A guided clamping mechanism
By designing a guide clamping mechanism, and utilizing the cooperation of the wire clamping seat, conduit seat, and wire hole, the wire is guided and clamped, solving the problem of incorrect position and posture of the wire during processing, and improving the accuracy and efficiency of wire harness processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2026-05-29
AI Technical Summary
In wire harness processing equipment, when the clamping mechanism is located far from the working position, it is difficult to ensure that the wire maintains the correct position and posture during processing, which affects processing accuracy and efficiency.
Design a guide clamping mechanism that guides and clamps the wire through the cooperation of the wire clamping seat, the conduit seat and the wire hole. The lower and upper jaws are driven by a cylinder to clamp and release the wire. The movement of the mechanism is achieved by the sliding groove of the guide rail.
It improves the positional accuracy and efficiency of wires during processing, ensures that wires maintain the correct posture during processing, and enhances the accuracy and efficiency of wire harness processing.
Smart Images

Figure CN224305132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness processing equipment, specifically a clamping mechanism with a guide. Background Technology
[0002] Automotive wiring harnesses form the core of a vehicle's electrical network; without them, there would be no automotive electrical system. The development of wiring harnesses is inseparable from the supporting equipment used in their processing. In wiring harness processing equipment, wire cutting, stripping, and crimping all require the wires to be clamped, making clamping mechanisms indispensable. However, the arrangement of components varies greatly across different equipment. When the clamping mechanism is located far from the work area, to ensure the wires maintain the correct position and orientation during processing, thereby improving processing accuracy and efficiency, we have developed and designed a guide-guided clamping mechanism. Summary of the Invention
[0003] This invention provides a guide clamping mechanism that can guide and clamp wires, thereby improving processing accuracy and efficiency.
[0004] The technical solution adopted in this utility model is as follows:
[0005] A guide clamping mechanism includes a base, a retaining seat, and a wire clamping seat. The base has a vertical plate on its top. The retaining seat is located on the front side of the vertical plate, and its top is higher than the top of the vertical plate. The retaining seat has a rectangular through groove extending through its front and rear sides. A guide seat is movably disposed in the rectangular through groove, and the guide seat has a wire hole extending through its front and rear sides. A guide is disposed at the front end of the wire hole of the guide seat. The wire clamping seat is located on the top surface of the vertical plate of the base, and its rear end extends out of the vertical plate. The wire clamping seat has a wire inlet hole extending through its front and rear sides, and the wire inlet hole and the wire hole are on the same central axis. The top of the wire clamping seat has a wire clamping through groove extending through its left and right sides. An upper clamping jaw is fixed in the wire clamping through groove. The bottom surface of the wire clamping seat has a positioning through hole communicating with the wire clamping through groove. A cylinder is located at the bottom of the wire clamping seat, and a lower clamping jaw is disposed on its telescopic shaft. The lower clamping jaw is located inside the positioning through hole, and its upper end extends into the wire clamping through groove to cooperate with the upper clamping jaw.
[0006] Preferably, the lower rear end of the catheter seat is movably mounted in the rectangular through groove of the retaining seat by means of a pin and can rotate relative to it; a spring is vertically mounted at the front end of the retaining seat, the top of the spring is located at the bottom of the front end of the catheter seat, and a screw is threadedly connected to the front end of the top of the retaining seat, the screw is inserted into the rectangular through groove and abuts against the top surface of the catheter seat.
[0007] Preferably, the upper jaw has a clamping channel at a position corresponding to the wire inlet hole, the clamping channel extends through the front and rear sides of the upper jaw, and the bottom of the upper jaw has a clearance guide groove extending through its front and rear sides, and the clearance guide groove is connected to the clamping channel; the lower jaw is located inside the positioning through hole, and its upper end extends into the clearance guide groove to cooperate with the clamping channel of the upper jaw.
[0008] Preferably, the lower gripper includes a limiting plate and a lower clamping plate disposed on the top of the limiting plate. The lower end of the limiting plate is provided with a connecting shaft connected to the cylinder telescopic shaft. Correspondingly, the positioning through hole of the pressure seat includes a cylindrical channel and a lower clamping plate channel disposed above the cylindrical channel. The lower part of the limiting plate and the lower clamping plate of the lower gripper are located in the cylindrical channel, and the upper part of the lower clamping plate extends into the clearance guide groove of the upper gripper.
[0009] Preferably, the bottom of the upper gripper is provided with several weight-reducing grooves that extend through its left and right sides. The weight-reducing grooves are connected to the clamping channel and the clearance guide groove. The top of the weight-reducing grooves is flush with the top of the clamping channel.
[0010] Preferably, the top of the lower clamping plate has a concave-convex surface.
[0011] Preferably, the wire hole of the conduit seat and the wire inlet hole of the pressure seat are close to each other at one end and form a flared hole.
[0012] Preferably, the base has a groove that matches the guide rail, and the base is movably mounted on the guide rail via the groove.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This guide clamping mechanism, through the coordinated arrangement of the wire clamping seat, the conduit seat, and the conduit, can realize the guided entry and exit of the wire; at the same time, the wire clamping seat is equipped with mutually cooperating upper jaws and lower clamping plates, which can realize the clamping and loosening of the wire, facilitating subsequent wire crimping. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 for Figure 1 The exploded diagram.
[0016] Figure 3 for Figure 1 Rear view.
[0017] Figure 4 for Figure 3 AA section diagram.
[0018] In the diagram: 1. Base; 2. Retaining seat; 3. Wire clamping seat; 4. Cylinder; 5. Guide tube seat; 6. Guide tube; 7. Upper clamp; 8. Lower clamp; 9. Pin; 10. Spring; 11. Screw; 12. Guide rail; 21. Rectangular through slot; 31. Wire inlet hole; 32. Wire clamping through slot; 33. Positioning through hole; 51. Wire hole; 71. Clamping channel; 72. Clearance guide slot; 73. Weight reduction through slot; 81. Connecting shaft; 82. Limiting plate; 83. Lower clamping plate. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described below in conjunction with specific embodiments. The accompanying drawings are for illustrative purposes only, representing schematic diagrams rather than actual physical objects, and should not be construed as limiting the scope of this patent. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art.
[0020] like Figures 1 to 4 As shown, this utility model provides a clamping mechanism with a guide, including a base 1, a retaining seat 2, a wire clamping seat 3, and a cylinder 4. The base 1 has a vertical plate on its top. The retaining seat 2 is disposed on the front side of the vertical plate of the base, and its top is higher than the top of the vertical plate of the base. The retaining seat 2 has a rectangular through groove 21 that extends through its front and rear sides. A guide tube seat 5 is movably disposed in the rectangular through groove 21. The guide tube seat 5 has a wire hole 51 that extends through its front and rear sides. A guide tube 6 for wire harnesses to pass through is disposed at the front end of the wire hole 51 of the guide tube seat 5. The wire clamping seat 3 is disposed on the top surface of the vertical plate of the base 1, and its rear end extends out of the vertical plate. The pressure plate is designed with a straight plate. The pressure plate 3 has a wire inlet hole 31 extending through its front and rear sides, and the wire inlet hole 31 and the wire guide hole 51 are on the same central axis. The top of the pressure plate 3 has a pressure groove 32 extending through its left and right sides. The bottom surface of the pressure groove is lower than the wire inlet hole. An upper clamping claw 7 is fixed inside the pressure groove 32. The bottom surface of the pressure plate 3 has a positioning through hole 33 communicating with the pressure groove 32. The cylinder 4 is located at the bottom of the pressure plate 3, and its telescopic shaft has a lower clamping claw 8. The lower clamping claw 8 is located inside the positioning through hole 33, and its upper end extends into the pressure groove to cooperate with the upper clamping claw 7. The center line of the pressure groove is located on the left and right symmetrical line of the pressure plate. However, to accommodate other structures, the center line of the rectangular groove is located to the right of the left and right symmetrical line of the retainer, and the wire guide hole is located to the left of the left and right symmetrical line of the guide tube seat, thus ensuring that the wire guide hole and the guide tube on the guide tube seat are on the same central axis as the wire inlet hole of the pressure plate 3.
[0021] The conduit is fixed inside the wire hole of the conduit seat. The front end of the conduit seat 5 has symmetrically arranged threaded through holes on both sides, communicating with the wire hole. The rear end of the conduit 6 has a circumferentially circumferentially formed an annular groove 61. Two screws are inserted from the threaded through holes at the front end of the conduit seat into the annular groove of the conduit to lock the conduit in place. Furthermore, the internal through holes of the conduit consist of a large-diameter circular through hole, a tapered through hole, and a small-diameter circular through hole connected sequentially from back to front. The small-diameter circular through hole is equal to or slightly larger than the wire diameter, further ensuring accurate wire positioning.
[0022] When processing wires in wire harness processing equipment, the default wire entry height should be set slightly higher than the stamping height to ensure the wire can smoothly enter the crimping area. To ensure the wire maintains the correct position and posture during processing, the guide tube seat is movable. Other workpieces will press down on the front end of the guide tube seat, causing it to tilt slightly, thus bringing the wire leading from the guide tube closer to the processing position. Specifically, the lower rear end of the guide tube seat 5 is movably mounted in the rectangular through groove 21 of the retaining seat via a pin 9, and can rotate relative to it. A spring 10 is vertically mounted at the front end of the retaining seat 2, with the top of the spring 10 positioned at the bottom of the front end of the guide tube seat 5. A screw 11 is threadedly connected to the top front end of the retaining seat 2, and the screw 11 passes into the rectangular through groove 21 and abuts against the top surface of the guide tube seat 5. Here, the guide tube seat and guide tube can swing up and down under the action of the spring, pin, and screw, facilitating subsequent crimping and solving the problem of the guide tube 4 needing to swing up and down during subsequent crimping. Adjusting the extension length of the screw can adjust the swing angle of the guide tube.
[0023] In this embodiment, the upper and lower grippers cooperate as follows: The upper gripper 7 has a clamping channel 71 corresponding to the wire inlet hole 31, the clamping channel 71 extending through the front and rear sides of the upper gripper 7, and the bottom of the upper gripper 7 has a clearance guide groove 72 extending through its front and rear sides, and the clearance guide groove 72 is connected to the clamping channel 71; the lower gripper 8 is located inside the positioning through hole 33, and its upper end extends into the clearance guide groove 72 to cooperate with the clamping channel 71 of the upper gripper 7.
[0024] Furthermore, the lower gripper 8 includes a limiting plate 82 and a lower clamping plate 83 disposed on top of the limiting plate 82. The lower end of the limiting plate 82 is provided with a connecting shaft 81 connected to the cylinder telescopic shaft. The connecting shaft, limiting plate, and lower clamping plate of the lower gripper are integrally formed. Correspondingly, the positioning through hole 33 of the wire clamping seat includes a cylindrical channel and a lower clamping plate channel disposed above the cylindrical channel. The lower parts of the limiting plate 82 and the lower clamping plate 83 of the lower gripper 8 are located in the cylindrical channel, and the upper part of the lower clamping plate 83 extends from the cylindrical channel and the lower clamping plate channel into the clearance guide groove 72 of the upper gripper. In addition, the top surface of the lower clamping plate 83 is a concave-convex surface, which is used to increase friction, especially effective when clamping smooth wires, and can ensure that the wires will not easily slip during the clamping process.
[0025] like Figures 1-3 The diagram shows the clamping mechanism in its stationary state. At this time, the lower jaw 8 is located within the positioning channel, and its lower clamping plate 83 extends from the positioning channel 33 into the clearance guide groove 72 of the upper jaw 7, engaging with the clamping channel 71 of the upper jaw 7. When the cylinder 4 actuates, its telescopic shaft pushes the lower jaw 8 upward along the positioning channel 33. The lower clamping plate 83 of the lower jaw 8 enters the clamping channel 71 from the clearance guide groove 72 of the upper clamping plate 7, with the wire positioned between the top surface of the upper clamping plate and the inner top surface of the clamping channel, thus achieving clamping.
[0026] Meanwhile, the bottom of the upper gripper 7 is provided with several weight-reducing grooves 73 that extend through its left and right sides. The weight-reducing grooves 73 are connected to the clamping channel 71 and the clearance guide groove 72. The top of the weight-reducing grooves 73 is flush with the top of the clamping channel 71. The design of the weight-reducing grooves also facilitates the observation of the fit between the lower gripper and the upper gripper during manufacturing.
[0027] Furthermore, considering that the front side of the guide seat 5 will tilt slightly during stamping, in order to ensure that the wires located adjacent to the guide seat and the wire clamping seat do not bend when the other end of the guide seat is slightly raised, the wire hole 51 of the guide seat 5 and the wire inlet hole 31 of the wire clamping seat 3 are both flared holes at their closest points.
[0028] Furthermore, the base 1 has a sliding groove adapted to the guide rail, and the base 1 is movably mounted on the guide rail 12 through the sliding groove. This design allows the entire mechanism to move back and forth.
[0029] In use, this clamping mechanism is positioned appropriately on the wire harness processing equipment. The wire enters from the rear end of the wire inlet hole of the wire clamping seat, passes through the clamping channel of the upper jaw and the front wire inlet hole of the wire clamping seat, and enters the wire hole of the guide seat. It is then led out from the guide and extends a certain distance. After the wire is threaded, the clamping mechanism is stationary. The wire moves forward to the stamping position, and the cylinder of this mechanism is activated. Its telescopic shaft extends, causing the lower jaw to move upward. Under the action of the wire clamping seat and the lower clamping plate, the lower jaw clamps the upper jaw. That is, the lower clamping plate moves upward from the clearance guide groove of the upper jaw and cooperates with the clamping channel of the upper jaw to clamp the wire. Other workpieces will press down and touch the front end of the guide seat, causing the guide to lower slightly. The wire moves downward close to the processing position to achieve stamping. After stamping is completed, the other workpieces return, the guide seat resets under the action of the spring, the telescopic shaft of the cylinder retracts, causing the lower jaw to move downward, and its lower pressure plate returns to the clearance guide groove of the upper jaw, thus opening the lower jaw and the upper jaw.
Claims
1. A clamping mechanism with a guide, characterized in that: The device includes a base, a retaining seat, and a wire pressing seat. The base has a vertical plate on its top. The retaining seat is located on the front side of the vertical plate, and its top is higher than the top of the vertical plate. The retaining seat has a rectangular through groove extending through its front and rear sides. A guide seat is movably disposed in the rectangular through groove, and the guide seat has a wire hole extending through its front and rear sides. A guide is provided at the front end of the wire hole of the guide seat. The wire pressing seat is located on the top surface of the vertical plate of the base, and its rear end extends out of the vertical plate. The wire pressing seat has an inlet hole extending through its front and rear sides, and the inlet hole and the wire hole are on the same central axis. The top of the wire pressing seat has a wire pressing through groove extending through its left and right sides. An upper clamping claw is fixed in the wire pressing through groove. The bottom surface of the wire pressing seat has a positioning through hole communicating with the wire pressing through groove. A cylinder is located at the bottom of the wire pressing seat, and a lower clamping claw is provided on its telescopic shaft. The lower clamping claw is located inside the positioning through hole, and its upper end extends into the wire pressing through groove to cooperate with the upper clamping claw.
2. The clamping mechanism with guide according to claim 1, characterized in that: The lower rear end of the catheter seat is movably mounted in the rectangular through groove of the retaining seat by a pin and can rotate relative to it; a spring is vertically mounted at the front end of the retaining seat, the top of the spring is located at the bottom of the front end of the catheter seat, and a screw is threaded to the front end of the top of the retaining seat, the screw is inserted into the rectangular through groove and abuts against the top surface of the catheter seat.
3. The clamping mechanism with guide according to claim 1, characterized in that: The upper jaw has a clamping channel at a position corresponding to the wire inlet hole. The clamping channel extends through the front and rear sides of the upper jaw. The bottom of the upper jaw has a clearance guide groove that extends through its front and rear sides and is connected to the clamping channel. The lower jaw is located inside the positioning through hole, and its upper end extends into the clearance guide groove to cooperate with the clamping channel of the upper jaw.
4. The clamping mechanism with guide according to claim 3, characterized in that: The lower gripper includes a limiting plate and a lower clamping plate disposed on top of the limiting plate. The lower end of the limiting plate is provided with a connecting shaft connected to the cylinder telescopic shaft. Correspondingly, the positioning through hole of the pressure seat includes a cylindrical channel and a lower clamping plate channel disposed above the cylindrical channel. The lower part of the limiting plate and the lower clamping plate of the lower gripper are located in the cylindrical channel, and the upper part of the lower clamping plate extends into the clearance guide groove of the upper gripper.
5. The clamping mechanism with guide according to claim 3, characterized in that: The bottom of the upper gripper is provided with several weight-reducing grooves that extend through its left and right sides. The weight-reducing grooves are connected to the clamping channel and the clearance guide groove. The top of the weight-reducing grooves is flush with the top of the clamping channel.
6. The guide clamping mechanism according to claim 4, characterized in that: The top of the lower clamping plate has a concave-convex surface.
7. The clamping mechanism with guide according to claim 1, characterized in that: The wire hole of the conduit seat and the wire inlet hole of the pressure seat are close to each other at one end, forming a flared hole.
8. The clamping mechanism with guide according to claim 1, characterized in that: The base has a sliding groove that matches the guide rail, and the base is movably mounted on the guide rail through the sliding groove.