Complex bent pipe angle detection mechanism

Abstract

The utility model discloses a complex bend pipe angle detection mechanism comprising a support pedestal, one end of the support pedestal is fixedly connected with a support, and the top end of the support is fixedly connected with a laser contour sensor; the bearing frame is fixedly connected to the top end of the supporting base, a linear guide rail is fixedly connected to the top of the bearing frame, and a bearing table is slidably connected to one side of the linear guide rail; the positioning assembly is assembled at the bottom end of the bearing table and used for being matched with the bearing table to form positioning of the complex bent pipe; and the pushing assembly is assembled between the supporting base and the bottom of the bearing platform. The utility model relates to the technical field of bent pipe angle detection. Through the structural cooperation of the bearing table and the positioning assembly, before angle detection of the bent pipe, the end portion of the bent pipe can be adsorbed by means of the positioning suction cup, the positioning stability of the bent pipe is effectively guaranteed, and meanwhile the bent pipe can be prevented from deforming compared with direct clamping.

Description

Technical Field

[0001] This utility model relates to the field of pipe bending angle detection technology, specifically a complex pipe bending angle detection mechanism. Background Technology

[0002] Pipe bends, as the name suggests, refer to pipes whose axes are not aligned with a straight line after processing. It is a form of pipe processing, typically manufactured through heating, bending, and other techniques, and is widely used in various industrial piping systems, structural frames, and decorative designs.

[0003] During the pipe bending process, deviations in angle can affect the product's performance and safety. Therefore, before being put into use, pipe bends need to be inspected by a testing agency to determine whether they meet the standards.

[0004] Among them, the testing agencies are mostly equipped with positioning mechanisms for fixing the bends to maintain stability during the testing of the bends. However, the positioning mechanisms in traditional technologies mostly lock the bends by directly clamping them. Since the clamped items are pipes, the bends are easily deformed by pressure, making them difficult to put into subsequent use.

[0005] Therefore, this utility model provides a complex pipe bend angle detection mechanism to solve the above problems. Utility Model Content

[0006] To address the shortcomings of existing technologies, this invention provides a complex pipe bending angle detection mechanism, which solves the aforementioned problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a complex pipe bending angle detection mechanism, comprising:

[0008] A support base, one end of which is fixedly connected to a bracket, and the top end of which is fixedly connected to a laser contour sensor;

[0009] A support frame is fixedly connected to the top of a support base. A linear guide rail is fixedly connected to the top of the support frame, and a support platform is slidably connected to one side of the linear guide rail.

[0010] A positioning component is assembled at the bottom of the support platform and is used to cooperate with the support platform to position complex bends.

[0011] A push assembly is assembled between the support base and the bottom of the carrier platform, and is used to cooperate with the carrier platform to convey complex curved pipes to the laser profile sensor.

[0012] Preferably, the positioning component includes:

[0013] A positioning seat is fixedly connected to the middle of the bottom end of the support platform. A guide cylinder is fixedly connected to the inner side of the positioning seat. An electric push rod is fixedly connected to one end of the positioning seat. A displacement plate is fixedly connected to the output end of the electric push rod, and the output end of the electric push rod is located inside the guide cylinder.

[0014] Two assembly racks are provided, with a transmission pipe fixedly connected to the top of each rack. A positioning suction cup is fixedly connected to one end and the bottom of each transmission pipe. A flexible hose is fixedly connected to one side of each transmission pipe, and the end of the flexible hose away from the transmission pipe is connected to the inner cavity of the guide tube.

[0015] Preferably, the push component includes:

[0016] An assembly base is fixedly connected to one end of a support base near the bracket. A drive motor is fixedly connected to the bottom end of the assembly base, and a drive spur gear is fixedly connected to the output end of the drive motor.

[0017] A transmission rack is fixedly connected to the bottom of the support platform near the transmission spur gear, and the transmission rack is also meshed with the transmission spur gear.

[0018] Preferably, the support platform has a linear groove on the side near the linear guide rail, and the support platform is connected to the outside of the linear guide rail through the linear groove.

[0019] Preferably, a stabilizing frame is fixedly connected to the bottom end of the support platform away from the support frame, and a stabilizing wheel is rotatably connected to the bottom end of the stabilizing frame.

[0020] Preferably, a sealing ring is fixedly connected to the outer side of the displacement plate, and the sealing ring and the inner wall of the guide cylinder are in a transition fit.

[0021] Preferably, the support base has a clearance groove at one end near the bracket, and the mounting base is bolted to the inside of the clearance groove.

[0022] Beneficial effects

[0023] This invention provides a mechanism for detecting the angle of complex pipe bends. Compared with existing technologies, it has the following advantages:

[0024] This complex pipe bend angle detection mechanism, through the structural cooperation of the support platform and positioning components, can use the positioning suction cup to adsorb the end of the bend before the bend angle is detected. This effectively ensures the positioning stability of the bend and, compared with direct clamping, can prevent the bend from deforming. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the separation structure of the linear guide rail and the support platform of this utility model;

[0027] Figure 3 This is a schematic diagram of the assembly structure of the positioning component of this utility model;

[0028] Figure 4 This is an assembly diagram of the positioning suction cup of this utility model;

[0029] Figure 5 This is a utility model Figure 4 A magnified view of a portion of point A in the middle.

[0030] In the diagram: 1. Support base; 2. Bracket; 3. Laser profile sensor; 4. Bearing frame; 5. Linear guide rail; 6. Bearing platform; 7. Positioning component; 8. Pushing component; 9. Positioning seat; 10. Guide cylinder; 11. Electric push rod; 12. Displacement plate; 13. Assembly frame; 14. Transmission pipe; 15. Positioning suction cup; 16. Hose; 17. Assembly seat; 18. Drive motor; 19. Drive spur gear; 20. Drive rack. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Example 1:

[0033] Please see Figure 1-5 A complex pipe bending angle detection mechanism, comprising:

[0034] Support base 1, one end of support base 1 is fixedly connected to bracket 2, and the top of bracket 2 is fixedly connected to laser contour sensor 3;

[0035] The support frame 4 is fixedly connected to the top of the support base 1. A linear guide rail 5 is fixedly connected to the top of the support frame 4, and a support platform 6 is slidably connected to one side of the linear guide rail 5.

[0036] Positioning component 7 is assembled at the bottom of the support platform 6 and is used to cooperate with the support platform 6 to form a complex bend in the pipe.

[0037] Push component 8 is assembled between the support base 1 and the bottom of the carrier platform 6, and is used to cooperate with the carrier platform 6 to convey complex curved pipes to the laser contour sensor 3.

[0038] More specifically, the laser profile sensor 3 includes: a laser emitter for emitting a laser beam.

[0039] Optical system: includes lenses and mirrors, used to focus and guide the laser beam.

[0040] Scanning device: Used to scan the surface of the bent pipe under test with a laser beam at a certain speed and angle, and record a series of point cloud data. These point cloud data represent detailed information about the surface of the bent pipe, including the contour of its bent portion.

[0041] Photodetector: Used to capture the reflected light from the laser beam as it travels back from the surface of the curved tube.

[0042] Signal processor: Converts the optical signals received by the photodetector into electrical signals, and amplifies and processes them.

[0043] Data processor: Through software algorithms, these point cloud data are processed to reconstruct a 3D model of the bend. In the reconstructed 3D model, the curved part of the bend can be identified, and the angle of the bend can be determined by calculating the angle between adjacent straight segments.

[0044] In summary, the laser contour sensor 3 is a mature existing technology, and will not be elaborated further here;

[0045] In this embodiment, a linear groove is provided on the side of the support platform 6 near the linear guide rail 5, and the support platform 6 is connected to the outside of the linear guide rail 5 through the linear groove.

[0046] More specifically, the linear slide rails enable the bearing platform 6 to be stably assembled with the linear guide rail 5, ensuring that the bearing platform 6 can be adjusted within the limits of the linear guide rail 5.

[0047] Furthermore, both the linear guide 5 and the linear groove can be H-shaped;

[0048] In this embodiment, a stabilizing frame is fixedly connected to the bottom end of the support platform 6 away from the support frame 4, and a stabilizing wheel is rotatably connected to the bottom end of the stabilizing frame;

[0049] More specifically, by setting up the stabilizing wheel, the end of the bearing platform 6 that is away from the bearing frame 4 can be provided with auxiliary support, and when the bearing platform 6 moves along the linear guide rail 5, it drives the stabilizing wheel to move at the support base 1, thereby ensuring the stability of the bearing platform 6 during adjustment.

[0050] In this embodiment, in order to ensure the smooth rotation of the stabilization wheel on the stabilization frame, a ball bearing is also provided at the connection between the stabilization wheel and the stabilization frame.

[0051] In this embodiment, the positioning component 7 includes:

[0052] Positioning seat 9 is fixedly connected to the middle of the bottom end of the support platform 6. A guide cylinder 10 is fixedly connected to the inner side of the positioning seat 9. An electric push rod 11 is fixedly connected to one end of the positioning seat 9. A displacement plate 12 is fixedly connected to the output end of the electric push rod 11, and the output end of the electric push rod 11 is located inside the guide cylinder 10.

[0053] Two assembly racks 13 are fixedly connected to the top of each assembly rack 13. One end and the bottom of each assembly rack 13 are fixedly connected to a positioning suction cup 15. A flexible hose 16 is fixedly connected to one side of the assembly rack 13, and the end of the flexible hose 16 away from the assembly rack 14 is connected to the inner cavity of the guide tube 10.

[0054] In this embodiment, a sealing ring is fixedly connected to the outer side of the displacement plate 12, and the sealing ring and the inner wall of the guide cylinder 10 are in transition fit.

[0055] More specifically, by setting the sealing ring, a dynamic seal can be formed after the displacement plate 12 is adjusted without affecting the movement of the displacement plate 12 inside the guide cylinder 10, thus preventing uncontrollable movement of gas inside the guide cylinder 10.

[0056] Furthermore, to ensure the sealing effect of the sealing ring, the sealing ring can be made of rubber;

[0057] Example 2:

[0058] Please see Figure 1-5 This embodiment provides a technical solution based on Embodiment 1: the push component 8 includes:

[0059] Assembly base 17 is fixedly connected to one end of support base 1 near bracket 2. A drive motor 18 is fixedly connected to the bottom end of assembly base 17. A drive spur gear 19 is fixedly connected to the output end of drive motor 18.

[0060] The transmission rack 20 is fixedly connected to the bottom of the support platform 6 near the transmission spur gear 19, and the transmission rack 20 is also meshed with the transmission spur gear 19.

[0061] In this embodiment, a clearance groove is provided at one end of the support base 1 near the bracket 2, and the mounting base 17 is connected to the inside of the clearance groove by bolts;

[0062] More specifically, by setting up the clearance groove, sufficient assembly space can be provided for the drive motor 18 between the support base 1 and the bearing platform 6, thereby ensuring the application effect of the drive motor 18.

[0063] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0064] Working principle: First, place the bent tube on the top of the support platform 6. Then, place the two assembly brackets 13 at the two ends of the bent tube respectively, and make the positioning suction cup 15 at one end of the transmission pipe 14 fit against the bent tube. At the same time, start the electric push rod 11 to drive the displacement plate 12 to move inside the guide cylinder 10, and transmit the gas inside the transmission pipe 14 into the guide cylinder 10 through the hose 16, causing a negative pressure to be generated inside the transmission pipe 14. Finally, the positioning suction cup 15 at the bottom of the transmission pipe 14 will be adsorbed onto the support platform 6, and the positioning suction cup 15 at one end of the transmission pipe 14 will be adsorbed onto the end of the bent tube, thus forming the adsorption positioning of the bent tube.

[0065] The drive motor 18 is started, which causes the drive spur gear 19 to move the drive rack 20. In conjunction with the connection between the drive rack 20 and the support platform 6, the support platform 6 moves towards the laser profile sensor 3 under the limit of the linear guide rail 5. This causes the bent pipe to pass through the laser profile sensor 3, so that a three-dimensional model of the bent pipe can be constructed through the laser profile sensor 3. In the reconstructed three-dimensional model, the bent part of the bent pipe can be identified, and the angle of the bent pipe can be determined by calculating the included angle between adjacent straight line segments.

[0066] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0067] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A complex bend angle detection mechanism, characterized by: include: A support base (1) is fixedly connected to one end of the support base (1) and a bracket (2) is fixedly connected to the top end of the bracket (2). The support frame (4) is fixedly connected to the top of the support base (1). A linear guide rail (5) is fixedly connected to the top of the support frame (4). A support platform (6) is slidably connected to one side of the linear guide rail (5). Positioning component (7), which is assembled at the bottom of the support platform (6) and is used to cooperate with the support platform (6) to form a complex bend in the positioning; Pushing component (8), which is assembled between the support base (1) and the bottom of the carrier platform (6), is used to cooperate with the carrier platform (6) to convey complex curved pipes to the laser profile sensor (3).

2. The complex bend angle detection mechanism according to claim 1, characterized in that: The positioning component (7) includes: Positioning seat (9), the positioning seat (9) is fixedly connected to the middle of the bottom end of the support platform (6), the inner side of the positioning seat (9) is fixedly connected to the guide tube (10), one end of the positioning seat (9) is fixedly connected to the electric push rod (11), the output end of the electric push rod (11) is fixedly connected to the displacement plate (12), and the output end of the electric push rod (11) is located inside the guide tube (10); Two assembly racks (13) are fixedly connected to the top of each of the two assembly racks (13). One end and the bottom of each of the two assembly racks (13) are fixedly connected to a positioning suction cup (15). A flexible hose (16) is fixedly connected to one side of the two assembly racks (14), and the end of the flexible hose (16) away from the two assembly racks (14) is connected to the inner cavity of the guide tube (10).

3. The complex bend angle detection mechanism of claim 1, wherein: The push component (8) includes: Assembly base (17), the assembly base (17) is fixedly connected to one end of the support base (1) near the bracket (2), the bottom end of the assembly base (17) is fixedly connected to a drive motor (18), and the output end of the drive motor (18) is fixedly connected to a drive spur gear (19). A transmission rack (20) is fixedly connected to the bottom of the support platform (6) on the side near the transmission spur gear (19), and the transmission rack (20) is also meshed with the transmission spur gear (19).

4. The complex bend angle detection mechanism of claim 1, wherein: The support platform (6) has a linear groove on the side near the linear guide rail (5), and the support platform (6) is connected to the outside of the linear guide rail (5) through the linear groove.

5. The complex bend angle detection mechanism of claim 1, wherein: The bottom of the support platform (6) is fixedly connected to a stabilizing frame at the end away from the support frame (4), and the bottom end of the stabilizing frame is rotatably connected to a stabilizing wheel.

6. The complex bend angle detection mechanism of claim 2, wherein: A sealing ring is fixedly connected to the outer side of the displacement plate (12), and the sealing ring and the inner wall of the guide cylinder (10) are in transition fit.

7. The complex bend angle detection mechanism of claim 3, wherein: The support base (1) has an clearance groove at one end near the bracket (2), and the mounting base (17) is bolted to the inside of the clearance groove.

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