A cutting device for cutting a sponge into pieces

Abstract

The utility model relates to the technical field of sponge production, especially cut strip device for the flat cut of sponge production, including the chassis, be provided with production device on the chassis and be used for sponge production, and production device includes: main part subassembly, including the rack fixed on the top of chassis, adjusting subassembly includes the base plate fixed on the upper portion of rear end of rack, a plurality of equidistance distribution's sliding frame is horizontally slidably installed to the rear end of base plate, the rear end middle part of sliding frame is rotatably installed with the cam, the rear end of rack is fixed with the balance lever, and the lower end of sliding frame is installed with the execution component, the rear end of base plate is slidably installed with the slide, a plurality of guide grooves that are symmetrically distributed are arranged in the inside of slide, and the cam is located in the corresponding guide groove, through the driving component control slide up and down movement, and the slide drives a plurality of sliding frames horizontal equidistance movement through a plurality of guide grooves cooperation a plurality of cams, and simultaneously, the sliding frame drives the cutter head along the balance lever sliding through the axle support, ensures cutter head interval accurate controllable.

Description

Technical Field

[0001] This utility model relates to the field of sponge production technology, specifically to a strip-cutting device for sponge production with a smooth cut. Background Technology

[0002] Sponge is a porous material with good water absorption and is widely used in the automotive industry, battery industry, cosmetics industry, bra and underwear manufacturing industry, and high-end furniture manufacturing industry. The strip cutting device in sponge production is one of the key pieces of equipment in the sponge manufacturing process. It is used to cut continuous sponge material into strips of a specific width or length for further processing or use.

[0003] According to the authorization announcement number CN222371688U, a slitting device for producing sponges with smooth cuts is disclosed. This technology discloses "a slitting device for producing sponges with smooth cuts, including a slitting device platform, an adjustable equidistant slitting component located on top of the slitting device platform, and a conveyor roller height adjustment component located inside the slitting device platform". It has the following technical effects: "Through the set conveyor roller height adjustment component, it can adapt to the conveying needs of sponges of different thicknesses, ensure the stability and reliability of the sponge slitting process, avoid sponge material from getting stuck between the rollers, causing conveyor belt blockage, reduce wear on sponge material and rollers, extend the service life of the equipment, eliminate the need for manual pushing of the sponge during slitting, and ensure high safety. At the same time, the conveyor roller can limit one end of the sponge to prevent the sponge from moving off-center during slitting, thus preventing the sponge from being cut unevenly".

[0004] The above solution achieves adjustable blade spacing through an adjustable equidistant cutting assembly. Since a bidirectional lead screw is used as the adjustment mechanism, the thread machining accuracy directly affects the accuracy of blade spacing adjustment. Mechanical wear during long-term use will further exacerbate this error, making it difficult to guarantee fine-tuning accuracy. In particular, when cutting narrower sponge strips, this cumulative error will be more obvious, directly affecting the cutting quality of the product. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a slitting device for sponge production that produces smooth cuts. The device controls the up-and-down movement of a sliding plate via a drive component. The sliding plate, through several guide grooves and cams, drives several carriages to move laterally at equal distances. Simultaneously, the carriages drive the cutter heads to slide along the balance bar via a shaft frame, ensuring precise and controllable spacing between the cutter heads.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a strip-cutting device for producing sponges with smooth cuts, comprising a base frame, on which a production device is mounted for sponge production, the production device comprising:

[0007] The main components include a frame fixed to the top of the base frame;

[0008] The adjustment assembly includes a base plate fixed above the rear end of the frame. Several equally spaced carriages are slidably mounted laterally at the rear end of the base plate. A cam is rotatably mounted in the middle of the rear end of the carriage. A balance bar is fixed at the rear end of the frame. An actuator is mounted at the lower end of the carriage. A slide plate is slidably mounted longitudinally at the rear end of the base plate. Several symmetrically distributed guide grooves are opened inside the slide plate, and the cam is located in the corresponding guide groove. A drive component is provided on the base plate to drive the slide plate to move.

[0009] Preferably, the actuating component includes a shaft frame fixed to the lower end of the carriage, with a cutter head rotatably mounted on the lower end of the shaft frame, and the cutter head is sleeved on the balance bar.

[0010] Preferably, the main component further includes a lower pressure roller rotatably mounted inside the lower part of the frame, a shaft seat longitudinally slidably mounted inside both ends of the frame, an upper pressure roller rotatably mounted between the two shaft seats, a knob bolt threadedly mounted above both ends of the frame, and the lower end of the knob bolt rotatably connected to the shaft seat, a component on the frame for driving the lower pressure roller to rotate, an auxiliary component on the frame for conveying the sponge, and a limit component on the frame for limiting the sponge.

[0011] Preferably, the method includes a drive gear fixed to one end of the lower pressure roller, a driven sprocket fixed on the drive gear, a driven gear fixed to one end of the upper pressure roller and meshing with the drive gear for transmission, a reduction motor installed inside the base frame, a drive sprocket fixed to the output end of the reduction motor, and a first chain installed between the drive sprocket and the driven sprocket.

[0012] Preferably, the auxiliary component includes a power roller rotatably mounted between the rear ends of the frame, a first transmission sprocket fixed to one end of the power roller, a second transmission sprocket fixed to one end of the pressure roller, and a second chain installed between the second transmission sprocket and the first transmission sprocket.

[0013] Preferably, the limiting component includes a mounting bracket fixed to both sides of the rear end of the frame, a cylinder is mounted on the outer wall of the mounting bracket, and a limiting plate is fixed to the output end of the cylinder.

[0014] Preferably, the driving component includes a lead screw rotatably mounted at one end of the base plate, a guide sleeve threaded onto the lead screw and fixed to the slide plate, a driven pulley fixed at the upper end of the lead screw, a servo motor mounted at one end of the base plate, a driving pulley fixed at the output end of the servo motor, and a belt installed between the driving pulley and the driven pulley. Beneficial effects

[0015] This invention provides a slitting device for producing sponges with smooth cuts. Compared with the prior art, it has the following advantages:

[0016] 1. The slide plate moves up and down by controlling the drive components. The slide plate drives several carriages to move laterally at equal distances through several guide grooves and several cams. At the same time, the carriages drive the cutter head to slide along the balance bar through the shaft frame, ensuring that the distance between the cutter heads is precise and controllable. Furthermore, the balance bar ensures both the flexibility of the cutter head rotation and the stability of the cutting process.

[0017] 2. The limit plate is moved by the output end of the cylinder, thereby centering and limiting the incoming sponge; automatic correction reduces manual intervention and ensures straight cutting lines. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the rear end of this utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the front end of this utility model;

[0020] Figure 3 This is a schematic diagram of the rear end of the production device in this utility model;

[0021] Figure 4 This is a schematic diagram of the front end of the production device in this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the execution component in this utility model.

[0023] In the diagram: 1. Base frame; 2. Production device; 21. Main component; 211. Frame; 212. Lower pressure roller; 213. Shaft seat; 214. Upper pressure roller; 215. Knob bolt; 216. Drive component; 2161. Drive gear; 2162. Driven sprocket; 2163. Driven gear; 2164. Gear motor; 2165. Drive sprocket; 2166. First chain; 217. Auxiliary component; 2171. Power roller; 2172. First transmission sprocket; 2173. Second transmission sprocket; 2174. ... 218. Chain; 2181. Limiting component; 2182. Mounting bracket; 2183. Cylinder; 2184. Limiting plate; 22. Adjusting component; 221. Base plate; 222. Slide; 223. Cam; 224. Balance bar; 225. Actuating component; 2251. Shaft bracket; 2252. Cutter head; 226. Slide plate; 227. Guide groove; 228. Drive component; 2281. Lead screw; 2282. Guide sleeve; 2283. Driven pulley; 2284. Servo motor; 2285. Driving pulley; 2286. Belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a strip-cutting device for producing sponges with smooth cuts, comprising a base frame 1, on which a production device 2 is mounted and used for sponge production, the production device 2 comprising:

[0026] The main component 21 includes a frame 211 fixed to the top of the base frame 1;

[0027] The adjustment assembly 22 includes a base plate 221 fixed above the rear end of the frame 211. Several equally spaced slides 222 are slidably mounted on the rear end of the base plate 221. A cam 223 is rotatably mounted on the middle of the rear end of the slides 222. A balance bar 224 is fixed on the rear end of the frame 211. An actuator 225 is mounted on the lower end of the slides 222. A slide plate 226 is slidably mounted on the rear end of the base plate 221. Several symmetrically distributed guide grooves 227 are opened inside the slide plate 226, and the cam 223 is located in the corresponding guide groove 227. A drive component 228 is provided on the base plate 221 for driving the slide plate 226 to move.

[0028] In this embodiment, when the slide plate 226 moves up and down, several guide grooves 227 cooperate with several cams 223 to drive several slides 222 to move laterally at equal distances. At the same time, the slides 222 drive the cutter head 2252 to slide along the balance bar 224 through the shaft frame 2251, ensuring that the spacing of the cutter head 2252 is precise and controllable.

[0029] Specifically, the actuator 225 includes a shaft bracket 2251 fixed to the lower end of the slide 222, a cutter head 2252 rotatably mounted on the lower end of the shaft bracket 2251, and the cutter head 2252 is sleeved on the balance bar 224.

[0030] In this embodiment, the balance bar 224 ensures both the flexibility of the cutter head 2252 rotation and the stability of the cutting process.

[0031] Specifically, the main component 21 also includes a lower pressure roller 212 rotatably mounted inside the lower part of the frame 211, a shaft seat 213 longitudinally slidably mounted inside both ends of the frame 211, an upper pressure roller 214 rotatably mounted between the two shaft seats 213, a knob bolt 215 threadedly mounted on the upper part of both ends of the frame 211, and the lower end of the knob bolt 215 rotatably connected to the shaft seat 213, a 216 is provided on the frame 211 for driving the lower pressure roller 212 to rotate, an auxiliary component 217 is provided on the frame 211 for conveying the sponge, and a limit component 218 is provided on the frame 211 for limiting the sponge.

[0032] In this embodiment, the knob bolt 215 is rotated and the bearing seat 213 is used to drive the knob bolt 215 to move up and down, thereby adjusting the distance between the upper pressure roller 214 and the lower pressure roller 212 according to the thickness of the sponge.

[0033] Specifically, 216 includes a drive gear 2161 fixed to one end of the lower pressure roller 212, a driven sprocket 2162 fixed on the drive gear 2161, a driven gear 2163 fixed to one end of the upper pressure roller 214 and meshing with the drive gear 2161 for transmission, a reduction motor 2164 installed inside the base frame 1, a drive sprocket 2165 fixed to the output end of the reduction motor 2164, and a first chain 2166 installed between the drive sprocket 2165 and the driven sprocket 2162.

[0034] In this embodiment, the output end of the geared motor 2164 drives the drive sprocket 2165 to rotate in conjunction with the first chain 2166, which in turn drives the driven sprocket 2162 to rotate. The driven sprocket 2162 drives the lower pressure roller 212 to rotate through the drive gear 2161. At the same time, the drive gear 2161 also drives the upper pressure roller 214 to rotate through the driven gear 2163. Thus, the sponge is fed into the cutter head 2252 for cutting into strips through the lower pressure roller 212 and the upper pressure roller 214.

[0035] Specifically, the auxiliary component 217 includes a power roller 2171 rotatably mounted between the rear ends of the frame 211. One end of the power roller 2171 is fixed with a first transmission sprocket 2172, and one end of the lower pressure roller 212 is fixed with a second transmission sprocket 2173. A second chain 2174 is installed between the second transmission sprocket 2173 and the first transmission sprocket 2172.

[0036] In this embodiment, when the lower pressure roller 212 rotates, the second transmission sprocket 2173, in conjunction with the second chain 2174, drives the first transmission sprocket 2172 to rotate. The first transmission sprocket 2172 drives the power roller 2171 to rotate, feeding the sponge between the lower pressure roller 212 and the upper pressure roller 214.

[0037] Specifically, the limiting component 218 includes a mounting bracket 2181 fixed on both sides of the rear end of the frame 211. A cylinder 2182 is mounted on the outer wall of the mounting bracket 2181, and a limiting plate 2183 is fixed to the output end of the cylinder 2182.

[0038] In this embodiment, the limiting plate 2183 is moved by the output end of the cylinder 2182, thereby centering and limiting the incoming sponge.

[0039] Specifically, the drive component 228 includes a lead screw 2281 rotatably mounted on one end of the base plate 221, a guide sleeve 2282 threaded onto the lead screw 2281 and fixed on the slide plate 226, a driven pulley 2283 fixed at the upper end of the lead screw 2281, a servo motor 2284 mounted on one end of the base plate 221, a drive pulley 2285 fixed at the output end of the servo motor 2284, and a belt 2286 installed between the drive pulley 2285 and the driven pulley 2283.

[0040] In this embodiment, the output end of the servo motor 2284 drives the active pulley 2285 to rotate in conjunction with the belt 2286, which in turn drives the driven pulley 2283 to rotate. The driven pulley 2283 drives the slide plate 226 to move up and down through the lead screw 2281 and the guide sleeve 2282.

[0041] The working principle and usage process of this utility model are as follows: First, the output end of the servo motor 2284 drives the active pulley 2285 to rotate in conjunction with the belt 2286, which in turn drives the driven pulley 2283 to rotate. The driven pulley 2283 drives the slide plate 226 to move up and down through the lead screw 2281 and the guide sleeve 2282. When the slide plate 226 moves up and down, it drives several slides 222 to move laterally at equal distances through several guide grooves 227 and several cams 223. At the same time, the slides 222 drive the cutter head 2252 to slide along the balance bar 224 through the shaft frame 2251, ensuring that the spacing of the cutter head 2252 is precise and controllable.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A strip-cutting device for producing sponges with smooth cuts, comprising a base frame (1), characterized in that: The base frame (1) is equipped with a production device (2) for sponge production. The production device (2) includes: The main component (21) includes a frame (211) fixed to the top of the base frame (1). The adjustment assembly (22) includes a base plate (221) fixed above the rear end of the frame (211). Several equally spaced slides (222) are slidably mounted on the rear end of the base plate (221). A cam (223) is rotatably mounted on the middle of the rear end of the slides (222). A balance bar (224) is fixed on the rear end of the frame (211). An actuator (225) is mounted on the lower end of the slides (222). A slide plate (226) is slidably mounted on the rear end of the base plate (221). Several symmetrically distributed guide grooves (227) are opened inside the slide plate (226), and the cam (223) is located in the corresponding guide groove (227). A drive component (228) is provided on the base plate (221) and is used to drive the slide plate (226) to move.

2. The slitting device for producing sponges with smooth cuts according to claim 1, characterized in that: The actuating component (225) includes a shaft frame (2251) fixed to the lower end of the slide (222), a cutter head (2252) is rotatably mounted on the lower end of the shaft frame (2251), and the cutter head (2252) is sleeved on the balance bar (224).

3. The slitting device for producing sponge with a smooth cut according to claim 1, characterized in that: The main component (21) also includes a lower pressure roller (212) rotatably mounted inside the frame (211), a shaft seat (213) is longitudinally slidably mounted inside both ends of the frame (211), an upper pressure roller (214) is rotatably mounted between the two shaft seats (213), a knob bolt (215) is threadedly mounted on the upper ends of the frame (211), and the lower end of the knob bolt (215) is rotatably connected to the shaft seat (213). A (216) is provided on the frame (211) for driving the lower pressure roller (212) to rotate. An auxiliary component (217) is provided on the frame (211) for conveying the sponge. A limit component (218) is provided on the frame (211) for limiting the sponge.

4. The slitting device for producing sponge with a smooth cut according to claim 3, characterized in that: The (216) includes a drive gear (2161) fixed at one end of the lower pressure roller (212), a driven sprocket (2162) fixed on the drive gear (2161), a driven gear (2163) fixed at one end of the upper pressure roller (214) and meshing with the drive gear (2161) for transmission, a reduction motor (2164) installed inside the base frame (1), a drive sprocket (2165) fixed at the output end of the reduction motor (2164), and a first chain (2166) installed between the drive sprocket (2165) and the driven sprocket (2162).

5. A strip-cutting device for producing sponge with a smooth cut, as described in claim 3, characterized in that: The auxiliary component (217) includes a power roller (2171) rotatably mounted between the rear ends of the frame (211), a first transmission sprocket (2172) fixed at one end of the power roller (2171), a second transmission sprocket (2173) fixed at one end of the lower pressure roller (212), and a second chain (2174) installed between the second transmission sprocket (2173) and the first transmission sprocket (2172).

6. A strip-cutting device for producing sponges with smooth cuts according to claim 3, characterized in that: The limiting component (218) includes a mounting bracket (2181) fixed on both sides of the rear end of the frame (211). A cylinder (2182) is mounted on the outer wall of the mounting bracket (2181), and a limiting plate (2183) is fixed to the output end of the cylinder (2182).

7. A strip-cutting device for producing sponge with a smooth cut, as described in claim 1, characterized in that: The driving component (228) includes a lead screw (2281) rotatably mounted on one end of the base plate (221), a guide sleeve (2282) threaded onto the lead screw (2281) and fixed on the slide plate (226), a driven pulley (2283) fixed at the upper end of the lead screw (2281), a servo motor (2284) mounted on one end of the base plate (221), a driving pulley (2285) fixed at the output end of the servo motor (2284), and a belt (2286) installed between the driving pulley (2285) and the driven pulley (2283).

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