One-piece molded embedded transparent armor assembly

Abstract

This utility model provides a one-piece molded embedded transparent armor assembly, belonging to the technical field of transparent armor manufacturing. It includes a transparent armor module, which comprises an outer frame. Multiple inorganic transparent material layers are disposed within the outer frame, along with interlayer adhesive layers on the inorganic transparent material layers. A sealing ring is provided at the folded edge of the outer frame, and an anti-splash material layer is disposed on the sealing ring. The anti-splash material layer presses the sealing ring tightly against the folded edge of the outer frame for sealing. This utility model achieves structural integration of the transparent armor assembly, forming a dense adhesive layer at the bonding points between the layers. This effectively improves the stability of the connections between the layers, preventing delamination and extending service life. Furthermore, the assembly can be embedded within buildings or vehicles, tightly integrated with their structure, becoming part of the overall structure. Upon impact, it can better disperse impact force, providing more stable protective performance.

Description

Technical Field

[0001] This utility model mainly relates to the technical field of transparent armor manufacturing, specifically a one-piece molded embedded transparent armor assembly. Background Technology

[0002] Transparent armor is a combination of materials that can provide protection while maintaining high transparency. It is mainly used in military and security fields. The manufacturing process of various transparent protective assembly modules, such as bulletproof and explosion-proof, is complicated and involves dozens of processes. Taking the transparent protective window assembly module for vehicles and ships as an example, it is necessary to manufacture two components at the same time: transparent armor (also known as "bulletproof glass") and matching frame. Then, these two components are sealed together with sealant to form a transparent protective assembly module.

[0003] The assembly of the transparent armor and its supporting frame involves numerous complex processes, including primer treatment, protective film installation, and sealant injection. This not only consumes significant manpower and auxiliary materials, but the strong organic solvents in the primer can corrode the organic materials (such as polycarbonate) in the transparent armor, leading to reduced toughness, cracking, and performance degradation. Furthermore, the incompatibility between the sealant and the hot melt adhesive in the intermediate layer of the transparent armor weakens the bond strength, causing the transparent armor to delaminate and significantly reducing its service life. Utility Model Content

[0004] This utility model provides a solution that is significantly different from existing technologies, addressing the problem that existing technologies are too simplistic. Specifically, this utility model mainly provides a one-piece molded embedded transparent armor assembly to solve the technical problem mentioned in the background art, where the connection stability between the layers of the existing transparent armor is insufficient and delamination is prone to occur.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0006] A one-piece molded embedded transparent armor assembly includes a transparent armor module. The transparent armor module includes an outer frame, and multiple inorganic transparent material layers are disposed inside the outer frame, as well as interlayer adhesive material layers on the inorganic transparent material layers. A sealing ring is disposed at the folded edge of the outer frame, and an anti-splash material layer is disposed on the sealing ring. The anti-splash material layer presses the sealing ring tightly against the folded edge of the outer frame for sealing.

[0007] Furthermore, the interlayer bonding material layer includes a first interlayer bonding layer, a second interlayer bonding layer, and a third interlayer bonding layer distributed sequentially from top to bottom, with each granular layer located below the corresponding inorganic transparent material layer.

[0008] Furthermore, the interlayer bonding material layer also includes an outer bonding material layer, and the outer bonding material layer has a surrounding structure. The outer bonding material layer fills the space between the inner wall of the outer frame and the layers formed by the inorganic transparent material layer and the interlayer bonding material layer.

[0009] Furthermore, the first interlayer adhesive layer and the second interlayer adhesive layer have the same thickness, both ranging from 1mm to 3mm.

[0010] Furthermore, the thickness of the third interlayer adhesive layer is 3mm-4mm.

[0011] Furthermore, the thickness of the outer adhesive material layer is 2mm-3mm.

[0012] Furthermore, the thickness of the anti-splash material layer is 3mm-10mm.

[0013] Furthermore, the thickness of the sealing ring is 3mm-5mm.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention achieves structural integration of the transparent armor assembly through the design of an outer frame, an inorganic transparent material layer, a first interlayer adhesive layer, a second interlayer adhesive layer, a third interlayer adhesive layer, an outer adhesive material layer, a splash-proof material layer, and a sealing ring. A dense adhesive layer is formed at the bonding points between the layers, enhancing heat resistance, effectively improving the stability of the connections between layers, reducing stress within the armor, preventing delamination, and extending service life. Furthermore, the assembly can be embedded within buildings or vehicles, tightly integrated with their structure, becoming an integral part of the overall structure. Upon impact, it can better disperse impact force and provide more stable protective performance.

[0016] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is an exploded view of the overall structure of this utility model;

[0019] Figure 3 This is a cross-sectional schematic diagram of the overall structure of this utility model.

[0020] In the diagram: 1. Transparent armor module; 11. Outer frame; 12. Inorganic transparent material layer; 13. Interlayer bonding material layer; 131. First interlayer bonding layer; 132. Second interlayer bonding layer; 133. Third interlayer bonding layer; 134. Outer bonding material layer; 14. Anti-splash material layer; 15. Sealing ring. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Please refer to the appendix carefully. Figure 1-3 A one-piece molded embedded transparent armor assembly, characterized in that it includes a one-piece molded transparent armor module 1 and an outer frame 11, wherein the transparent armor module 1 is embedded within the outer frame 11; the transparent armor module 1 includes a laminated structure formed by stacking at least one layer of inorganic transparent material 12 and one layer of anti-splash material 14, with an interlayer adhesive layer 13 arranged between adjacent material layers; the outer frame 11 covers the outer periphery of the transparent armor module 1, the anti-splash material layer 14 is located on the innermost side of the outer frame 11, and an outer adhesive layer 134 is provided in the gap between the outer frame 11 and the transparent armor module 1.

[0025] The above structure achieves structural integration of the transparent armor assembly, forming a dense adhesive layer at the bonding points between layers, enhancing heat resistance, effectively improving the stability of the connection between layers, reducing stress within the armor, preventing delamination, and increasing service life. Furthermore, the assembly can be embedded within buildings or vehicles, tightly integrated with their structure, becoming part of the overall structure. When subjected to impact, it can better disperse impact force and provide more stable protective performance.

[0026] Please refer to the appendix carefully. Figure 2 and attached Figure 3 The interlayer adhesive layer 13 between the inorganic transparent material layer 12 and the anti-splash material layer 14 is made of polyurethane. The interlayer adhesive layer 13 between adjacent inorganic transparent material layers 12 and the outer adhesive layer 134 are made of any hot melt adhesive. The polyurethane material and hot melt adhesive are in various forms, including but not limited to sheet, film, and granular. Through the polyurethane material, under the action of the pressure vessel door, the polyurethane material is heated and pressurized, causing the granular hot melt adhesive to gradually soften and melt. With the help of pressure, all internal air bubbles are expelled, thereby bonding the inorganic transparent material layers 12 together. The anti-splash material layer 14 is made of polycarbonate sheet or anti-splash organic material; and / or, the thickness of the anti-splash material layer 14 is 1mm-10mm, and the inorganic transparent material is selected from at least one of the following:

[0027] (a) Glass materials, including but not limited to soda-lime silica glass, borosilicate glass, aluminosilicate glass, lithium aluminosilicate glass or tempered glass;

[0028] (b) Inorganic materials, including but not limited to sapphire, aluminum oxynitride or magnesium aluminum spinel.

[0029] The interlayer adhesive layer 13 includes a first interlayer adhesive layer 131, a second interlayer adhesive layer 132, and a third interlayer adhesive layer 133 arranged sequentially from the outside to the inside. The first interlayer adhesive layer 131 and the second interlayer adhesive layer 132 have the same thickness, both being 0.3mm-3mm; and / or, the thickness of the third interlayer adhesive layer 133 is 0.3mm-4mm. The thickness of the outer adhesive layer 134 is 1mm-5mm. The outer adhesive layer 134 fills and adheres to the surrounding gaps. A sealing ring 15 is provided at the folded edge of the outer frame 11, and the anti-splash material layer 14 presses the sealing ring 15 against the folded edge of the outer frame 11 to achieve a seal. The thickness of the sealing ring 15 is 3mm-5mm. Through the cooperation between the anti-splash material layer 14 and the rubber gasket 15, the connection with the outer frame 11 is sealed to prevent dust particles from entering.

[0030] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. A one-piece, inlaid transparent armor assembly, characterized in that, It includes a one-piece molded transparent armor module (1) and an outer frame (11), wherein the transparent armor module (1) is embedded in the outer frame (11); The transparent armor module (1) includes a laminated structure formed by stacking at least one layer of inorganic transparent material (12) and one layer of anti-splash material (14), with an interlayer bonding material layer (13) arranged between adjacent material layers. The outer frame (11) covers the outer periphery of the transparent armor module (1), the anti-splash material layer (14) is located on the innermost side of the outer frame (11), and an outer adhesive material layer (134) is provided in the gap between the outer frame (11) and the transparent armor module (1).

2. The one-shot, monolithic, laminated transparent armor assembly of claim 1, wherein, The interlayer bonding material layer (13) between the inorganic transparent material layer (12) and the anti-splash material layer (14) is made of polyurethane. The materials of the interlayer adhesive layer (13) between adjacent inorganic transparent material layers (12) and the outer adhesive layer (134) can be any hot melt adhesive material.

3. The one-piece molded embedded transparent armor assembly according to claim 2, characterized in that, The polyurethane material and hot melt adhesive material can be in the form of sheets, films, or granules, among others.

4. The one-piece molded embedded transparent armor assembly according to claim 1, characterized in that, The anti-splash material layer (14) is made of polycarbonate sheet or anti-splash organic material; And / or, the thickness of the anti-splash material layer (14) is 1mm-10mm.

5. The one-piece molded embedded transparent armor assembly according to claim 1, characterized in that, The inorganic transparent material is selected from at least one of the following: (a) Glass materials, including but not limited to soda-lime silica glass, borosilicate glass, aluminosilicate glass, lithium aluminosilicate glass or tempered glass; (b) Inorganic materials, including but not limited to sapphire, aluminum oxynitride or magnesium aluminum spinel.

6. The one-piece molded embedded transparent armor assembly according to claim 1, characterized in that, The interlayer adhesive material layer (13) includes a first interlayer adhesive layer (131), a second interlayer adhesive layer (132) and a third interlayer adhesive layer (133) arranged sequentially from the outside to the inside.

7. The one-piece molded embedded transparent armor assembly according to claim 6, characterized in that, The thickness of the first interlayer adhesive layer (131) and the second interlayer adhesive layer (132) is the same, both being 0.3mm-3mm; And / or, the thickness of the third interlayer adhesive layer (133) is 0.3mm-4mm.

8. The one-piece molded embedded transparent armor assembly according to claim 1, characterized in that, The thickness of the outer bonding material layer (134) is 1mm-5mm.

9. The one-piece molded embedded transparent armor assembly according to any one of claims 1-8, characterized in that, A sealing ring (15) is provided at the folded edge of the outer frame (11), and the anti-splash material layer (14) presses the sealing ring (15) against the folded edge of the outer frame (11) to achieve a seal.

10. The one-piece molded embedded transparent armor assembly according to claim 9, characterized in that, The thickness of the sealing ring (15) is 3mm-5mm.

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