Induction power tube cutting device
The inductive power pipe cutting device achieves automatic equidistant cutting through contact sensors and controllers, solving the problem of low cutting efficiency in existing technologies, improving cutting efficiency, adapting to power pipes of different sizes, and reducing accidental touch damage and sensor wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏高智电力设计有限公司
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-29
AI Technical Summary
The existing power pipe cutting device requires manual adjustment of the power pipe position after each cut, resulting in low cutting efficiency.
An inductive power pipe cutting device is adopted, which controls the sliding block through a contact sensor and controller to achieve automatic equidistant cutting. Combined with an arc-shaped support plate and a lifting mechanism, the stability and adaptability of the power pipe are improved.
It enables automatic equidistant cutting of power pipes, improving cutting efficiency. The arc-shaped support plate and lifting mechanism adapt to power pipes of different sizes, reducing accidental contact damage and rigid contact of the sensor, and extending the service life of the sensor.
Smart Images

Figure CN224295985U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of power pipe cutting technology, and in particular relates to an inductive power pipe cutting device. Background Technology
[0002] Electrical conduits are products made of PE hot-dip plastic coating or epoxy resin coating for internal and external application. They have excellent corrosion resistance. When processing electrical conduits, a cutting machine is required, but most of the time the pipes are cut directly, which can easily cause the pipes to move during the cutting process.
[0003] CN221561506U discloses a power pipe cutting device, belonging to the technical field of power pipe processing equipment. Its overall structure is relatively simple, facilitating the cutting of power pipes and preventing slippage during cutting, thus avoiding cutting errors. It also facilitates cutting power pipes to suitable lengths, demonstrating good practicality. The device includes: a base; two columns fixedly welded to the base, with connecting columns slidably connected vertically inside each column, and mounting plates fixedly connected to the two connecting columns; an electro-hydraulic actuator fixedly mounted on the base, with its output end fixedly connected to the mounting plate; a cutting mechanism located at one end of the mounting plate for cutting the power pipe; a placement plate fixedly mounted on the base via two mounting seats; and two sets of measuring scales detachably connected to the base via two mounting bolts.
[0004] During use, it was found that the position of the power pipe needed to be manually adjusted after each cutting before the next cutting could be performed, resulting in low cutting efficiency. Therefore, it is necessary to design an inductive power pipe cutting device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an inductive power pipe cutting device, which has the advantages of automatic inductive cutting and improved efficiency, in order to solve the aforementioned technical problems.
[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: An inductive power pipe cutting device includes a machine tool base plate, a cutting machine, and a power pipe body. A U-shaped support frame is fixedly installed at the top left end of the machine tool base plate. The cutting machine is installed at the top of the inner cavity of the U-shaped support frame and slides up and down on the top of the machine tool base plate. A sliding block, a transport clamp, and a cutting clamp are also included. The sliding block slides left and right at the top right end of the machine tool base plate. The transport clamp is installed on the top of the sliding block, and the cutting clamp is installed at the bottom of the cutting machine. The power pipe body is clamped and locked by the cutting clamp or the transport clamp. The surface of the cutting clamp has a cutting groove for use with the cutting machine. A contact-type inductive sensor and a controller are also included. The contact-type inductive sensor and the controller are connected. The controller controls the sliding of the sliding block. The contact-type inductive sensor is installed at the top left end of the machine tool base plate. When the sliding block slides to the leftmost position, it contacts the contact-type inductive sensor.
[0007] Furthermore, it also includes an arc-shaped support plate, which slides up and down on the right end of the top of the machine tool base plate via a lifting mechanism, and the arc-shaped support plate supports the right end of the power tube body.
[0008] Furthermore, a guide platform is provided on the left side of the machine tool base plate, which guides the cut power pipe body out of the machine.
[0009] Furthermore, a lifting mounting plate slides up and down on the top of the inner cavity of the U-shaped support frame, the cutting machine is mounted on the surface of the lifting mounting plate, a cylinder is fixedly mounted on the top of the U-shaped support frame, the output end of the cylinder extends into the inner cavity of the U-shaped support frame and is fixedly mounted with the lifting mounting plate, a plurality of vertical rods are fixedly connected to the top of the lifting mounting plate, the U-shaped support frame slides on the surface of the vertical rods, a protective cover is provided on the surface of the U-shaped support frame, and the protective cover covers the surface of the cutting machine.
[0010] Furthermore, guide rods are fixedly installed on the top of the machine tool base plate and the top of the sliding block. The transport clamp and the cutting clamp slide on the surface of the guide rods respectively. Cylinder II is fixedly installed on the top of the machine tool base plate and the top of the sliding block respectively. The output end of cylinder II is connected to the transport clamp and the cutting clamp respectively. A flexible pad for use with the contact sensor is adhered to the side of the sliding block near the contact sensor.
[0011] Furthermore, two connecting rods are fixedly connected to the top of the machine tool base plate, the sliding block slides on the surface of the connecting rods, and a threaded rod is rotatably connected between the two connecting rods. The sliding block is threadedly connected to the surface of the threaded rod. A motor is installed on the right side of the machine tool base plate, and the right end of the threaded rod extends to the outside of the machine tool base plate and is connected to the output shaft of the motor via a pulley. The motor is connected to the controller.
[0012] The beneficial effects of this utility model are:
[0013] 1. This utility model determines the cutting distance by sliding a sliding block. When the sliding block slides to contact the contact sensor, the controller will control the sliding block to stop sliding. Then the transport clamp releases the power tube body and the cutting clamp holds the power tube body, so that the cutting machine cuts the power tube body. After that, the sliding block resets and holds the power tube body for repeated operation, realizing automatic equidistant cutting and improving cutting efficiency.
[0014] 2. This utility model uses the combined use of an arc-shaped support plate and a lifting mechanism. When the power tube body is initially cut, the power tube body is generally long. The arc-shaped support plate lifts the power tube body, improving the stability of the power tube body during transportation and cutting. When the size of the power tube body changes, the height of the arc-shaped support plate can be adjusted according to the needs to adapt to different sizes of power tube bodies.
[0015] 3. This utility model, through the setting of a protective cover, can cover the cutting saw blade in the cutting machine, reducing the damage caused by accidental contact;
[0016] 4. By using a flexible pad, this invention avoids rigid contact between the contact sensor and the sliding block, thus improving the service life of the contact sensor. Attached Figure Description
[0017] The advantages of the present invention, as described above and / or in the following detailed description in conjunction with the accompanying drawings, will become clearer and more readily understood. These drawings are merely illustrative and do not limit the scope of the present invention.
[0018] Figure 1 This is a perspective view of one embodiment of the present invention in use;
[0019] Figure 2 This is a perspective view of one embodiment of the present utility model.
[0020] The attached diagram lists the components represented by each number as follows:
[0021] 1. Machine tool base plate; 2. U-shaped support frame; 3. Cutting machine; 4. Sliding block; 5. Transport clamp; 6. Cutting clamp; 7. Power pipe body; 8. Contact sensor; 9. Controller; 10. Arc-shaped support plate; 11. Lifting mechanism; 12. Guide table; 13. Lifting mounting plate; 14. Cylinder 1; 15. Vertical rod; 16. Protective cover; 17. Guide rod; 18. Cylinder 2; 19. Flexible pad; 20. Connecting rod; 21. Threaded rod; 22. Motor. Detailed Implementation
[0022] In the following description, embodiments of the inductive power pipe cutting device of the present invention will be described with reference to the accompanying drawings.
[0023] Figure 1-2 This invention illustrates an embodiment of an inductive power tube cutting device, comprising a machine base plate 1, a cutting machine 3, and a power tube body 7. A U-shaped support frame 2 is fixedly installed on the top left end of the machine base plate 1. The cutting machine 3 is installed on the top of the inner cavity of the U-shaped support frame 2 and slides up and down on the top of the machine base plate 1. Specifically, a lifting mounting plate 13 slides up and down on the top of the inner cavity of the U-shaped support frame 2, and the cutting machine 3 is installed on the surface of the lifting mounting plate 13. A cylinder 14 is fixedly installed on the top of the U-shaped support frame 2, and the output end of the cylinder 14 extends into the inner cavity of the U-shaped support frame 2 and is fixedly installed with the lifting mounting plate 13. A plurality of vertical rods 15 are fixedly connected to the top of the lifting mounting plate 13, and the U-shaped support frame 2 slides on the surface of the vertical rods 15. A protective cover 16 is provided on the surface of the U-shaped support frame 2 and covers the surface of the cutting machine 3. Specifically, a guide table 12 is provided on the left side of the machine base plate 1, and the guide table 12 guides the cut power tube body 7 out.
[0024] Among them, the sliding block 4, the transport clamp 5, and the cutting clamp 6 are included. The sliding block 4 slides left and right at the top right end of the machine tool base plate 1. The transport clamp 5 is installed on the top of the sliding block 4. The cutting clamp 6 is installed at the bottom of the cutting machine 3. The power tube body 7 is clamped and locked by the cutting clamp 6 or the transport clamp 5. The surface of the cutting clamp 6 is provided with a cutting groove for use with the cutting machine 3. Specifically, the top of the machine tool base plate 1 and the top of the sliding block 4 are both fixedly installed with guide rods 17. The transport clamp 5 and the cutting clamp 6 slide on the surface of the guide rods 17 respectively. The top of the machine tool base plate 1 and the top of the sliding block 4 are both fixedly installed with cylinder 2 18. The output end of cylinder 2 18 is connected to the transport clamp 5 and the cutting clamp 6 respectively. A flexible pad 19 for use with the contact sensor 8 is glued to the side of the sliding block 4 near the contact sensor 8.
[0025] The system includes a contact sensor 8 and a controller 9, which are connected. The controller 9 controls the sliding of the sliding block 4. The contact sensor 8 is installed on the left side of the top of the machine tool base plate 1. When the sliding block 4 slides to the leftmost side, it will contact the contact sensor 8. Specifically, two connecting rods 20 are fixedly connected to the top of the machine tool base plate 1. The sliding block 4 slides on the surface of the connecting rods 20. A threaded rod 21 is rotatably connected between the two connecting rods 20. The sliding block 4 is threadedly connected to the surface of the threaded rod 21. A motor 22 is installed on the right side of the machine tool base plate 1. The right end of the threaded rod 21 extends to the outside of the machine tool base plate 1 and is connected to the output shaft of the motor 22 via a pulley drive. The motor 22 is connected to the controller 9.
[0026] Specifically, it further includes an arc-shaped support plate 10, which slides up and down on the right end of the top of the machine tool base plate 1 via a lifting mechanism 11, and the arc-shaped support plate 10 supports the right end of the power tube body 7.
[0027] Working principle: When using this utility model, the user controls the motor 22 to drive the threaded rod 21 to rotate, thereby causing the sliding block 4 to slide on the surface of the connecting rod 20. The cutting distance is adjusted and determined, and then the power pipe body 7 is placed on the top of the machine tool base plate 1. At this time, the cutting clamp 6 and the arc-shaped support plate 10 lock it. Then, the cylinder 14 drives the lifting mounting plate 13 and the cutting machine 3 to move down to cut the power pipe body 7. After the cutting is completed, the cutting clamp 6 is released and the power pipe body 7 is clamped by the transport clamp 5, and the threaded rod 21 is rotated to drive the sliding block 20 to slide. Block 4 and the power tube body 7 slide to the left. When the sliding block 4 slides to contact the contact sensor 8, it will transmit a signal to the controller 9. At this time, the controller 9 will control the motor 22 to stop working. Then, the transport clamp 5 releases the power tube body 7, the cutting clamp 6 clamps the power tube body 7, and the cutting machine 3 cuts the power tube body 7 again. During the cutting, the transport clamp 5 releases the power tube body 7, and the sliding block 4 resets synchronously. After the cutting is completed, the transport clamp 5 clamps the power tube body 7 and repeats the operation to achieve automatic equidistant cutting and improve cutting efficiency.
[0028] In summary, this inductive power pipe cutting device determines the cutting distance by sliding the sliding block 4. When the sliding block 4 slides to contact the contact sensor 8, the controller 9 controls the sliding block 4 to stop sliding. Then, the transport clamp 5 releases the power pipe body 7, and the cutting clamp 6 clamps the power pipe body 7, allowing the cutting machine 3 to cut the power pipe body 7. Afterward, the sliding block 4 resets and clamps the power pipe body 7 for repeated operation, achieving automatic equidistant cutting and improving cutting efficiency.
Claims
1. An inductive power pipe cutting device, characterized in that, include: The machine tool base plate (1), the cutting machine (3) and the power pipe body (7) are provided. A U-shaped support frame (2) is fixedly installed on the left end of the top of the machine tool base plate (1). The cutting machine (3) is installed on the top of the inner cavity of the U-shaped support frame (2). The cutting machine (3) slides up and down on the top of the machine tool base plate (1). The sliding block (4), the transport clamp (5), and the cutting clamp (6) are provided. The sliding block (4) slides left and right at the top right end of the machine tool base plate (1). The transport clamp (5) is installed on the top of the sliding block (4). The cutting clamp (6) is installed at the bottom of the cutting machine (3). The power tube body (7) is clamped and locked by the cutting clamp (6) or the transport clamp (5). The surface of the cutting clamp (6) is provided with a cutting groove that works with the cutting machine (3). A contact sensor (8) and a controller (9) are connected. The controller (9) controls the sliding of the sliding block (4). The contact sensor (8) is installed on the left end of the top of the machine tool base plate (1). When the sliding block (4) slides to the leftmost side, it will contact the contact sensor (8).
2. The inductive power pipe cutting device according to claim 1, characterized in that, Furthermore, it also includes an arc-shaped support plate (10), which slides up and down on the right end of the top of the machine tool base plate (1) via a lifting mechanism (11), and the arc-shaped support plate (10) supports the right end of the power tube body (7).
3. The inductive power pipe cutting device according to claim 1, characterized in that, A guide table (12) is provided on the left side of the machine tool base plate (1), and the guide table (12) guides the cut power pipe body (7) to discharge.
4. The inductive power pipe cutting device according to claim 1, characterized in that, The top of the inner cavity of the U-shaped support frame (2) has a lifting mounting plate (13) that slides up and down. The cutting machine (3) is mounted on the surface of the lifting mounting plate (13). The top of the U-shaped support frame (2) has a cylinder (14) that is fixedly installed. The output end of the cylinder (14) extends into the inner cavity of the U-shaped support frame (2) and is fixedly installed with the lifting mounting plate (13). The top of the lifting mounting plate (13) has multiple vertical rods (15) that are fixedly connected. The U-shaped support frame (2) slides on the surface of the vertical rods (15). The surface of the U-shaped support frame (2) is provided with a protective cover (16), which covers the surface of the cutting machine (3).
5. The inductive power pipe cutting device according to claim 1, characterized in that, Guide rods (17) are fixedly installed on the top of the machine tool base plate (1) and the top of the sliding block (4). The transport clamp (5) and the cutting clamp (6) slide on the surface of the guide rods (17). Cylinder II (18) is fixedly installed on the top of the machine tool base plate (1) and the top of the sliding block (4). The output end of cylinder II (18) is connected to the transport clamp (5) and the cutting clamp (6) respectively. A flexible pad (19) that works with the contact sensor (8) is adhered to the side of the sliding block (4) near the contact sensor (8).
6. The inductive power pipe cutting device according to claim 1, characterized in that, Two connecting rods (20) are fixedly connected to the top of the machine tool base plate (1). The sliding block (4) slides on the surface of the connecting rod (20). A threaded rod (21) is rotatably connected between the two connecting rods (20). The sliding block (4) is threadedly connected to the surface of the threaded rod (21). A motor (22) is installed on the right side of the machine tool base plate (1). The right end of the threaded rod (21) extends to the outside of the machine tool base plate (1) and is connected to the output shaft of the motor (22) via a pulley drive. The motor (22) is connected to the controller (9).