Stable support device for hot blast stove conical vault

Abstract

The utility model provides hot -blast furnace conical vault stable support device. Hot -blast furnace conical vault stable support device includes: wall body, support frame, support frame fixedly connected in the outer surface of wall body, the top of support frame is fixedly connected with a plurality of connecting base, the top of a plurality of connecting base all is fixedly connected with hydraulic component, a plurality of hydraulic components telescopic installation has the docking frame, the outer surface of docking frame is fixedly connected with a plurality of fixed blocks, the inner surface of docking frame is fixedly connected with conical vault, conical vault contains two fixed plates and a plurality of hexagonal frames, a plurality of hexagonal frames are installed between two fixed plates for reducing conical vault weight. The utility model provides hot -blast furnace conical vault stable support device, through this design, when the conical vault is stably supported, the position of the conical vault can also be monitored in real time, and when deviation occurs, timely correction is carried out, and safety is increased.

Description

Technical Field

[0001] This utility model relates to the field of stable support technology for conical arches of hot blast stoves, and in particular to a stable support device for conical arches of hot blast stoves. Background Technology

[0002] Hot air furnaces are thermal power machinery that began to be widely used in my country in the late 1970s. They have become a replacement product for electric heat sources and traditional steam power heat sources in many industries. Hot air furnaces come in many varieties and series, and are classified into two types according to the method of coal feeding: hand-fired and machine-fired, and according to the type of fuel: coal, oil, gas, etc.

[0003] The conical dome of a hot blast stove refers to the conical dome structure in a hot blast stove. This structure is usually used to connect the combustion chamber and the regenerator. The design of the conical dome helps to reduce stress concentration and improve the service life and stability of the hot blast stove. The conical dome of a hot blast stove is usually built with high-quality, high-expansion silica refractory bricks to form a special combustion chamber structure. This structure is confined within a conical furnace shell that is smaller at the top and larger at the bottom. When the hot blast stove is being baked and heated, the refractory material will expand, thus forming a complex stress concentration phenomenon.

[0004] The conical dome of the hot blast stove is installed through a support structure on the wall. However, the traditional support structure lacks an automatic leveling mechanism. Since the conical dome of the hot blast stove is relatively heavy, if it tilts, it will affect the stability of the support structure, and in severe cases, it may cause the conical dome of the hot blast stove to fall down.

[0005] Therefore, it is necessary to provide a stable support device for the conical dome of the hot blast stove to solve the above-mentioned technical problems. Utility Model Content

[0006] This utility model provides a stable support device for the conical arch of a hot blast stove, which solves the problem that the lack of an automatic leveling support structure for the conical arch of a hot blast stove means that the arch cannot be leveled in time when it tilts, thus affecting the stability of the support structure.

[0007] To solve the above-mentioned technical problems, the hot blast stove conical dome stabilizing support device provided by this utility model includes: a wall;

[0008] A support frame is fixedly connected to the outer surface of the wall. Multiple connecting bases are fixedly connected to the top of the support frame. Hydraulic components are fixedly connected to the top of each of the multiple connecting bases. A docking frame is telescopically mounted on the multiple hydraulic components. Multiple fixing blocks are fixedly connected to the outer surface of the docking frame. A conical arch is fixedly connected to the inner surface of the docking frame. The conical arch includes two fixing plates and multiple hexagonal frames. The multiple hexagonal frames are installed between the two fixing plates to reduce the weight of the conical arch.

[0009] A fixed base is installed at the bottom of the conical arch, and multiple displacement sensors are installed at the bottom of the fixed base. An exhaust pipe is installed on the outer surface of the conical arch, and an air inlet pipe is installed on the outer surface of the wall.

[0010] The support frame and the wall are cast as one piece, and the support strength is increased by high-strength steel bars. The conical arch is connected to the top of the wall. The conical arch and the connecting frame are integrally formed. The hexagonal frame is a hexagonal honeycomb steel structure frame with a side length of 200-300mm. The main material of the frame and fixing plate is high-temperature alloy GH3030, with an allowable temperature of ≤850℃ and a tensile strength of ≥540MPa. The joints are equipped with spherical hinge bearings that can withstand ±15° angular displacement.

[0011] Preferably, a flange is installed at the other end of both the intake pipe and the exhaust pipe, and a mounting plate is fixedly connected to the outer surface of the support frame;

[0012] Flanges are used to facilitate connection with corresponding pipes.

[0013] Preferably, an equipment cabinet is installed at the bottom of the mounting plate, a cabinet door is rotatably connected to one side of the equipment cabinet, and an operation screen is installed on the front of the equipment cabinet via a mounting base;

[0014] The cabinet door is equipped with a lock, and the inside of the equipment cabinet is equipped with a controller that works in conjunction with the operation of the equipment.

[0015] Preferably, a support ring is installed at the top of the conical dome, and a planetary gear structure is fixedly connected to the top of the support ring;

[0016] Planetary gear structures can increase the torque of drive components.

[0017] Preferably, the output end of the planetary gear structure is equipped with a rotating shaft, and a cleaning frame is mounted on the outer surface of the rotating shaft through two fixing rings;

[0018] The cleaning rack comes into contact with the inner surface of the conical vault, allowing for the cleaning of the inner surface of the conical vault.

[0019] Preferably, a drive assembly is mounted on the top of the planetary gear structure. The drive assembly includes a protective shell, a drive component, and an angle sensor. The protective shell is used to mount the drive component that provides rotational driving force.

[0020] Compared with related technologies, the hot blast stove conical dome stabilizing support device provided by this utility model has the following beneficial effects:

[0021] This utility model provides a stabilizing support device for the conical dome of a hot blast stove. To enhance the automatic leveling function of the stabilizing support structure for the conical dome of the hot blast stove, a circular support frame is cast on the outer surface of the wall near the top. Then, multiple hydraulic components are installed on the support frame through connecting bases. The hydraulic components, in conjunction with a high-precision displacement sensor, provide support for the conical dome of the hot blast stove while also leveling it as needed, increasing stability. This design not only provides stable support for the conical dome but also allows for real-time monitoring of its position and timely correction of any deviations, thus increasing safety. Attached Figure Description

[0022] Figure 1 A schematic diagram of a preferred embodiment of the hot blast stove conical arch stabilizing support device provided by this utility model;

[0023] Figure 2 A structural schematic diagram of the equipment cabinet is provided for this utility model;

[0024] Figure 3 A schematic diagram of the rotating shaft is provided for this utility model;

[0025] Figure 4 A schematic diagram of the hexagonal frame is provided for this utility model;

[0026] Figure 5 A schematic diagram of the drive component is provided for this utility model.

[0027] The following are the labeling elements in the diagram: 1. Wall, 2. Support frame, 3. Mounting plate, 4. Connecting frame, 5. Displacement sensor, 6. Fixed base, 7. Drive assembly, 701. Drive component, 702. Angle sensor, 703. Protective shell, 8. Planetary gear structure, 9. Conical dome, 901. Hexagonal frame, 902. Fixed plate, 10. Exhaust pipe, 11. Fixing block, 12. Hydraulic component, 13. Connecting base, 14. Flange, 15. Air inlet pipe, 16. Cabinet door, 17. Equipment cabinet, 18. Mounting base, 19. Control panel, 20. Support ring, 21. Rotating shaft, 22. Fixed ring, 23. Cleaning frame. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the hot blast stove conical arch stabilizing support device provided by this utility model; Figure 2A structural schematic diagram of the equipment cabinet is provided for this utility model; Figure 3 A schematic diagram of the rotating shaft is provided for this utility model;

[0030] Figure 4 A schematic diagram of the hexagonal frame is provided for this utility model; Figure 5 This utility model provides a structural schematic diagram of the driving component. The hot blast stove conical dome stabilizing support device includes: wall 1;

[0031] A support frame 2 is fixedly connected to the outer surface of the wall 1. A plurality of connecting bases 13 are fixedly connected to the top of the support frame 2. A hydraulic component 12 is fixedly connected to the top of each of the plurality of connecting bases 13. A docking frame 4 is telescopically mounted on the plurality of hydraulic components 12. A plurality of fixing blocks 11 are fixedly connected to the outer surface of the docking frame 4. A conical arch 9 is fixedly connected to the inner surface of the docking frame 4. The conical arch 9 includes two fixing plates 902 and a plurality of hexagonal frames 901. The plurality of hexagonal frames 901 are installed between the two fixing plates 902 to reduce the weight of the conical arch 9.

[0032] A fixed base 6 is installed at the bottom of the conical arch 9. Multiple displacement sensors 5 are installed at the bottom of the fixed base 6. An exhaust pipe 10 is installed on the outer surface of the conical arch 9. An air inlet pipe 15 is installed on the outer surface of the wall 1.

[0033] The support frame 2 and the wall 1 are cast in one piece, and the support strength is increased by high-strength steel bars. The conical arch 9 and the top of the wall 1 are connected. The conical arch 9 and the connecting frame 4 are integrally formed. The hexagonal frame 901 is a hexagonal honeycomb steel structure frame with a side length of 200-300mm. The main material of the frame and fixing plate 902 is high-temperature alloy GH3030, with an allowable temperature of ≤850℃ and a tensile strength of ≥540MPa. The joint is equipped with a spherical hinge bearing that can withstand ±15° angular displacement. The displacement sensor 5 can monitor whether the position of the conical arch 9 has shifted. The bottom of the fixing block 11 is connected to the telescopic end of the hydraulic component 12. The conical arch 9 is composed of two fixing plates 902 and multiple hexagonal frames 901, which can reduce the weight of the conical arch 9 and ensure strength.

[0034] The other end of the air intake pipe 15 and the exhaust pipe 10 are both equipped with flanges 14, and the outer surface of the support frame 2 is fixedly connected with a mounting plate 3.

[0035] Flange 14 is for easy connection to corresponding pipes.

[0036] The bottom of the mounting plate 3 is equipped with an equipment cabinet 17, and a cabinet door 16 is rotatably connected to one side of the equipment cabinet 17. An operation screen 19 is mounted on the front of the equipment cabinet 17 via a mounting base 18.

[0037] The cabinet door 16 is equipped with a lock, and the equipment cabinet 17 is equipped with a controller that works with the equipment. The cabinet door 16 and the equipment cabinet 17 are sealed together. The operation panel 19 can be used to set the equipment operating parameters.

[0038] A support ring 20 is installed on the top of the conical dome 9, and a planetary gear structure 8 is fixedly connected to the top of the support ring 20.

[0039] The planetary gear structure 8 can increase the torque of the drive component 7.

[0040] The output end of the planetary gear structure 8 is equipped with a rotating shaft 21, and a cleaning frame 23 is installed on the outer surface of the rotating shaft 21 through two fixing rings 22.

[0041] The cleaning frame 23 is in contact with the inner surface of the conical dome 9, and can clean the inner surface of the conical dome 9. Both the rotating shaft 21 and the cleaning frame 23 are made of high temperature resistant materials.

[0042] The planetary gear structure 8 is mounted on top of a drive assembly 7, which includes a protective shell 703, a drive component 701, and an angle sensor 702. The protective shell 703 is used to mount the drive component 701, which provides rotational driving force.

[0043] The angle sensor 702, in conjunction with the drive component 701, can precisely control the rotation speed and rotation angle.

[0044] The working principle of the hot blast stove conical dome stabilizing support device provided by this utility model is as follows:

[0045] A circular support frame 2 is cast on the outer surface of the wall 1 near the top. Then, multiple hydraulic components 12 are installed on the support frame 2 through the connecting base 13. The hydraulic components 12, together with the high-precision displacement sensor 5, provide support for the conical dome of the hot blast stove and can also be leveled as needed to increase stability. In actual use, the conical dome of the hot blast stove is first installed on the top of the wall 1, and the telescopic end of the hydraulic component 12 is connected to the fixing block 11 on the outer surface of the docking frame 4. During this process, multiple high-precision displacement sensors 5 monitor the conical dome 9. If the conical dome 9 is displaced, the hydraulic component 12 is controlled by the electro-hydraulic proportional valve to level the tilted conical dome 9.

[0046] Compared with related technologies, the hot blast stove conical dome stabilizing support device provided by this utility model has the following beneficial effects:

[0047] To enhance the automatic leveling function of the stable support structure for the conical dome of the hot blast stove, a circular support frame 2 is cast on the outer surface of the wall 1 near the top. Then, multiple hydraulic components 12 are installed on the support frame 2 via connecting bases 13. The hydraulic components 12, in conjunction with a high-precision displacement sensor 5, provide support for the conical dome of the hot blast stove while also leveling it as needed, increasing stability. This design not only provides stable support for the conical dome 9 but also allows for real-time monitoring of its position and timely correction of any deviations, thus increasing safety.

[0048] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A stabilizing support device for the conical dome of a hot blast stove, characterized in that, include: Walls; A support frame is fixedly connected to the outer surface of the wall. Multiple connecting bases are fixedly connected to the top of the support frame. Hydraulic components are fixedly connected to the top of each of the multiple connecting bases. A docking frame is telescopically mounted on the multiple hydraulic components. Multiple fixing blocks are fixedly connected to the outer surface of the docking frame. A conical arch is fixedly connected to the inner surface of the docking frame. The conical arch includes two fixing plates and multiple hexagonal frames. The multiple hexagonal frames are installed between the two fixing plates to reduce the weight of the conical arch. A fixed base is installed at the bottom of the conical arch, and multiple displacement sensors are installed at the bottom of the fixed base. An exhaust pipe is installed on the outer surface of the conical arch, and an air intake pipe is installed on the outer surface of the wall.

2. The hot blast stove conical dome stabilizing support device according to claim 1, characterized in that, The other end of the intake pipe and the exhaust pipe are both equipped with flanges, and the outer surface of the support frame is fixedly connected with a mounting plate.

3. The hot blast stove conical dome stabilizing support device according to claim 2, characterized in that, An equipment cabinet is mounted on the bottom of the mounting plate, a cabinet door is rotatably connected to one side of the equipment cabinet, and an operation screen is mounted on the front of the equipment cabinet via a mounting base.

4. The hot blast stove conical dome stabilizing support device according to claim 1, characterized in that, A support ring is installed at the top of the conical arch, and a planetary gear structure is fixedly connected to the top of the support ring.

5. The hot blast stove conical dome stabilizing support device according to claim 4, characterized in that, The output end of the planetary gear structure is equipped with a rotating shaft, and a cleaning frame is mounted on the outer surface of the rotating shaft through two fixing rings.

6. The hot blast stove conical dome stabilizing support device according to claim 4, characterized in that, A drive assembly is mounted on top of the planetary gear structure. The drive assembly includes a protective shell, a drive component, and an angle sensor. The protective shell is used to mount the drive component that provides rotational driving force.

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