively abutted against the upper connecting seat 4 and the base 1. A reinforcing rib plate 21 is fixedly installed on the side wall of the lifting rod 11 and is fixedly installed on the contact plate 12. The reinforcing rib plate 21 can improve the structural strength of the connection between the lifting rod 11 and the contact plate 12, making the installation of the upper template 6 and the lower template 5 more stable.
[0034] The limiting rods 13 are eight in number and are fixedly installed on the side walls of eight abutment plates 12. The upper and lower limiting rods 13 are movably inserted into the upper connecting seat 4 and the base 1, respectively, and the ends of the upper and lower limiting rods 13 are movably inserted into the slots 14 opened on the upper connecting seat 4 and the base 1, respectively. The upper connecting seat 4 is movably provided with a limiting frame 22, and the end of the limiting frame 22 is locked in the slot 23 opened on the upper limiting rod 13. The front side wall of the upper connecting seat 4 is threadedly inserted with a threaded rotating rod 24, and the rear end of the threaded rotating rod 24 is rotatably connected to the limiting frame 22 through a bearing. The rotation of the threaded rotating rod 24 can realize the movement of the limiting frame 22 in the upper connecting seat 4. By locking the limiting frame 22 in the slot 23, the force distribution during the installation of the upper template 6 can be realized, and the stability of the upper template 6 in the installation state can be improved.
[0035] The threaded rod 15 consists of eight rods, which are inserted into the lifting rod 11 by means of threaded rotation. The ends of the threaded rods 15 on the upper and lower sides are respectively inserted into the upper connecting seat 4 and the base 1 by means of bearings. The ends of the threaded rods 15 are connected to the drive rod 7 by means of bevel gear pair. The support frame 2 is provided with a synchronous adjustment mechanism 16 connected to the drive rod 7.
[0036] The synchronization adjustment mechanism 16 includes:
[0037] Movable block 16-1 is fixedly installed on the left side of the rear side wall of the upper connecting seat 4 and is movably installed in the first movable slot 17 opened on the left side of the front side wall of the support frame 2. Movable block 18 is fixedly installed on the right side of the rear side wall of the upper connecting seat 4 and is movably installed in the second movable slot 19 opened on the right side of the front side wall of the support frame 2. Movable block 18 can provide auxiliary guidance for the movement of the upper connecting seat 4, so that the movement of the upper connecting block can have high stability.
[0038] The worm 16-2 is rotatably inserted into the first movable block 16-1 via a bearing. The rear end of the upper left drive rod 7 is rotatably inserted into the first movable block 16-1 via a bearing and a worm wheel 16-3 is fixedly sleeved thereon. The worm wheel 16-3 is meshed with the worm 16-2.
[0039] The vertical rod 16-4 is rotatably mounted in the first movable slot 17 via a bearing. The worm gear 16-2 is movably sleeved on the vertical rod 16-4. The lower end of the vertical rod 16-4 is connected to the drive rod 7 on the lower left side via a bevel gear pair. Through the cooperation of the worm gear 16-2, the worm wheel 16-3 and the vertical rod 16-4, the two drive rods 7 on the left side can be driven synchronously, thereby realizing the synchronous control of the disassembly and assembly of the upper template 6 and the lower template 5, and greatly improving the mold changing efficiency.
[0040] When using this utility model, first rotate the threaded rotating rod 24, causing the threaded rotating rod 24 to drive the limiting frame 22 forward and disengage it from the slot 23. Then rotate the adjusting rod 9, which drives the drive rod 7 on the lower left side to rotate. This drive rod 7 drives the vertical rod 16-4 to rotate through the bevel gear pair. The vertical rod 16-4 drives the worm gear 16-2 to rotate, the worm gear 16-2 drives the worm wheel 16-3 to rotate, and the worm wheel 16-3 drives the drive rod 7 on the upper left side to rotate. The rotation is achieved by utilizing the transmission between the bevel gear pair and the synchronizing rod 8. With proper coordination, the four drive rods 7 can rotate synchronously. The drive rods 7 drive the threaded rod 15 to rotate through the bevel gear pair, causing the lifting rods 11 on the upper and lower sides to move synchronously in opposite directions. The lifting rods 11 drive the contact plate 12 to move. At this time, the lower contact plate 12 moves upward to disengage from the lower template 5, and the upper contact plate 12 drives the upper template 6 to move downward and disengage from the upper connecting seat 4. At the same time, one end of the limiting rod 13 disengages from the slot 14. After that, the upper template 6 and the lower template 5 can be replaced.
[0041] Compared with the prior art, the beneficial effects of this utility model are:
[0042] By cooperating with the drive rod 7, the synchronization rod 8, the adjustment rod 9, the fixed cylinder 10, the lifting rod 11, the contact plate 12, the limit rod 13 and the threaded rod 15, the simultaneous disassembly of the lower template 5 or the upper template 6 at various installation positions can be achieved, thus enabling the equipment to quickly change molds.
[0043] With the cooperation of the synchronous adjustment mechanism 16, the lower template 5 and the upper template 6 can be disassembled and assembled synchronously, thereby further improving the mold changing efficiency of the equipment.
[0044] By locking the limit bracket 22 in the slot 23, the stress distribution during the installation of the upper template 6 can be achieved, thereby improving the stability of the upper template 6 in the installation state.
[0045] The reinforcing rib 21 can improve the structural strength of the connection between the lifting rod 11 and the contact plate 12, making the installation of the upper template 6 and the lower template 5 more stable.
[0046] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A color masterbatch molding equipment with quick mold change, comprising a base (1), a support frame (2), a hydraulic push rod (3) and an upper connecting seat (4), wherein the support frame (2) is fixedly installed on the upper rear side of the base (1), the hydraulic push rod (3) is fixedly installed on the upper part of the support frame (2), and the lower end of the hydraulic push rod (3) passes through the top wall of the support frame (2) and is fixedly installed on the upper connecting seat (4); Its features are: It also includes: The lower template (5) is located on the upper part of the base (1). The upper template (6) is located at the bottom of the upper connecting seat (4). The left and right sides of the base (1) and the upper connecting seat (4) are rotatably connected by bearings to drive rods (7). The base (1) and the upper connecting seat (4) are rotatably connected by bearings to synchronize rods (8). The end of the synchronize rod (8) is rotatably connected to the drive rod (7) through a bevel gear pair. Adjusting rod (9), the adjusting rod (9) is rotatably inserted into the front side wall of the base (1) through a bearing, and the rear end of the adjusting rod (9) is connected to the drive rod (7) on the lower left side; The fixed cylinder (10) consists of eight cylinders, which are fixedly installed in groups of four on the opposite side walls of the base (1) and the upper connecting seat (4). A lifting rod (11) is movably inserted into the fixed cylinder (10), and a contact plate (12) is fixedly installed at the end of the lifting rod (11). The upper and lower contact plates (12) are respectively abutted against the upper connecting seat (4) and the base (1). The limiting rods (13) are eight in number and are fixedly installed on the side walls of the eight contact plates (12). The limiting rods (13) on the upper and lower sides are respectively movably inserted into the upper connecting seat (4) and the base (1), and the ends of the limiting rods (13) on the upper and lower sides are respectively movably inserted into the slots (14) opened on the upper connecting seat (4) and the base (1). The threaded rods (15) are eight in number and are respectively inserted into the lifting rod (11) by thread rotation. The ends of the threaded rods (15) on the upper and lower sides are respectively inserted into the upper connecting seat (4) and the base (1) by bearing rotation. The ends of the threaded rods (15) are connected to the drive rod (7) by bevel gear pair. The support frame (2) is provided with a synchronous adjustment mechanism (16) connected to the drive rod (7).
2. The color masterbatch molding equipment with rapid mold change capability according to claim 1, characterized in that: The synchronization adjustment mechanism (16) includes: The first movable block (16-1) is fixedly installed on the left side of the rear side wall of the upper connecting seat (4), and the first movable block (16-1) is movably installed in the first movable slot (17) opened on the left side of the front side wall of the support frame (2). The worm (16-2) is rotatably inserted into the first movable block (16-1) via a bearing. The rear end of the upper left drive rod (7) is rotatably inserted into the first movable block (16-1) via a bearing and a worm wheel (16-3) is fixedly sleeved thereon. The worm wheel (16-3) meshes with the worm (16-2). The vertical rod (16-4) is rotatably mounted in the first movable slot (17) via a bearing. The worm gear (16-2) is movably sleeved on the vertical rod (16-4). The lower end of the vertical rod (16-4) is connected to the drive rod (7) on the lower left side via a bevel gear pair.
3. The color masterbatch molding equipment with rapid mold change capability according to claim 1, characterized in that: A second movable block (18) is fixedly installed on the right side of the rear side wall of the upper connecting seat (4), and the second movable block (18) is movably installed in the second movable slot (19) opened on the right side of the front side wall of the support frame (2).
4. The color masterbatch molding equipment with quick mold change capability according to claim 1, characterized in that: Two positioning blocks (20) are fixedly installed on the upper part of the base (1), and the two positioning blocks (20) are respectively abutted on the two corners of the rear side of the lower template (5).
5. The color masterbatch molding equipment with rapid mold change capability according to claim 1, characterized in that: A reinforcing rib plate (21) is fixedly installed on the side wall of the lifting rod (11), and the reinforcing rib plate (21) is fixedly installed on the contact plate (12).
6. The color masterbatch molding equipment with quick mold change capability according to claim 1, characterized in that: The upper connecting seat (4) is movably provided with a limiting frame (22). The end of the limiting frame (22) is locked in the slot (23) opened on the upper limiting rod (13). A threaded rotating rod (24) is inserted into the front side wall of the upper connecting seat (4) by thread rotation. The rear end of the threaded rotating rod (24) is rotatably connected to the limiting frame (22) by a bearing.