Metal automotive parts processing heat treatment equipment

Abstract

This utility model relates to the field of heat treatment technology and discloses a heat treatment device for processing metal automotive parts. It includes a heating chamber body, a support plate fixedly connected to the bottom of the heating chamber body, a tray frame mounted on the heating chamber body, a sealing assembly mounted on the heating chamber body, an air suction hopper fixedly connected to the heating chamber body, a first fixed outer casing fixedly connected to the heating chamber body, a first connecting pipe fixedly connected between the first fixed outer casing and the air suction hopper, and a sliding frame slidably connected to the first fixed outer casing. Before opening the heating chamber body after heat treatment, a centrifugal fan provides suction, filtering the gas through an impurity filter plate and an activated carbon adsorption chamber. This prevents harmful gases from being directly discharged into the surrounding environment, effectively protecting the health of workers and reducing pollution to the surrounding environment.

Description

Technical Field

[0001] This utility model relates to the field of heat treatment, and in particular to a heat treatment device for processing metal automotive parts. Background Technology

[0002] In the important field of metal automotive parts manufacturing, heat treatment plays a crucial role. It is a key process for improving the performance of automotive parts. Through proper heat treatment, key performance indicators such as hardness, toughness, and wear resistance of metal parts can be significantly improved, thereby ensuring the safety and reliability of automobiles during operation.

[0003] In existing technologies, when the heat treatment device for metal automotive parts is in operation, some special materials react upon heating, causing the volatilization of harmful substances and the formation of harmful gases. These exhaust gases are complex and diverse, potentially containing harmful substances such as carbon monoxide, carbon dioxide, nitrogen oxides, and some volatile organic compounds. For personnel working near the heat treatment device, the leakage of these exhaust gases undoubtedly poses a serious threat to their health. From an environmental perspective, these directly emitted exhaust gases also have adverse effects on the surrounding ecological environment, leading to a decline in air quality. Therefore, it is necessary to improve the heat treatment device for metal automotive parts to solve the above problems. Utility Model Content

[0004] To overcome the problem that some special automotive parts, when heated during heat treatment, release harmful gases that could affect surrounding workers and the environment.

[0005] The technical solution of this utility model is as follows: a heat treatment device for metal automotive parts processing, including a heating box body, a support plate fixedly connected to the bottom of the heating box body, a tray frame set on the heating box body, a sealing component set on the heating box body, an air intake bucket fixedly connected to the heating box body, a first fixed outer box fixedly connected to the heating box body, a first connecting pipe fixedly connected between the first fixed outer box and the air intake bucket, a sliding frame slidably connected to the first fixed outer box, an impurity filter plate set on the sliding frame, a limiting component set on the first fixed outer box, a second fixed outer box fixedly connected to the support plate, a second connecting pipe fixedly connected between the second fixed outer box and the first fixed outer box, a guide component set on the second fixed outer box, a centrifugal fan body fixedly connected to the support plate, a third connecting pipe fixedly connected between the centrifugal fan body and the second fixed outer box, the heating box body is sealed by the sealing component, the impurity filter plate is restricted from sliding out by the snap-fit ​​component, the impurity filter plate performs preliminary filtration of the exhaust gas, and the activated carbon adsorption box body performs further adsorption and filtration of the exhaust gas.

[0006] Preferably, there are three sliding frames and three impurity filter plates. The three sliding frames are slidably connected to the first fixed outer box, and the three impurity filter plates are arranged on the three sliding frames in sequence.

[0007] Preferably, the guiding assembly includes a first motor fixedly connected to a support plate, a rotating disk fixedly connected to the output end of the first motor, a fixed rod fixedly connected to the rotating disk, a sliding rack fixedly connected to a second fixed outer casing, a connecting block fixedly connected to the sliding rack, a rotating gear meshing with the sliding rack, and a guide plate fixedly connected to the rotating gear. The fixed rod is slidably connected to the connecting block, and the guide plate is rotatably connected to the second fixed outer casing. When the first motor is working, it drives the rotating disk and the fixed rod to rotate. The fixed rod and the connecting block cooperate to drive the sliding rack to slide back and forth. The guide plate swings to guide the gas entering the second fixed outer casing.

[0008] Preferably, the second fixed outer casing has a guide groove at the relative position of the sliding rack, and the sliding rack is slidably connected to the groove.

[0009] Preferably, the connecting block has a limiting groove at the relative position of the fixing rod, and the fixing rod is slidably connected to the groove.

[0010] Preferably, the limiting component includes a fixed shell fixedly connected to the first fixed outer casing, a sliding block slidably connected to the fixed shell, and a first spring fixedly connected between the sliding block and the fixed shell, wherein the sliding block limits the sliding of the sliding frame.

[0011] Preferably, the sealing assembly includes a second motor fixedly connected to the heating chamber body, a threaded rod fixedly connected to the output end of the second motor, a sealing plate slidably connected to the heating chamber body, and a connecting bracket fixedly connected to the sealing plate. The connecting bracket is threadedly connected to the threaded rod. During heat treatment, the heating chamber body is sealed by the sealing plate, and the second motor drives the threaded rod to rotate, adjusting the sliding of the connecting bracket.

[0012] Preferably, the heating box body has a groove at the relative position of the sealing plate, and the sealing plate is slidably connected to the groove.

[0013] The beneficial effects of this utility model are:

[0014] 1. Before opening the heating chamber after completing the heat treatment process, the centrifugal fan provides suction to filter the gas through the impurity filter plate and activated carbon adsorption chamber, preventing harmful gases from being directly discharged into the surrounding environment. This effectively protects the health of the staff, preventing them from being harmed by inhaling harmful gases, and also reduces pollution to the surrounding environment.

[0015] 2. When the heating chamber is heating, the sealing component keeps the heating chamber body closed, preventing hot air from escaping and making it difficult to maintain the internal temperature of the heating chamber body within the set stable range. This provides a strong guarantee for the heat treatment quality of the workpiece, ensuring the smooth progress of industrial production and the stable and reliable quality of products. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of one embodiment of the heat treatment device for metal automotive parts processing according to this utility model.

[0017] Figure 2 for Figure 1 A rear view structural schematic diagram of the main body of the heating chamber and its connected components;

[0018] Figure 3 for Figure 1 A cross-sectional structural schematic diagram of the main body of the intermediate heating box;

[0019] Figure 4 This is a cross-sectional structural diagram of the first fixed outer casing of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the guide component of this utility model;

[0021] Figure 6 This is a structural diagram showing the disassembled structure of the first motor and its connected components according to this utility model;

[0022] Figure 7 This is a schematic diagram of the limiting component of this utility model;

[0023] Figure 8 This is a schematic diagram of the sealing structure of this utility model.

[0024] Explanation of reference numerals in the attached drawings: 1. Heating box body; 21. Suction hopper; 22. First fixed outer casing; 23. First connecting pipe; 24. Sliding frame; 25. Impurity filter plate; 26. Second fixed outer casing; 27. Second connecting pipe; 28. Centrifugal fan body; 29. ​​Third connecting pipe; 210. First motor; 211. Rotating disk; 212. Fixed rod; 213. Sliding rack; 214. Connecting block; 215. Rotating gear; 216. Guide plate; 217. Fixed shell; 218. Sliding block; 219. First spring; 220. Activated carbon adsorption box body; 31. Second motor; 32. Threaded rod; 33. Sealing plate; 34. Connecting bracket; 4. Support plate; 5. Tray frame. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0026] Please see Figure 1 - Figure 8 This utility model provides an embodiment of a heat treatment device for metal automotive parts processing, including a heating chamber body 1, a support plate 4 fixedly connected to the bottom of the heating chamber body 1, a tray frame 5 disposed on the heating chamber body 1, a sealing assembly disposed on the heating chamber body 1, an air suction hopper 21 fixedly connected to the heating chamber body 1, a first fixed outer box 22 fixedly connected to the heating chamber body 1, a first connecting pipe 23 fixedly connected between the first fixed outer box 22 and the air suction hopper 21, a sliding frame 24 slidably connected to the first fixed outer box 22, and a component disposed on the sliding frame. The components include: a filter plate 25 on the 24th floor; a limiting assembly on the first fixed outer casing 22; a second fixed outer casing 26 fixedly connected to the support plate 4; a second connecting pipe 27 fixedly connected between the second fixed outer casing 26 and the first fixed outer casing 22; a guide assembly on the second fixed outer casing 26; a centrifugal fan body 28 fixedly connected to the support plate 4; a third connecting pipe 29 fixedly connected between the centrifugal fan body 28 and the second fixed outer casing 26; a sealing assembly that seals the heating box body 1; and a snap-fit ​​assembly that restricts the sliding out of the filter plate 25. The filter plate 25 performs preliminary filtration of the exhaust gas, and the activated carbon adsorption box body 220 further adsorbs and filters the exhaust gas. During use, after placing the parts on the tray rack 5, the tray rack 5 is slid into the heating box body 1, and the heating box body 1 is closed. The workpiece is then heated by the heating box body 1. After completion, the sealing assembly is opened, allowing the through hole at the bottom of the suction hopper 21 to open. The centrifugal fan body 28 then provides suction, causing the hot air generated inside the heating box body 1 to pass through the suction hopper 21 and the first connecting pipe 23 into the first fixed outer box 22. Inside, as the hot air passes through the sliding frame 24 inside the first fixed outer casing 22, it is initially filtered by the impurity filter plate 25. After the initial filtration, the hot air enters the second fixed outer casing 26 through the second connecting pipe 27. When the hot air enters the second fixed outer casing 26, it is guided by the guide component and then enters the second fixed outer casing 26 for further filtration by the activated carbon adsorption box body 220. The activated carbon stored inside the activated carbon adsorption box body 220 filters particulate impurities in the waste gas and then discharges it through the outlet of the centrifugal fan body 28.

[0027] Please see Figure 1 - Figure 7In this embodiment, three sliding frames 24 and three impurity filter plates 25 are provided. The three sliding frames 24 are slidably connected to the first fixed outer box 22, and the three impurity filter plates 25 are sequentially arranged on the three sliding frames 24. The three layers of sliding frames 24 and impurity filter plates 25 are used to fully filter larger impurities, preventing some larger impurities from entering the second fixed outer box 26 and causing blockage. The guide assembly includes a first motor 210 fixedly connected to the support plate 4, a rotating disk 211 fixedly connected to the output end of the first motor 210, a fixed rod 212 fixedly connected to the rotating disk 211, a sliding rack 213 fixedly connected to the second fixed outer box 26, and a fixed rod 212. The system includes a connecting block 214 connected to the sliding rack 213, a rotating gear 215 meshing with the sliding rack 213, a guide plate 216 fixedly connected to the rotating gear 215, a fixed rod 212 slidably connected to the connecting block 214, and a guide plate 216 rotatably connected to the second fixed outer casing 26. When the first motor 210 operates, it drives the rotating disk 211 and the fixed rod 212 to rotate. The fixed rod 212 and the connecting block 214 cooperate to drive the sliding rack 213 to slide back and forth. The guide plate 216 swings to guide the gas entering the second fixed outer casing 26. The guiding assembly guides the gas about to enter the second fixed outer casing 26, making the gas more uniform. Upon entering the second fixed outer casing 26, the activated carbon adsorption box body 220 filters the gas, preventing concentrated gas from entering the second fixed outer casing 26 and causing over-filtration in some areas and low utilization in others. The second fixed outer casing 26 has a guide groove at the relative position of the sliding rack 213, on which the sliding rack 213 is slidably connected. The groove restricts the sliding of the sliding rack 213, preventing it from tilting and affecting the meshing between the sliding rack 213 and the rotating gear 215. The connecting block 214 has a limit groove at the relative position of the fixed rod 212, on which the fixed rod 212 is slidably connected. The fixed rod 212 is attached to the slide groove, which restricts the sliding of the fixed rod 212 and prevents the fixed rod 212 from disengaging from the connection with the connecting block 214. The fixed rod 212 and the connecting block 214 cooperate to drive the sliding rack 213 to slide back and forth. The limiting component includes a fixed shell 217 fixedly connected to the first fixed outer box 22, a sliding block 218 slidably connected to the fixed shell 217, and a first spring 219 fixedly connected between the sliding block 218 and the fixed shell 217. The sliding block 218 restricts the sliding of the sliding frame 24, and the first spring 219 provides a pushing force to the sliding block 218 to push the sliding block 218 to more firmly restrict the sliding of the impurity filter plate 25.

[0028] Please see Figure 3 , Figure 8In this embodiment, the sealing assembly includes a second motor 31 fixedly connected to the heating chamber body 1, a threaded rod 32 fixedly connected to the output end of the second motor 31, a sealing plate 33 slidably connected to the heating chamber body 1, and a connecting bracket 34 fixedly connected to the sealing plate 33. The connecting bracket 34 is threadedly connected to the threaded rod 32. During heat treatment, the heating chamber body 1 is sealed by the sealing plate 33. The second motor 31 drives the threaded rod 32 to rotate, adjusting the sliding of the connecting bracket 34. During use, the sealing plate 33 slides. During heat treatment, the sealing plate 33 closes to seal the heating chamber body 1, preventing hot air from escaping through the suction hopper 21 and affecting the heating efficiency. After heat treatment, the sealing plate 33 is opened, and the centrifugal fan body 28 provides suction to draw out the hot air, filter it, and discharge it. The heating chamber body 1 has a sliding groove at the relative position of the sealing plate 33. The sealing plate 33 is slidably connected to the sliding groove, and the sliding groove guides the sliding of the sealing plate 33, allowing the sealing plate 33 to slide linearly inside the heating chamber body 1.

[0029] During operation, after placing the parts on the tray frame 5, the tray frame 5 is slid into the heating chamber body 1, and the heating chamber body 1 is closed. The workpiece is then heated by the heating chamber body 1. The second motor 31 drives the threaded rod 32 to rotate. When the threaded rod 32 rotates, it connects with the connecting bracket 34, causing the sealing plate 33 to slide and open. The centrifugal fan body 28 provides suction, allowing the hot air generated inside the heating chamber body 1 to enter the first fixed outer box 22 through the suction hopper 21 and the first connecting pipe 23. Inside the first fixed outer box 22, the hot air is initially filtered by the impurity filter plate 25 as it passes through the sliding frame 24. The pre-filtered hot air then enters the second fixed outer box 26 through the second connecting pipe 27. As the hot air enters the second fixed outer box 26, it is further heated by the first motor. The operation of motor 210 drives the rotating disk 211 to rotate. When the rotating disk 211 rotates, it drives the fixed rod 212 to rotate. When the fixed rod 212 rotates, it cooperates with the connecting block 214 to drive the sliding rack 213 to reciprocate. When the sliding rack 213 moves, it meshes with the rotating gear 215, which drives the guide plate 216 to swing back and forth, guiding the gas into the second fixed outer box 26. The activated carbon adsorption box body 220 further filters the gas. The activated carbon stored in the activated carbon adsorption box body 220 filters particulate impurities in the waste gas before it is discharged through the outlet of the centrifugal fan body 28. After completion, the heating box body 1 is opened, and the tray frame 5 slides open to take out the workpiece. After placing a new batch of workpieces, the second motor 31 is used to close the sealing plate 33 for secondary heat treatment.

[0030] Through the above steps, before opening the heating chamber body 1 to complete the heat treatment work, the centrifugal fan body 28 provides suction, and the gas is filtered through the impurity filter plate 25 and the activated carbon adsorption box body 220 to solve the problem that some special automotive parts will generate harmful gases when the materials are heated and volatilized during heat treatment, which will affect the surrounding staff and environment.

Claims

1. A heat treatment apparatus for processing metal automotive parts, comprising a heating chamber body (1), characterized in that: It also includes a support plate (4) fixedly connected to the bottom of the heating box body (1), a tray frame (5) set on the heating box body (1), a sealing assembly set on the heating box body (1), an air intake hopper (21) fixedly connected to the heating box body (1), a first fixed outer box (22) fixedly connected to the heating box body (1), a first connecting pipe (23) fixedly connected between the first fixed outer box (22) and the air intake hopper (21), a sliding frame (24) slidably connected to the first fixed outer box (22), an impurity filter plate (25) set on the sliding frame (24), a limiting assembly set on the first fixed outer box (22), and a support plate (4) fixedly connected to the bottom of the heating box body (1). 4) The second fixed outer box (26), the second connecting pipe (27) fixedly connected between the second fixed outer box (26) and the first fixed outer box (22), the guide component set on the second fixed outer box (26), the centrifugal fan body (28) fixedly connected to the support plate (4), the third connecting pipe (29) fixedly connected between the centrifugal fan body (28) and the second fixed outer box (26), the heating box body (1) is sealed by the sealing component, the impurity filter plate (25) is restricted from sliding out by the buckle component, the impurity filter plate (25) performs preliminary filtration of the exhaust gas, and the activated carbon adsorption box body (220) performs further adsorption and filtration of the exhaust gas.

2. The heat treatment apparatus for metal automotive parts processing according to claim 1, characterized in that: There are three sliding frames (24) and three impurity filter plates (25). The three sliding frames (24) are slidably connected to the first fixed outer box (22), and the three impurity filter plates (25) are arranged on the three sliding frames (24) in sequence.

3. The heat treatment apparatus for metal automotive parts processing according to claim 1, characterized in that: The guide assembly includes a first motor (210) fixedly connected to the support plate (4), a rotating disk (211) fixedly connected to the output end of the first motor (210), a fixing rod (212) fixedly connected to the rotating disk (211), a sliding rack (213) fixedly connected to the second fixed outer box (26), a connecting block (214) fixedly connected to the sliding rack (213), a rotating gear (215) meshing with the sliding rack (213), and a connecting block (214) fixedly connected to the rotating gear. The guide plate (216) on (215) and the fixed rod (212) are slidably connected to the connecting block (214). The guide plate (216) is rotatably connected to the second fixed outer box (26). When the first motor (210) is working, it drives the rotating disk (211) and the fixed rod (212) to rotate. The fixed rod (212) and the connecting block (214) work together to drive the sliding rack (213) to slide back and forth. The guide plate (216) swings to guide the gas entering the second fixed outer box (26).

4. The heat treatment apparatus for metal automotive parts processing according to claim 3, characterized in that: The second fixed outer casing (26) has a guide groove at the relative position of the sliding rack (213), and the sliding rack (213) is slidably connected to the groove.

5. The heat treatment apparatus for metal automotive parts processing according to claim 3, characterized in that: The connecting block (214) has a limiting groove at the relative position of the fixed rod (212), and the fixed rod (212) is slidably connected to the groove.

6. The heat treatment apparatus for metal automotive parts processing according to claim 1, characterized in that: The limiting component includes a fixed shell (217) fixedly connected to the first fixed outer box (22), a sliding block (218) slidably connected to the fixed shell (217), and a first spring (219) fixedly connected between the sliding block (218) and the fixed shell (217), wherein the sliding block (218) restricts the sliding of the sliding frame (24).

7. The heat treatment apparatus for metal automotive parts processing according to claim 1, characterized in that: The sealing assembly includes a second motor (31) fixedly connected to the heating chamber body (1), a threaded rod (32) fixedly connected to the output end of the second motor (31), a sealing plate (33) slidably connected to the heating chamber body (1), and a connecting bracket (34) fixedly connected to the sealing plate (33). The connecting bracket (34) is threadedly connected to the threaded rod (32). During heat treatment, the heating chamber body (1) is sealed by the sealing plate (33). The second motor (31) drives the threaded rod (32) to rotate, thereby adjusting the sliding of the connecting bracket (34).

8. The heat treatment apparatus for metal automotive parts processing according to claim 7, characterized in that: The heating box body (1) has a groove at the relative position of the sealing plate (33), and the sealing plate (33) is slidably connected to the groove.

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