A carding device for processing polyester fibers

Abstract

This utility model relates to the field of polyester fiber processing technology and discloses a carding device for polyester fiber processing, including a fixed base plate. A carding device body is installed on the upper side of the fixed base plate, and a holding bucket is provided on the upper side of the fixed base plate. A drying unit is provided on one side of the carding device body. The drying unit includes a hot air blower, a connecting pipe connected to one side of the hot air blower, a connecting shell connected to one end of the connecting pipe, and a spray nozzle provided on one side of the connecting shell. The drying unit also includes a collection tank, and a water outlet pipe is connected to the lower middle position of the collection tank. Through multiple sets of carding rollers in the carding device body, the disordered parts in the polyester fiber can be efficiently carded smooth, making it neat and orderly, effectively improving the quality and processing performance of the polyester fiber.

Description

Technical Field

[0001] This utility model relates to the field of polyester fiber processing technology, specifically a combing device for polyester fiber processing. Background Technology

[0002] In the processing of polyester fibers, traditional carding methods often suffer from uneven carding and low efficiency, resulting in polyester fibers that fail to meet the requirements of subsequent processing in terms of uniformity and smoothness, thus affecting product quality and production efficiency. Simultaneously, polyester fibers are prone to moisture absorption during carding; if not dried promptly, they can become damp and moldy, reducing fiber performance and even causing production losses. Furthermore, previous winding devices are not convenient to operate; fixing and disassembling the rolls is cumbersome, wasting significant manpower and time, and failing to meet the demands of the modern polyester fiber processing industry for efficient and convenient production. Therefore, there is an urgent need for a carding device for polyester fiber processing that can efficiently card, dry promptly, and conveniently wind up the fibers to solve these problems and improve the overall level and efficiency of polyester fiber processing. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a combing device for processing polyester fibers.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a carding device for processing polyester fibers, comprising a fixed base plate, a carding device body mounted on the upper side of the fixed base plate, a holding bucket disposed on the upper side of the fixed base plate, a drying unit disposed on one side of the carding device body, the drying unit comprising a hot air blower, a connecting pipe connected to one side of the hot air blower, a connecting shell connected to one end of the connecting pipe, a spray nozzle disposed on one side of the connecting shell, and the drying unit further comprising a collection tank, with a water outlet pipe connected to the lower middle position of the collection tank.

[0005] As a further description of the above technical solution:

[0006] A winding unit is installed on the upper side of the fixed base plate. The winding unit includes a mounting base, a motor is connected to the upper side of the mounting base, a first connecting rod is connected to the output end of the motor, a baffle is connected to the outer side of the first connecting rod, a threaded rod is connected to one end of the first connecting rod, a nut is connected to the outer side of the threaded rod, a second connecting rod is connected to one end of the threaded rod, and a drum is sleeved on the outer side of the first connecting rod and the threaded rod. The winding unit also includes a support column, and a connecting frame is connected to the upper end of the support column.

[0007] As a further description of the above technical solution:

[0008] The combing device body is located between the holding bucket and the winding unit, the hot air blower is fixedly installed on the upper side of the fixed base plate, and the end of the connecting pipe away from the hot air blower is fixedly connected to the middle position of the upper side of the connecting shell.

[0009] As a further description of the above technical solution:

[0010] The spray nozzles are provided in several groups, and the spray nozzles are installed through the upper side of the combing device body. The collection tank is fixedly set on the lower side of the combing device body, and one end of the water outlet pipe is fixedly connected to the middle position of the lower side of the collection tank.

[0011] As a further description of the above technical solution:

[0012] The mounting base is fixedly mounted on the upper side of the fixed base plate, the motor is fixedly mounted on the upper end of the mounting base, and the baffle is fixedly mounted on the extension plate provided on the upper side of the fixed base plate.

[0013] As a further description of the above technical solution:

[0014] The drum slides through the outside of the first connecting rod, the nut is threaded onto the threaded rod, and the second connecting rod is fixedly located at the end of the threaded rod away from the first connecting rod.

[0015] As a further description of the above technical solution:

[0016] The support column slides within a groove on the fixed base plate, the connecting frame is fixedly mounted on the upper end of the support column, and the second connecting rod rotates and slides within the connecting frame.

[0017] This utility model has the following beneficial effects:

[0018] 1. Through multiple sets of carding rollers inside the carding device, the disordered parts in the polyester fiber can be efficiently carded smooth, making it neat and orderly, effectively improving the quality and processing performance of the polyester fiber. At the same time, the design of the drying unit uses a hot air blower to generate hot air, which blows hot air onto the polyester fiber through the connecting pipe, connecting shell and air nozzle, so that the moisture on the fiber evaporates quickly and is collected in the collection tank, and then discharged through the water outlet pipe, realizing timely drying of the polyester fiber, avoiding the impact of moisture on subsequent processing, and ensuring the dryness and processing efficiency of the polyester fiber.

[0019] 2. The motor drives the first connecting rod and the drum to rotate, which can easily wind up the combed polyester fibers. The drum is easy to install and disassemble, which improves work efficiency and greatly enhances the convenience and quality of polyester fiber processing. Attached Figure Description

[0020] Figure 1This is a three-dimensional structural diagram of a carding device for processing polyester fibers proposed in this utility model. Figure 1 ;

[0021] Figure 2 This is a three-dimensional structural diagram of a carding device for processing polyester fibers proposed in this utility model. Figure 2 ;

[0022] Figure 3 Exploded view of a partial structure of a carding device for processing polyester fibers proposed in this utility model. Figure 1 ;

[0023] Figure 4 Exploded view of a partial structure of a carding device for processing polyester fibers proposed in this utility model. Figure 2 .

[0024] Legend:

[0025] 1. Fixed base plate; 2. Combing device body; 3. Holding bucket; 4. Drying unit; 41. Hot air blower; 42. Connecting pipe; 43. Connecting shell; 44. Air nozzle; 45. Collection trough; 46. Water outlet pipe; 5. Rewinding unit; 51. Mounting base; 52. Motor; 53. First connecting rod; 54. Baffle plate; 55. Threaded rod; 56. Nut; 57. Drum; 58. Second connecting rod; 59. Support column; 510. Connecting frame. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Example 1:

[0030] like Figures 1 to 4 As shown, this embodiment provides a carding device for processing polyester fibers, including a fixed base plate 1, a carding device body 2 mounted on the upper side of the fixed base plate 1, a holding bucket 3 disposed on the upper side of the fixed base plate 1, a drying unit 4 disposed on one side of the carding device body 2, the drying unit 4 including a hot air blower 41, a connecting pipe 42 connected to one side of the hot air blower 41, a connecting shell 43 connected to one end of the connecting pipe 42, a spray nozzle 44 disposed on one side of the connecting shell 43, the drying unit 4 also including a collection tank 45, and a water outlet pipe 46 connected to the lower middle position of the collection tank 45.

[0031] In this embodiment, the fixed base plate 1, the carding device body 2, the holding bucket 3, the drying unit 4, and the winding unit 5 constitute a carding device for processing polyester fibers according to this application.

[0032] Specifically, a winding unit 5 is installed on the upper side of the fixed base plate 1. The winding unit 5 includes a mounting base 51. A motor 52 is connected to the upper side of the mounting base 51. A first connecting rod 53 is connected to the output end of the motor 52. A baffle 54 is connected to the outer side of the first connecting rod 53. A threaded rod 55 is connected to one end of the first connecting rod 53. A nut 56 is connected to the outer side of the threaded rod 55. A second connecting rod 58 is connected to one end of the threaded rod 55. A drum 57 is sleeved on the outer side of the first connecting rod 53 and the threaded rod 55. The winding unit 5 also includes a support column 59. A connecting frame 510 is connected to the upper end of the support column 59.

[0033] In this embodiment, the connecting pipe 42 is made of high-temperature resistant plastic, and the end away from the hot air blower 41 is fixedly connected to the upper middle position of the connecting shell 43, and the connection is made by threaded connection.

[0034] Specifically, the combing device body 2 is disposed between the holding bucket 3 and the winding unit 5, the hot air blower 41 is fixedly disposed on the upper side of the fixed base plate 1, and the end of the connecting pipe 42 away from the hot air blower 41 is fixedly connected to the upper middle position of the connecting shell 43.

[0035] In a preferred embodiment, the polyester fiber is combed by multiple sets of combing rollers inside the combing device body 2. When the polyester fiber is pulled into the combing device body 2 from one side and passes through the multiple sets of combing rollers, the combing rollers rotate under the drive of the motor, combing the messy parts in the polyester fiber and making it neat and orderly, thereby completing the combing work of the polyester fiber.

[0036] Example 2:

[0037] Specifically, the spray nozzles 44 are provided in several groups, and the spray nozzles 44 are installed through the upper side of the combing device body 2. The collection trough 45 is fixedly set on the lower side of the combing device body 2, and one end of the water outlet pipe 46 is fixedly connected to the lower middle position of the collection trough 45.

[0038] In this embodiment, the motor inside the hot air blower 41 drives the impeller to rotate, generating a strong airflow. At the same time, the heating element heats the air to form hot air. The hot air is transmitted to the connecting shell 43 through the connecting pipe 42, and then sprayed out through the blower head 44 to blow hot air onto the polyester fibers, causing the moisture on the polyester fibers to evaporate and be blown off.

[0039] Specifically, the mounting base 51 is fixedly mounted on the upper side of the fixed base plate 1, the motor 52 is fixedly mounted on the upper end of the mounting base 51, and the baffle 54 is fixedly mounted on the extension plate provided on the upper side of the fixed base plate 1.

[0040] With this configuration, multiple sets of air nozzles 44 are evenly distributed on the upper side of the combing device body 2. The air nozzles 44 are cylindrical, made of stainless steel, and are installed through the upper side of the combing device body 2.

[0041] Example 3:

[0042] Specifically, the drum 57 slides through the outside of the first connecting rod 53, the nut 56 is threadedly connected to the threaded rod 55, and the second connecting rod 58 is fixedly disposed at the end of the threaded rod 55 away from the first connecting rod 53.

[0043] The collection tank 45 is rectangular in shape and is fixedly installed on the lower side of the combing device body 2. It is located directly below the combing device body 2 and is tightly fitted to the lower side of the combing device body 2. One end of the water outlet pipe 46 is fixedly connected to the middle position of the lower side of the collection tank 45. The water outlet pipe 46 is made of PVC plastic.

[0044] Specifically, the support column 59 slides in the groove provided on the fixed base plate 1, the connecting frame 510 is fixedly installed on the upper end of the support column 59, and the second connecting rod 58 rotates and slides on the inner side of the connecting frame 510.

[0045] In this embodiment, the drum 57 is cylindrical and made of plastic, and slides through the outside of the first connecting rod 53. The nut 56 is a hexagonal nut and is threadedly connected to the threaded rod 55. The second connecting rod 58 is a cylindrical rod made of steel and is fixedly installed at the end of the threaded rod 55 away from the first connecting rod 53. The support column 59 is a cylindrical column made of steel.

[0046] In use, firstly, polyester fibers are placed in the holding tank 3. One side of the carding device body 2 is then disassembled using bolts. A strand of polyester fiber is pulled out and inserted into the carding device body 2, passing through multiple carding rollers and exiting from the other end of the body 2. The roll 57 is then mounted on the outside of the first connecting rod 53, and rotated to fit against one side of the roll 57 using the nut 56. The nut 56 and the baffle 54 then compress and fix the roll 57. Simultaneously, the lower end of the support column 59 is slid into the fixed base plate 1, and the second connecting rod 58 slides into the connecting frame 510, supporting the second connecting rod 58, the threaded rod 55, and the first connecting rod 53. By starting the hot air blower 41, the hot air is transmitted to the connecting shell 43 through the connecting pipe 42 and sprayed out through the air nozzle 44. The hot air blows the polyester fibers, causing the water on the polyester fibers to fall into the inner side of the collection tank 45 and flow out through the water outlet pipe 46. The operator collects the water. By winding a strand of combed polyester fiber around the outside of the roll 57, the motor 52 is started, which drives the first connecting rod 53 to rotate, thereby driving the roll 57 to rotate and pulling the polyester fiber, so that the combed polyester fiber is wound up. After winding, the roll 57 can be disassembled and replaced by removing the nut 56 and the support column 59.

[0047] It should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that can be controlled by a computer or other means. The detailed description of known functions and known components is omitted in the specific embodiments disclosed herein. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A carding device for processing polyester fibers, characterized in that: The device includes a fixed base plate (1), on the upper side of which a combing device body (2) is installed. A holding bucket (3) is provided on the upper side of the fixed base plate (1). A drying unit (4) is provided on one side of the combing device body (2). The drying unit (4) includes a hot air blower (41). A connecting pipe (42) is connected to one side of the hot air blower (41). A connecting shell (43) is connected to one end of the connecting pipe (42). A spray nozzle (44) is provided on one side of the connecting shell (43). The drying unit (4) also includes a collection tank (45). A water outlet pipe (46) is connected to the lower middle position of the collection tank (45).

2. The carding device for processing polyester fibers according to claim 1, characterized in that: A winding unit (5) is installed on the upper side of the fixed base plate (1). The winding unit (5) includes a mounting base (51). A motor (52) is connected to the upper side of the mounting base (51). The output end of the motor (52) is connected to a first connecting rod (53). A baffle (54) is connected to the outer side of the first connecting rod (53). A threaded rod (55) is connected to one end of the first connecting rod (53). A nut (56) is connected to the outer side of the threaded rod (55). A second connecting rod (58) is connected to one end of the threaded rod (55). A drum (57) is sleeved on the outer side of the first connecting rod (53) and the threaded rod (55). The winding unit (5) also includes a support column (59). A connecting frame (510) is connected to the upper end of the support column (59).

3. The carding device for processing polyester fibers according to claim 2, characterized in that: The combing device body (2) is located between the holding bucket (3) and the winding unit (5). The hot air blower (41) is fixedly installed on the upper side of the fixed base plate (1). The end of the connecting pipe (42) away from the hot air blower (41) is fixedly connected to the upper middle position of the connecting shell (43).

4. The carding device for processing polyester fibers according to claim 3, characterized in that: The spray nozzle (44) is provided in several groups. The spray nozzle (44) is installed through the upper side of the combing device body (2). The collection tank (45) is fixedly set on the lower side of the combing device body (2). One end of the water outlet pipe (46) is fixedly connected to the middle position of the lower side of the collection tank (45).

5. The carding device for processing polyester fibers according to claim 4, characterized in that: The mounting base (51) is fixedly mounted on the upper side of the fixed base plate (1), the motor (52) is fixedly mounted on the upper end of the mounting base (51), and the baffle (54) is fixedly mounted on the extension plate provided on the upper side of the fixed base plate (1).

6. The carding device for processing polyester fibers according to claim 5, characterized in that: The drum (57) slides through the outside of the first connecting rod (53), the nut (56) is threaded onto the threaded rod (55), and the second connecting rod (58) is fixedly disposed at the end of the threaded rod (55) away from the first connecting rod (53).

7. The carding device for processing polyester fibers according to claim 6, characterized in that: The support column (59) slides in the groove provided on the fixed base plate (1), the connecting frame (510) is fixedly set on the upper end of the support column (59), and the second connecting rod (58) rotates and slides on the inner side of the connecting frame (510).

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