A fresh zanthoxylum piperitum degranulation device

By designing automated threshing and screening devices, the problem of time-consuming and labor-intensive traditional manual threshing has been solved, achieving efficient automated production and flexible and fine screening to meet the needs of large-scale production.

CN224306410UActive Publication Date: 2026-06-02TONGJIANG BASHAN MAWANG PEPPER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TONGJIANG BASHAN MAWANG PEPPER CO LTD
Filing Date
2025-07-09
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Traditional manual degranulation methods are time-consuming and labor-intensive, making it difficult to meet the needs of large-scale production and unable to achieve fine screening.

Method used

Design an automated device including a threshing section and a screening section. The device uses a motor-driven transmission component to automatically separate and screen pepper fruits from impurities. The screening section can adjust the number of screening grades and the number of filter screens to meet different fineness requirements. The threshing shell is designed to be detachable. Threshing shell one and threshing shell two are locked together by bolts.

Benefits of technology

It achieves efficient and automatic separation of pepper fruits and impurities, as well as flexible and fine screening, reducing labor costs and processing cycles, and adapting to diverse production scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of fresh flower pepper granule removing devices, it is related to fresh flower pepper processing technical field, including support, threshing part and screening part.Threshing part contains threshing shell, transmission shaft etc., and threshing shell is equipped with discharge hole;Screening part has sliding base, bearing frame etc., and adjustable screening.Working, threshing motor drives threshing shaft to make pepper and branch separate, and particle falls to screening filter screen, simultaneously, transmission wheel drives screening column to make base reciprocating sliding screening.The device can adjust filter screen spacing and quantity, threshing shell can be disassembled and cleaned, can be efficiently automated production, fine screening, convenient maintenance, improve efficiency, reduce cost, adapt to large-scale production.
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Description

Technical Field

[0001] This utility model relates to the field of fresh pepper processing technology, specifically a fresh pepper de-granulation device. Background Technology

[0002] The fresh Sichuan pepper de-granulation device is a specialized piece of equipment used to separate fresh Sichuan pepper fruits from impurities such as stems, branches, and leaves. Traditional methods of de-granulation mainly rely on manual labor, where the pepper fruits are peeled from the branches by hand. Manual de-granulation is time-consuming and labor-intensive, making it difficult to meet the needs of large-scale production. Especially when Sichuan pepper production is high, the high labor costs and long processing cycle make it unsuitable for demanding production needs. Furthermore, manual de-granulation cannot effectively screen pepper fruits according to their size, failing to meet the requirements of refined processing. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides the following technical solution: a device for removing particles from fresh Sichuan peppercorns, comprising:

[0004] support;

[0005] The threshing section is located on the top of the support. The threshing section includes a threshing shell set on the support. A threshing drive shaft is rotatably set inside the threshing shell. A threshing shaft is fixedly set on one end of the threshing drive shaft. A threshing shell one and a threshing shell two are set on the outside of the threshing shaft. Both the threshing shell one and the threshing shell two are provided with discharge holes.

[0006] The screening section is located below the threshing section. The screening section includes a screening sliding base that is slidably mounted on a support. Multiple screening support frames are adjustablely mounted on the screening sliding base. Screening limiting post one and screening limiting post two are slidably mounted inside the screening support frames. Screening limiting post one and screening limiting post two cooperate with the limiting holes on the screening guide post to achieve position adjustment.

[0007] Furthermore, the threshing drive shaft is fixedly mounted on the output shaft of the threshing motor, and a threshing drive wheel is fixedly mounted on the threshing drive shaft. The threshing drive wheel meshes with a screening bevel gear fixedly mounted on the screening column to drive the screening column to rotate.

[0008] Furthermore, both the first and second threshing shells are rotatably mounted on the outer shell of the threshing and discharge assembly, which is fixedly mounted on the support. The first and second threshing shells are locked together by bolts to achieve mutual adhesion.

[0009] Furthermore, the screening guide post is fixedly mounted on the screening sliding base, and the limiting holes are arrayed along the axial direction of the screening guide post.

[0010] Furthermore, the screening support frame is provided with an installation groove, and the screening support frame is symmetrically arranged along the screening sliding base. The installation groove is detachably provided with a screening filter screen and a screening receiving plate. The screening receiving plate is located below the screening filter screen, and the screening filter screen is provided with filter holes.

[0011] Furthermore, friction plates are provided on the screening filter screen to increase friction with the screening support frame.

[0012] Furthermore, a screening disc is fixedly installed on the screening column, and a screening connecting rod is eccentrically rotatably installed on the screening disc. The other end of the screening connecting rod is rotatably installed on the screening sliding base.

[0013] The advantages of this utility model compared with the prior art are:

[0014] 1. High-efficiency automated production: The device uses a motor-driven transmission component to automatically separate and screen pepper fruits from impurities, changing the inefficient traditional manual peeling mode, greatly improving processing efficiency, effectively meeting the needs of large-scale production, and reducing labor costs and processing cycles.

[0015] 2. Flexible and fine screening: The position of the screening support frame can be adjusted according to actual needs, the spacing between adjacent screening screens can be changed, and the number of screens can be flexibly increased or decreased to adjust the screening grade and meet the screening requirements of different fineness, adapting to diverse production scenarios.

[0016] 3. Convenient maintenance ensures high efficiency: The threshing hull adopts a detachable design. When the internal branches and leaves are affected by the threshing efficiency, the operator can easily open the threshing hull and quickly clean up the residual branches and leaves, ensuring the continuous and efficient operation of the equipment and reducing maintenance difficulty and time costs. Attached Figure Description

[0017] Figure 1 This is a cross-sectional view of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the overall structure of the present utility model. Figure 1 .

[0019] Figure 3 This is a schematic diagram of the overall structure of the present utility model. Figure 2 .

[0020] Figure 4 This is a schematic diagram of a partial structure of the screening section of this utility model. Figure 1 .

[0021] Figure 5 This is a schematic diagram of a partial structure of the screening section of this utility model. Figure 2 .

[0022] Figure 6 This is a partial cross-sectional view of the screening section of this utility model.Figure 1 .

[0023] Figure 7 This is a partial cross-sectional view of the screening section of this utility model. Figure 2 .

[0024] Figure 8 This is a schematic diagram of a partial structure of the threshing section of this utility model. Figure 1 .

[0025] Figure 9 This is a schematic diagram of a partial structure of the threshing section of this utility model. Figure 2 .

[0026] Figure 10 This is a partial structural cross-sectional view of the threshing section of this utility model.

[0027] Reference numerals: 1-Screening section; 2-Threshing section; 3-Support; 4-Side plate; 101-Screening limiting post one; 102-Screening limiting post two; 103-Screening support frame; 104-Screening return spring; 105-Screening sliding base; 106-Screening guide post; 107-Screening receiving plate; 108-Screening filter screen; 109-Screening disc; 110-Screening connecting rod; 111-Screening column; 112-Screening bevel gear; 201-Threshing motor; 202-Threshing transmission wheel; 203-Threshing transmission shaft; 204-Threshing outer shell; 205-Threshing discharge outer shell; 206-Threshing shaft; 207-Threshing shell one; 208-Threshing shell two. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] like Figures 1 to 10 As shown, a fresh pepper granulation device includes a screening section 1, a granulation section 2, a support 3, and a side plate 4; the side plate 4 is rotatably mounted on the support 3.

[0030] like Figures 1 to 10As shown, the threshing unit 2 is located on top of the support 3. The threshing unit 2 includes a threshing motor 201, a threshing drive wheel 202, a threshing drive shaft 203, a threshing outer shell 204, a threshing discharge outer shell 205, a threshing shaft 206, a first threshing shell 207, and a second threshing shell 208. The threshing outer shell 204 is fixedly mounted on the support 3 and has a feed inlet. The threshing drive shaft 203 is rotatably mounted inside the threshing outer shell 204, and the threshing shaft 206 is fixedly mounted on one end of the threshing drive shaft 203. The outer side of the threshing shaft 206 is provided with a first threshing shell 207 and a second threshing shell 208. Both the first threshing shell 207 and the second threshing shell 208 are provided with discharge holes, the diameter of which is larger than the diameter of the pepper fruit, according to the size of the pepper fruit. The threshing drive shaft 203 is fixedly mounted on the output shaft of the threshing motor 201. The threshing drive wheel 202 is fixedly mounted on the threshing drive shaft 203. The threshing drive wheel 202 meshes with the screening bevel gear 112 fixedly mounted on the screening column 111 to drive the screening column 111 to rotate. The first threshing shell 207 and the second threshing shell 208 are rotatably mounted on the threshing discharge shell 205, which is fixedly mounted on the bracket 3. The first threshing shell 207 and the second threshing shell 208 are locked together by bolts. Bolts pass through the fixing holes on threshing shell 1 207 and threshing shell 208 to make threshing shell 1 207 and threshing shell 208 fit together.

[0031] like Figures 1 to 10As shown, the screening section 1 is located below the threshing section 2. The screening section 1 includes a screening limiting post 101, a screening limiting post 2 102, a screening support frame 103, a screening reset spring 104, a screening sliding base 105, a screening guide post 106, a screening receiving plate 107, a screening filter screen 108, a screening disc 109, a screening connecting rod 110, a screening column 111, and a screening bevel gear 112; the screening sliding base 105 is slidably positioned. On the support 3, multiple screening support frames 103 are adjustablely mounted on the screening sliding base 105. Screening limiting posts 1-101 and 2-102 are slidably mounted within each screening support frame 103. A screening reset spring 104 is positioned between the screening limiting posts 1-101 and 2-102. The screening limiting posts 1-101 and 2-102 cooperate with the limiting holes on the screening guide posts 106 to achieve position adjustment. The screening guide posts 106 are fixedly mounted on the screening sliding base 105, and the limiting holes are arrayed along the axial direction of the screening guide posts 106. The screening support frame 103 is provided with an installation groove. The screening support frame 103 and the screening guide column 106 are symmetrically arranged along the screening sliding base 105. A screening filter screen 108 and a screening receiving plate 107 are detachably installed in the installation groove. The screening receiving plate 107 is located below the screening filter screen 108, and the screening filter screen 108 is provided with filter holes. The size of the filter holes can be set according to the actual screening requirements. Friction plates are provided on both the screening receiving plate 107 and the screening filter screen 108 to increase friction with the screening support frame 103. A screening disc 109 is fixedly installed on the screening column 111. A screening connecting rod 110 is eccentrically rotatably installed on the screening disc 109. The other end of the screening connecting rod 110 is rotatably installed on the screening sliding base 105, so that the screening sliding base 105 slides back and forth.

[0032] like Figures 1 to 10 As shown, the working principle of the fresh Sichuan pepper grain removal device disclosed in this utility model is as follows:

[0033] During operation, the peppercorns to be threshed are placed inside the threshing shell 204. The threshing motor 201 is turned on, and its rotation drives the threshing transmission wheel 202, the threshing transmission shaft 203, and the threshing shaft 206 to rotate. As the threshing transmission shaft 203 rotates, it transports the peppercorns inside the threshing shell 204 to the interiors of the second threshing shell 208 and the first threshing shell 207. The rotating threshing shaft 206 causes the branches containing peppercorns inside the second threshing shell 208 and the first threshing shell 207 to rub against each other, causing the peppercorns to detach from the branches. The peppercorn particles, now detached from the branches, pass through the discharge hole and are discharged from the threshing machine. Inside the outer casing 205, the peppercorns finally fall onto the screening filter screen 108. The rotating threshing drive wheel 202 drives the screening bevel gear 112, which in turn drives the screening column 111. The screening column 111 then drives the screening disc 109, which in turn drives the screening connecting rod 110, which in turn drives the screening sliding base 105 to slide back and forth on the support 3. This allows the peppercorn particles and impurities on the screening filter screen 108 to be screened. The impurities remain inside the screening filter screen 108, while the clean peppercorns fall onto the screening receiving plate 107. After the threshing and screening are completed, the peppercorn particles can be collected.

[0034] As needed, the operator can push the screening limit post 101 and the screening limit post 2 102 to compress the screening reset spring 104, causing the screening limit post 101 and the screening limit post 2 102 to disengage from the limiting holes on the screening guide post 106, thereby adjusting the position of the screening support frame 103 on the screening guide post 106, thereby adjusting the position between adjacent screening screens 108, and adjusting the number of screening screens 108 according to screening requirements, so as to adjust the screening grade, which is suitable for more refined and flexible screening needs.

[0035] When a certain amount of pepper branches and leaves remain inside threshing hull 1 (207) and threshing hull 2 ​​(208), the operator will loosen the bolts between threshing hull 1 (207) and threshing hull 2 ​​(208) to open them and remove the pepper branches and leaves inside, preventing excessive residue from affecting the threshing efficiency.

Claims

1. A device for removing granules from fresh Sichuan peppercorns, characterized in that, include: Scaffold (3); The threshing section (2) is located on the top of the support (3). The threshing section (2) includes a threshing shell (204) set on the support (3). A threshing drive shaft (203) is rotatably arranged inside the threshing shell (204). A threshing shaft (206) is fixedly arranged on one end of the threshing drive shaft (203). A threshing shell one (207) and a threshing shell two (208) are arranged on the outside of the threshing shaft (206). Both the threshing shell one (207) and the threshing shell two (208) are provided with discharge holes. The screening section (1) is located below the threshing section (2). The screening section (1) includes a screening sliding base (105) that is slidably disposed on the support (3). Multiple screening support frames (103) are adjustablely disposed on the screening sliding base (105). Screening limit post one (101) and screening limit post two (102) are slidably disposed in the screening support frame (103). Screening limit post one (101) and screening limit post two (102) cooperate with the limiting holes on the screening guide post (106) to achieve position adjustment.

2. The fresh Sichuan pepper grain removal device according to claim 1, characterized in that: The threshing drive shaft (203) is fixedly mounted on the output shaft of the threshing motor (201). A threshing drive wheel (202) is fixedly mounted on the threshing drive shaft (203). The threshing drive wheel (202) meshes with a screening bevel gear (112) fixedly mounted on the screening column (111) to drive the screening column (111) to rotate.

3. The fresh Sichuan pepper grain removal device according to claim 2, characterized in that: The first threshing shell (207) and the second threshing shell (208) are both rotatably mounted on the threshing discharge shell (205), and the threshing discharge shell (205) is fixedly mounted on the bracket (3). The first threshing shell (207) and the second threshing shell (208) are locked together by bolts to achieve mutual adhesion.

4. The fresh Sichuan pepper grain removal device according to claim 3, characterized in that: The screening guide post (106) is fixedly mounted on the screening sliding base (105), and the limiting holes are arrayed along the axial direction of the screening guide post (106).

5. The fresh Sichuan pepper grain removal device according to claim 4, characterized in that: The screening support frame (103) is provided with an installation groove. The screening support frame (103) is symmetrically arranged along the screening sliding base (105). The installation groove is detachably provided with a screening filter screen (108) and a screening receiving plate (107). The screening receiving plate (107) is located below the screening filter screen (108). The screening filter screen (108) is provided with filter holes.

6. The fresh Sichuan pepper grain removal device according to claim 5, characterized in that: The screening filter (108) is provided with friction plates to increase friction with the screening support frame (103).

7. The fresh Sichuan pepper grain removal device according to claim 6, characterized in that: A screening disc (109) is fixedly installed on the screening column (111), and a screening connecting rod (110) is eccentrically rotatably installed on the screening disc (109). The other end of the screening connecting rod (110) is rotatably installed on the screening sliding base (105).