A whole package utilization energy storage system structure

By designing an energy storage system structure that utilizes the entire battery pack, the compatibility problem of different battery packs was solved, enabling rapid installation and disassembly, improving the utilization rate of retired batteries and the economy and safety of the system, and ensuring the efficient and stable operation of the energy storage system.

CN224289312UActive Publication Date: 2026-05-26JIANGSU HUAYOU ENERGY TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HUAYOU ENERGY TECH CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing energy storage systems are difficult to adapt to retired batteries of different brands and models, are complex to install and have high maintenance costs, and have poor versatility.

Method used

A whole-pack energy storage system structure was designed, including a main body, a cascaded battery pack, a PCS, a liquid cooling unit, an electrical mounting plate, and disassembly/removal components. It supports the rapid installation and disassembly of different battery packs, is equipped with a dustproof net to prevent dust from entering, and integrates a battery management system to monitor the battery status in real time to ensure the safe and stable operation of the system.

Benefits of technology

It enables rapid installation and removal of different battery packs, improves the utilization rate of retired batteries and the economy and safety of energy storage systems, ensures efficient and stable operation of the system, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of new energy technology and discloses a whole-pack energy storage system structure, including a main body. Multiple cascaded battery packs are housed inside the main body. A PCS (Power Pack System) is located below each cascaded battery pack, and an electrical mounting plate is located on one side of each PCS. A liquid cooling unit is located inside the main body. A cabinet door is hinged to the outside of the main body. A dehumidifier is located on the inside of the cabinet door. Two heat dissipation grilles are located on the surface of the cabinet door, and a dustproof net is located on one side of each heat dissipation grille. A disassembly assembly is located inside the cabinet door, comprising sliding rods, telescopic springs, sliding plates, and insert rods. Two sliding rods are fixedly installed inside the cabinet door, and the telescopic springs are sleeved on the outside of the sliding rods. This utility model can be configured with different numbers and sizes of battery pack modules as needed to accommodate different models of retired batteries, ensuring that the power output parts of battery packs of different sizes and shapes can be quickly connected to the energy storage cabinet.
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Description

Technical Field

[0001] This utility model relates to the field of new energy technology, and in particular to a whole-package energy storage system structure. Background Technology

[0002] Energy storage systems are an essential part of the power grid for improving the efficiency of conventional energy generation and transmission, as well as for peak shaving and valley filling. At the same time, energy storage systems can also be combined with new energy systems such as photovoltaic power generation and wind power generation to form a smart wind-solar-storage power grid system, which has many advantages such as improving energy utilization efficiency, enhancing power quality, and embodying green environmental protection.

[0003] Currently, the capacity of retired electric vehicle batteries typically decays to 70%-80% of their initial capacity, but these batteries still have high utilization value. However, existing energy storage systems suffer from poor compatibility when utilizing these retired batteries due to differences in size and shape between different brands. This makes it difficult to meet the adaptation requirements of different types of retired battery packs, and the installation methods are complex, battery pack replacement is time-consuming and labor-intensive, and maintenance costs are high. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a whole-pack energy storage system structure, which aims to improve the versatility of the integrated energy storage unit, meet the size requirements of different battery packs, and provide quick and convenient installation, thereby improving the utilization rate of retired batteries and addressing the issues of economy, safety, and environmental protection of the energy storage system.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An energy storage system structure utilizing the entire package includes a main body, with multiple cascaded battery packs inside the main body. A PCS is located below the cascaded battery packs, and an electrical mounting plate is located on one side of the PCS. A liquid cooling unit is located inside the main body, and a cabinet door is connected to the outside of the main body via hinges. A dehumidifier is located on the inside of the cabinet door, and two heat dissipation grilles are located on the surface of the cabinet door. A dustproof net is located on one side of the heat dissipation grilles, and a disassembly assembly is located inside the cabinet door.

[0007] Preferably, the disassembly assembly includes a slide bar, a telescopic spring, a sliding plate, and a plug rod. Two slide bars are fixedly installed inside the cabinet door, the telescopic spring is sleeved on the outside of the slide bar, the sliding plate is movably installed on the slide bar, and the plug rod is fixedly installed on one side of the sliding plate.

[0008] Preferably, the surface of the cabinet door is provided with a mounting groove, and the insertion rod extends into the interior of the mounting groove.

[0009] Preferably, a fixing block is fixedly connected to one side of the skateboard, and a lever is fixedly connected to one side of the fixing block.

[0010] Preferably, the surface of the cabinet door is provided with a moving groove, and the fixing block is placed inside the moving groove.

[0011] Preferably, mounting blocks are fixedly connected to both sides of the dustproof net, and an insertion hole is provided on one side of the mounting block.

[0012] Preferably, the surface of the electrical mounting plate is provided with a resistor, a transformer is provided below the resistor, a capacitor is provided below the transformer, a relay is provided on one side of the capacitor, and a potentiometer is provided on one side of the relay.

[0013] Preferably, lifting rings are fixedly connected to the four corners of the top surface of the machine body, and the interior of the machine body is provided with partitions.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model can be configured with different numbers and sizes of battery pack modules as needed to adapt to different models of retired batteries. It adopts the original power harness output interface of the car battery and is equipped with an adapter to ensure that the power output part of the battery pack of different sizes and shapes can be quickly connected to the energy storage cabinet.

[0016] 2. This utility model prevents external dust from entering the machine body and affecting the operation of internal devices by setting a dustproof net on the outside of the heat dissipation grille. The dustproof net can be easily and quickly disassembled by setting a disassembly and assembly component, thereby indirectly increasing the convenience of cleaning the dustproof net. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of an energy storage system structure that utilizes the entire package, as proposed in this utility model.

[0018] Figure 2 This is an internal plan view of the energy storage system structure that utilizes the entire package as proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the dustproof netting location structure of an energy storage system structure that utilizes the entire package, as proposed in this utility model.

[0020] Figure 4 This is a schematic plan view of the electrical mounting plate of an energy storage system structure that utilizes the entire package, as proposed in this utility model.

[0021] Figure 5 This is a schematic diagram of the disassembly and assembly components of an energy storage system structure that utilizes the entire package, as proposed in this utility model.

[0022] Figure 6This is a schematic diagram of the mounting block structure of an energy storage system structure that utilizes the entire package, as proposed in this utility model.

[0023] Legend:

[0024] 1. Unit body; 2. Lifting ring; 3. Cabinet door; 4. Shelf; 5. Secondary battery pack; 6. Liquid cooling unit; 7. PCS; 8. Electrical mounting plate; 9. Dehumidifier; 10. Heat dissipation grille; 11. Paddle; 12. Dustproof net; 13. Moving slot; 14. Slide plate; 15. Fixing block; 16. Slide rod; 17. Telescopic spring; 18. Insert rod; 19. Mounting slot; 20. Mounting block; 21. Socket; 22. Transformer; 23. Capacitor; 24. Relay; 25. Potentiometer; 26. Resistor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figure 1 and Figure 2 The present invention provides an embodiment of an energy storage system structure that utilizes the entire package, comprising a body 1, with multiple cascaded battery packs 5 inside the body 1, a PCS7 below the cascaded battery packs 5, an electrical mounting plate 8 on one side of the PCS7, a liquid cooling unit 6 inside the body 1, a cabinet door 3 connected to the outside of the body 1 by hinges, a dehumidifier 9 on the inside of the cabinet door 3, two heat dissipation grilles 10 on the surface of the cabinet door 3, a dustproof net 12 on one side of the heat dissipation grilles 10, and a disassembly assembly inside the cabinet door 3.

[0027] Specifically, the energy storage system of this device mainly consists of three secondary battery packs 5, one liquid cooling unit 6, three PCS7, an electrical mounting plate 8, and a dehumidifier 9. During assembly, each component is installed in its designated position and connected to the corresponding circuit, enabling these components to work together to achieve the storage and conversion of electrical energy. Through the cooling of the liquid cooling unit 6 and the operation of the dehumidifier 9, the battery is ensured to operate within a suitable temperature and humidity range, ensuring the efficient and stable operation of the energy storage system. In use, the components on the electrical mounting plate 8 are connected to an external power source, and the PCS7 is used to convert AC and DC voltage, converting electrical energy into chemical energy for storage in the secondary battery packs 5. When discharge is required, the chemical energy in the battery pack is converted into electrical energy through the discharge equipment, and then converted into AC power by PCS7 and output to the grid or load. At the same time, the liquid cooling unit 6 absorbs the heat generated in the battery pack through circulating liquid and dissipates the heat generated during operation by cooling, ensuring that the battery pack operates within the optimal operating temperature range. The dehumidifier 9 removes moisture from the air inside the enclosure to maintain the ambient humidity within a suitable range, preventing equipment failure and safety hazards. The energy storage system structure of this device has the advantages of high efficiency, stability and reliability, and can be widely used in renewable energy power generation, power system dispatching and peak-valley balancing.

[0028] Reference Figure 3 , Figure 5 and Figure 6 The assembly includes a slide bar 16, a telescopic spring 17, a slide plate 14, and a plug rod 18. Two slide bars 16 are fixedly installed inside the cabinet door 3. The telescopic spring 17 is sleeved on the outside of the slide bar 16. The slide plate 14 is movably installed on the slide bar 16. The plug rod 18 is fixedly installed on one side of the slide plate 14. The surface of the cabinet door 3 has an installation groove 19, and the plug rod 18 extends into the installation groove 19. A fixing block 15 is fixedly connected to one side of the slide plate 14. A lever 11 is fixedly connected to one side of the fixing block 15. The surface of the cabinet door 3 has a moving groove 13, and the fixing block 15 is placed inside the moving groove 13. Installation blocks 20 are fixedly connected to both sides of the dustproof net 12. A plug hole 21 is opened on one side of the installation block 20.

[0029] Specifically, the size and dimensions of the socket 21 correspond to the size and dimensions of the rod 18, and the size and dimensions of the mounting block 20 match the size and dimensions of the mounting groove 19. By installing the mounting block 20 into the mounting groove 19 and moving the lever 11, the lever 11 drives the slide plate 14 to slide on the slide rod 16 through the fixing block 15. As the slide plate 14 moves, it compresses the telescopic spring 17 inward. The movement of the slide plate 14 can also drive the rod 18 to move. After moving the rod 18 a certain distance, the mounting block 20 is completely placed inside the mounting groove 19. At this time, the position of the rod 18 is equivalent to the socket 21. When the lever 11 is released, the telescopic spring 17 can push the slide plate 14 to reset through the reverse force. The slide plate 14 can then drive the rod 18 to be inserted into the socket 21. In this way, the dustproof net 12 can be fixedly installed on the outside of the heat dissipation grille 10, thereby preventing dust from entering the interior of the body 1 through the heat dissipation grille 10 and affecting the normal operation of the internal devices of the body 1.

[0030] Reference Figure 4 The surface of the electrical mounting plate 8 is provided with a resistor 26, below the resistor 26 is a transformer 22, below the transformer 22 is a capacitor 23, on one side of the capacitor 23 is a relay 24, and on one side of the relay 24 is a potentiometer 25.

[0031] Specifically, the electrical circuits can be constructed through the various electrical components on the electrical mounting plate 8, ensuring the normal operation of the device. The internal structure 1 also houses an integrated battery management system (BMS). The integrated battery management system mainly consists of a main board, slave boards, BDU, high-voltage control board, and other external software modules. The BMS system can monitor the battery status in real time, including key parameters such as voltage, current, and temperature. This ensures the safe and stable operation of the energy storage system and avoids safety hazards such as overcharging, over-discharging, and short circuits. At the same time, the BMS system can also provide functions such as battery life prediction and fault warning, improving the reliability and economy of the system.

[0032] Reference Figure 1 The top of the body 1 is fixedly connected to the four corners of the lifting ring 2, and the body 1 is equipped with a partition 4 inside.

[0033] Specifically, the machine body 1 can be hoisted to the designated position using the lifting ring 2.

[0034] Working Principle: When using this device, the main body 1 can be hoisted to the designated position using the lifting ring 2. Each component is then sequentially installed in its designated position and connected to the corresponding wiring, enabling these components to work collaboratively. This achieves the storage and conversion of electrical energy. The cooling of the liquid chiller unit 6 and the operation of the dehumidifier 9 ensure that the battery operates within a suitable temperature and humidity range, guaranteeing the efficient and stable operation of the energy storage system. During use, the components on the electrical mounting plate 8 are connected to an external power source. The PCS7 converts the AC / DC voltage, transforming electrical energy into chemical energy stored in the cascaded battery pack 5. When discharge is required, the chemical energy in the battery pack is converted into electrical energy through a discharge device and then converted back to AC power by the PCS7 for output to the power grid or load. Simultaneously, the liquid chiller unit 6 absorbs the heat generated in the battery pack through circulating liquid and dissipates the heat through cooling. The heat generated ensures the battery pack operates within its optimal temperature range. The dehumidifier 9 removes moisture from the air inside the cabinet, maintaining ambient humidity within a suitable range to prevent equipment malfunctions and safety hazards. The dustproof net 12 prevents dust from entering the interior of the unit 1 through the heat dissipation grille 10, thus affecting the normal operation of the various devices inside the unit 1. When the dustproof net 12 has been used for too long and affects the normal heat dissipation of the unit 1, the lever 11 can be moved. The lever 11 drives the slide plate 14 to slide on the slide rod 16 through the fixing block 15. The slide plate 14 drives the insertion rod 18 to move, disengaging the insertion rod 18 from the insertion hole 21, thereby releasing the fixing state of the mounting block 20. At this time, the dustproof net 12 can be removed from the cabinet door 3 for easy cleaning. This device enhances the high efficiency and stability of the energy storage system while also facilitating the removal and cleaning of the dustproof net 12.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A whole package utilization energy storage system structure comprising a machine body (1), characterized in that: The body (1) is equipped with multiple cascade battery packs (5) inside. PCS (7) is located below the cascade battery packs (5). An electrical mounting plate (8) is located on one side of the PCS (7). A liquid cooling unit (6) is located inside the body (1). A cabinet door (3) is connected to the outside of the body (1) by a hinge. A dehumidifier (9) is located on the inside of the cabinet door (3). Two heat dissipation grilles (10) are located on the surface of the cabinet door (3). A dustproof net (12) is located on one side of the heat dissipation grille (10). A disassembly assembly is located inside the cabinet door (3).

2. The energy storage system structure for whole package utilization according to claim 1, characterized in that: The assembly includes a slide bar (16), a telescopic spring (17), a slide plate (14), and a plug (18). The two slide bars (16) are fixedly installed inside the cabinet door (3). The telescopic spring (17) is sleeved on the outside of the slide bar (16). The slide plate (14) is movably installed on the slide bar (16). The plug (18) is fixedly installed on one side of the slide plate (14).

3. The energy storage system structure for whole package utilization according to claim 2, characterized in that: The cabinet door (3) has a mounting groove (19) on its surface, and the insert rod (18) extends into the interior of the mounting groove (19).

4. The energy storage system structure for whole package utilization according to claim 2, characterized in that: A fixing block (15) is fixedly connected to one side of the slide (14), and a paddle (11) is fixedly connected to one side of the fixing block (15).

5. The energy storage system structure for whole package utilization according to claim 4, characterized in that: The cabinet door (3) has a moving groove (13) on its surface, and the fixing block (15) is placed inside the moving groove (13).

6. The energy storage system structure for whole package utilization according to claim 1, characterized in that: The dustproof net (12) is fixedly connected to two sides by mounting blocks (20), and one side of the mounting block (20) is provided with an insertion hole (21).

7. The energy storage system structure for whole package utilization according to claim 1, characterized in that: The surface of the electrical mounting plate (8) is provided with a resistor (26), a transformer (22) is provided below the resistor (26), a capacitor (23) is provided below the transformer (22), a relay (24) is provided on one side of the capacitor (23), and a potentiometer (25) is provided on one side of the relay (24).

8. The energy storage system structure for whole package utilization according to claim 1, characterized in that: The top surface of the machine body (1) is fixedly connected to the four corners of the lifting ring (2), and the interior of the machine body (1) is provided with a partition (4).