Hinge device and intelligent toilet
By setting an interlocking structure of injection-molded parts and injection-molded layers on the outside of the metal hinge, the problem of corrosion and rust of the hinge is solved, and the rust-proof and aesthetic effects of the hinge structure are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG IKAHE SANITARY WARES
- Filing Date
- 2025-05-26
- Publication Date
- 2026-06-02
AI Technical Summary
The hinges of existing smart toilets are prone to corrosion and rust, affecting the opening and closing of the back cover and seat cover as well as their appearance.
An injection-molded part is placed at one end of the metal hinge, and an injection-molded layer is formed on its outer surface to form an interlocking structure to wrap the metal part and prevent corrosion.
It effectively prevents metal parts from corroding and rusting, and maintains the stability and aesthetics of the hinged structure.
Smart Images

Figure CN224307252U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of smart toilets, and in particular to a hinge device and a smart toilet. Background Technology
[0002] With the improvement of living standards, smart toilets have been widely used. Currently, hinges are installed between the back cover and the seat cover. Existing technology mostly uses metal hinges to connect the back cover and the seat cover. However, metal hinges are prone to corrosion and rust during long-term use, which affects the opening and closing of the back cover and the seat cover, and also affects the appearance. Utility Model Content
[0003] This application provides a hinge device to solve the problem that hinged metal parts are prone to corrosion and rust in the prior art.
[0004] To solve the above-mentioned technical problems, this application provides a hinge device, including: a metal part; an injection molded part disposed at one end of the metal part and interference-fitted with the metal part; an injection molded layer disposed on the outer surface of the metal part, and the injection molded layer is at least partially located on the outer side of the injection molded part and forms an interlocking structure with the injection molded part; wherein the injection molded part and the injection molded layer enclose the metal part.
[0005] The metal part includes a rotating shaft, a bending part, and a fixing part connected in sequence. The rotating shaft is located at one end of the bending part, and the fixing part is located at the other end of the bending part. The rotating shaft and the fixing part are set at a preset angle with the bending part, and the injection molded part is located at the end of the rotating shaft away from the bending part.
[0006] The injection layer includes a first injection part and a second injection part. The first injection part is disposed on the outer surface of the curved part, and the second injection part is disposed on the outer surface of the fixed part.
[0007] The first injection molding section and the second injection molding section are integrally molded.
[0008] The first injection molding part and the second injection molding part are detachably connected. The first injection molding part is provided with a snap-fit component at one end near the fixed part, and the second injection molding part is provided with a buckle component at one end near the bent part. The snap-fit component is connected to the buckle component.
[0009] The rotating shaft has a groove, through which the injection molded part is connected to the rotating shaft; the end of the injection molded part away from the rotating shaft has a through hole, which is used to connect with external components.
[0010] The outer surface of the injection molded part is provided with an annular groove, and the injection layer is connected to the injection molded part through the annular groove.
[0011] To address the aforementioned issues, this application also provides a smart toilet, comprising the hinge device and toilet body of any of the above-mentioned types.
[0012] The toilet body includes a first housing and a second housing. The through hole of the injection molded part is hinged to the first housing, and the fixing part of the hinge device is connected to the second housing, so that the first housing and the second housing are hinged together by the hinge device.
[0013] The first housing has an accommodating space, and the inner sidewall of the first housing is provided with a damping element located in the accommodating space. The through hole is connected to the damping element, and the hinge device is at least partially located in the accommodating space.
[0014] The beneficial effects of this application are as follows: Unlike the prior art, this application provides an injection molded part that is interference-fitted with the metal part at one end of the metal part, and provides an injection molded layer that is at least partially located outside the injection molded part on the outer surface of the metal part, forming an interlocking structure with the injection molded part. Thus, by providing the injection molded part and the injection molded layer on the outer side of the metal part, the injection molded part and the injection molded layer can wrap around the metal part, thereby protecting the metal part and preventing corrosion and rust. Attached Figure Description
[0015] Figure 1 This is an exploded view of the hinge device in this application;
[0016] Figure 2 This is a schematic diagram of the structure of an embodiment of the metal component of this application;
[0017] Figure 3 This is a structural schematic diagram of the injection molded part and the injection layer guarantee diagram of this application;
[0018] Figure 4 This is a schematic diagram of the structure of the injection molded part and the connection between the second injection molded part and the metal part in this application;
[0019] Figure 5 This is a schematic diagram of the connection between the injection molded part and the injection layer in this application;
[0020] Figure 6 This is a structural schematic diagram of an embodiment of the smart toilet of this application. Detailed Implementation
[0021] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0022] It should be noted that if the embodiments of this application involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0023] Furthermore, if the embodiments of this application involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.
[0024] Please see Figure 1 , Figure 1 This is an exploded view of the hinge device provided in this application.
[0025] This application provides a hinge device. For example... Figure 1 As shown, the hinge device of this embodiment includes a metal part 10, an injection-molded part 20, and an injection-molded layer 30. The injection-molded part 20 is disposed at one end of the metal part 10 and is interference-fitted with the metal part 10. The injection-molded layer 30 is disposed on the outer surface of the metal part 10, and at least partially located on the outer side of the injection-molded part 20, forming an interlocking structure with the injection-molded part 20. The injection-molded part 20 and the injection-molded layer 30 enclose the metal part 10. The injection-molded part 20 and the injection-molded layer 30 are formed on the outer surface of the metal part 10 through an injection molding process, thereby enclosing the metal part 10 and physically isolating it from the outside environment, preventing corrosion and rust.
[0026] In an optional embodiment, an injection-molded part 20 is disposed on the metal part 10. The injection-molded part 20 is fixed to the metal part 10 by an interference fit. An injection-molded layer 30 is disposed on the metal part 10, which can enclose the metal part 10. At least part of the injection-molded layer 30 is located on the outside of the injection-molded part 20; that is, the injection-molded layer 30 is partially snapped onto the injection-molded part 20, and the remaining part encloses the metal part 10. Furthermore, an interlocking structure is formed between the injection-molded part 20 and the injection-molded layer 30, thereby fixing the injection-molded part 20 and the injection-molded layer 30 without the need for other devices to fix the injection-molded part 20 and the injection-molded layer 30 to the surface of the metal part 10.
[0027] The injection molded part 20 is disposed at one end of the metal part 10. The injection molded part 20 can be connected to external components. That is, the injection molded part 20 is disposed on the metal part 10, which can protect the metal part 10 without affecting its function.
[0028] In this embodiment, the injection molded part 20 and the injection molded layer 30 are formed on the outer surface of the metal part 10 by injection molding. When forming the injection molded part 20 and the injection molded layer 30 on the surface of the metal part 10, the metal part 10 can be placed in a plastic mold and positioned. Then, a high-strength injection molding material can be injected into the mold to form the injection molded part 20 and the injection molded layer 30 on the surface of the metal part 10. The material used for the injection molded part 20 and the injection molded layer 30 can be a polyamide composite material formed from polyamide and glass fiber. In other embodiments, other high-strength materials can also be used, and this application does not specifically limit their use.
[0029] In an optional embodiment, the injection-molded part 20 and injection-molded layer 30 on the surface of the metal part 10 can be formed using a multi-injection direction. For example, the injection-molded part 20 can be pre-molded on the metal part 10, and then the injection-molded layer 30 can be formed on the metal part 10. When forming the hinge device, the metal part 10 can be positioned in a plastic mold, and then a first injection molding is performed to form the injection-molded part 20 on the metal part 10. The injection-molded part 20 can be interference-fitted with the metal part 10 to prevent the injection-molded part 20 from separating from the metal part 10. After the injection-molded part 20 is formed on the metal part 10, a second injection molding can be performed on the metal part 10. The second injection molding can cover the remaining area of the metal part 10 except for the area covered by the injection-molded part 20. The injection-molded part 20 and injection-molded layer 30 formed by the first and second injection molding can be made of the same material, or the second injection molding can also use other materials according to appearance requirements. This application does not make specific limitations here. For example, the second part can be made of PP (Polypropylene) material, that is, the injection molded part 20 can be made of polyamide composite material, and the injection layer 30 can be made of polypropylene material.
[0030] In the above embodiment, by providing an injection molded part 20 that is interference-fitted with the metal part 10 at one end of the metal part 10, and providing an injection molded layer 30 that is at least partially located outside the injection molded part 20 on the outer surface of the metal part 10 and forming an interlocking structure with the injection molded part 20, the injection molded part 20 and the injection molded layer 30 can wrap around the metal part 10, thereby protecting the metal part 10 and preventing corrosion and rust.
[0031] In an optional embodiment, such as Figure 2As shown, the metal part 10 includes a pivot portion 11, a bending portion 12, and a fixing portion 13 connected in sequence. The pivot portion 11 is located at one end of the bending portion 12, and the fixing portion 13 is located at the other end of the bending portion 12. The pivot portion 11 and the fixing portion 13 are set at a preset angle to the bending portion 12. The injection molded part 20 is disposed at the end of the pivot portion away from the bending portion 12. Since the pivot portion 11 and the fixing portion 13 are set at a preset angle to the bending portion 12, when the injection molded part 20 is injection molded onto the metal part 10, the injection molded part 20 can be injection molded onto the pivot portion 11. When the injection molded part 20 is injection molded onto the pivot portion 11, the injection molded part 20 can be interference-fitted with the pivot portion 11, thereby preventing the injection molded part 20 from separating from the metal part 10 after it has been injection molded onto the metal part 10.
[0032] In this embodiment, the bending portion 12 has a certain curvature, and the pivot portion 11 and the fixing portion 13 are set at a preset angle to the bending portion 12. That is, when the injection layer 30 is formed on the metal part 10, the injection layer 30 can be fixed by the bending portion 12, the pivot portion 11 and the fixing portion 13, thereby preventing the injection layer 30 from separating from the metal part 10 after the injection layer 30 is formed on the metal part 10.
[0033] In an optional embodiment, such as Figure 3 As shown, the injection-molded layer 30 includes a first injection-molded portion 31 and a second injection-molded portion 32. The first injection-molded portion 31 is disposed on the outer surface of the bent portion 12, and the second injection-molded portion 32 is disposed on the outer surface of the fixed portion 13. The first injection-molded portion 31 and the second injection-molded portion 32 can be integrally formed, that is, after the injection-molded part 20 is formed on the metal part 10, the injection-molded layer 30 is then integrally formed on the metal part 10.
[0034] In this embodiment, the first injection molding part 31 and the second injection molding part 32 are detachably connected. A snap-fit member 311 is provided at one end of the first injection molding part 31 near the fixing part 13, and a snap-fit member 321 is provided at one end of the second injection molding part 32 near the bending part 12. The snap-fit member 311 is connected to the snap-fit member 321. That is, the injection molding layer 30 can be formed by multiple injection molding processes. Specifically, as... Figure 4 As shown, when the injection molded part 20 is formed, the second injection molded part 32 can be formed simultaneously. That is, when the injection molded part 20 is provided on the metal part 10, the second injection molded part 32 is simultaneously provided on the metal part 10. After the injection molded part 20 and the second injection molded part 32 are formed on the metal part 10, as shown... Figure 5As shown, a first injection molding portion 31 is then provided on the metal part 10. A snap-fit member 311 is provided at one end of the first injection molding portion 31 near the fixing portion 13, and a snap-fit member 321 is provided at one end of the second injection molding portion 32 near the bending portion 12. That is, when the second injection molding portion 32 is formed by the first injection molding, a snap-fit member 321 is provided at one end of the second injection molding portion 32 near the bending portion 12, so as to facilitate fixing the first injection molding portion 31 and the second injection molding portion 32 when the first injection molding portion 31 is formed.
[0035] After the second injection part 32 is formed on the metal part 10, since the second injection part 32 has a snap-fit member 321, when the first injection part 31 is formed subsequently, the injection material can be directly injected into the snap-fit member 321. After fixing, a snap-fit member 311 is formed, so that the snap-fit member 311 and the snap-fit member 321 are snapped and fixed to fix the first injection part 31 and the second injection part 32 to form the injection layer 30.
[0036] In an optional embodiment, such as Figure 2 As shown, a groove 111 is provided on the rotating shaft portion 11, and the injection molded part 20 is connected to the rotating shaft portion 11 via the groove 111. The groove 111 on the rotating shaft portion 11 allows the injection molded part 20 to be fixed in place during injection molding, thus preventing the injection molded part 20 from disengaging from the rotating shaft portion 11. A through hole 21 is provided at the end of the injection molded part 20 away from the rotating shaft portion 11. The through hole 21 is used for connection to external components, allowing the metal part 10 to be fixed to external components via the injection molded part 20.
[0037] In an optional embodiment, such as Figure 4 As shown, an annular groove 22 is provided on the outer surface of the injection molded part 20, and the injection molded layer 30 is connected to the injection molded part 20 through the annular groove 22. During the first injection molding of the injection molded part 20, the annular groove 22 can be provided at the end of the injection molded part 20 away from the through hole 21. Then, during the second injection molding of the injection molded layer 30, the injection molded layer 30 can wrap around the annular groove 22, thereby fixing the injection molded part 20 and the injection molded layer 30 together and preventing the injection molded layer 30 from detaching from the injection molded part 20. Furthermore, the method of forming the annular groove 22 can effectively prevent external liquids from entering the interior of the injection molded part 20 and the injection molded layer 30, thereby preventing corrosion of the metal part 10.
[0038] This application also provides a smart toilet, which includes: a hinge device 50 and a toilet body 40, wherein the hinge device 50 is the hinge device 50 of any of the above embodiments.
[0039] In an optional embodiment, the toilet body 40 includes a first housing 41 and a second housing 42. The through hole 21 of the injection-molded part 20 is hinged to the first housing 41, and the fixing part 13 of the hinge device 50 is connected to the second housing 42, so that the first housing 41 and the second housing 42 are hinged together by the hinge device 50. The hinge device 50 is disposed between the first housing 41 and the second housing 42. When using the smart toilet, it is necessary to open the first housing 41 and the second housing 42, that is, the second housing 42 can rotate relative to the first housing 41. Specifically, when the hinge device 50 is disposed on the toilet body 40, the through hole 21 on the plastic part can be connected to the first housing 41, and the fixing part 13 of the hinge device 50 can be connected to the second housing 42, so that when the second housing 42 is opened, the second housing 42 can rotate relative to the first housing 41 under the action of the hinge device 50.
[0040] In this embodiment, the fixing part 13 on the hinge device 50 may be provided with a number of holes. When fixing the fixing part 13 on the hinge device 50 to the second housing 42, screws may be used to fix the fixing part 13 to the second housing 42, or other fixing methods may be used, such as pin fixing, etc. This application does not make specific limitations here.
[0041] In this embodiment, two hinge devices 50 may be provided between the first housing 41 and the second housing 42, that is, they may be symmetrically arranged between the first housing 41 and the second housing 42, thereby hinged between the first housing 41 and the second housing 42. In other embodiments, three or four hinge devices may be provided between the first housing 41 and the second housing 42, which is not specifically limited here.
[0042] In an optional embodiment, a receiving space (not shown) is formed within the first housing 41, and a damping element (not shown) is provided on the inner sidewall of the first housing 41 within the receiving space. The through hole 21 is connected to the damping element, and the hinge device 50 is at least partially located within the receiving space. With the receiving space formed within the first housing 41, when the hinge device 50 is mounted on the toilet body 40, the hinge device 50 can be at least partially located within the receiving space. Specifically, when the first housing 41 and the second housing 42 are closed, the hinge device 50 can be accommodated within the receiving space. When the second housing 42 is rotated relative to the first housing 41, i.e., when the second housing 42 is opened, the hinge device 50 can extend from the receiving space.
[0043] In this embodiment, when the hinge device 50 is fixed on the first housing 41, the through hole 21 on the injection molded part 20 can be fixed on the damping member. When it is necessary to open the second housing 42, the second housing 42 can be pushed, so that the hinge device 50 rotates relative to the damping member. Due to the presence of the damping member, when the second housing 42 is opened, the second housing 42 is prevented from retracting to the closed state of the first housing 41.
[0044] In an optional embodiment, the first housing 41 is the seat cover of the smart toilet, and the second housing 42 is the back cover of the smart toilet. When using the smart toilet, the second housing 42 can be moved, causing the hinge device 50 to rotate relative to the first housing 41. Specifically, the hinge device extends from the receiving space of the first housing 41, thus opening the second housing 42 relative to the first housing 41. After using the smart toilet, the second housing 42, i.e., the back cover, can be closed, causing the hinge device 50 to close the second housing 42 relative to the first housing 41. At this time, the hinge device 50 retracts into the receiving space.
[0045] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.
Claims
1. A hinge device for use in a smart toilet, characterized in that, The hinge device includes: Metal parts; The injection molded part is disposed at one end of the metal part and is interference-fitted with the metal part; The injection molding layer is disposed on the outer surface of the metal part, and the injection molding layer is at least partially located on the outer side of the injection molding part, and forms an interlocking structure with the injection molding part; The injection-molded part and the injection-molded layer encapsulate the metal part.
2. The hinge device according to claim 1, characterized in that, The metal part includes a rotating shaft, a bending part, and a fixing part connected in sequence. The rotating shaft is located at one end of the bending part, and the fixing part is located at the other end of the bending part. The rotating shaft and the fixing part are set at a preset angle with the bending part, and the injection molded part is located at the end of the rotating shaft away from the bending part.
3. The hinge device according to claim 2, characterized in that, The injection-molded layer includes a first injection-molded portion and a second injection-molded portion. The first injection-molded portion is disposed on the outer surface of the curved portion, and the second injection-molded portion is disposed on the outer surface of the fixed portion.
4. The hinge device according to claim 3, characterized in that, The first injection molding part and the second injection molding part are integrally formed.
5. The hinge device according to claim 3, characterized in that, The first injection molding part and the second injection molding part are detachably connected. A snap-fit member is provided at one end of the first injection molding part near the fixed part, and a fastener is provided at one end of the second injection molding part near the bent part. The snap-fit member is connected to the fastener.
6. The hinge device according to claim 2, characterized in that, The rotating shaft is provided with a groove, and the injection molded part is connected to the rotating shaft via the groove; The injection molded part has a through hole at the end away from the rotating shaft, and the through hole is used to connect with external components.
7. The hinge device according to claim 1, characterized in that, An annular groove is provided on the outer surface of the injection molded part, and the injection molded layer is connected to the injection molded part through the annular groove.
8. A smart toilet, characterized in that, The smart toilet includes a hinge device and a toilet body as described in any one of claims 1-7.
9. The smart toilet according to claim 8, characterized in that, The toilet body includes a first housing and a second housing. The through hole of the injection molded part is hinged to the first housing. The fixing part of the hinge device is connected to the second housing, so that the first housing and the second housing are hingedly connected through the hinge device.
10. The smart toilet according to claim 9, characterized in that, The first housing has an accommodating space, and the inner sidewall of the first housing is provided with a damping element located in the accommodating space. The through hole is connected to the damping element, and the hinge device is at least partially located in the accommodating space.