A drying device for microbial fermentation carrier feed with scattering function

Abstract

This utility model relates to the field of microbial fermentation carrier feed technology, and discloses a drying device for microbial fermentation carrier feed with a dispersing function, including: a heating drum and a feeding side seat; a screenless pulverizer with a variable frequency impeller feeder connected to the feeding end; a rotating shaft with a second drive motor connected to its end, and pulverizing blades mounted on the surface of the rotating shaft; a rotating shaft below the rotating shaft with a third drive motor connected to its end, and a dispersing rod mounted on the surface of the rotating shaft. In this drying device for microbial fermentation carrier feed with a dispersing function, the variable frequency impeller feeder quantitatively feeds the feed into the screenless pulverizer; the second drive motor drives the rotating shaft and pulverizing blades to pulverize the clumped feed; the third drive motor drives the rotating shaft and dispersing rod to disperse the pulverized feed; and the dispersed feed enters the heating drum through the feeding side seat for drying.

Description

Technical Field

[0001] This utility model relates to the field of microbial fermentation carrier feed technology, specifically a drying device for microbial fermentation carrier feed with a dispersing function. Background Technology

[0002] Microbial fermentation carrier feed, or fermented feed for short, refers to a feed product that utilizes beneficial microorganisms to ferment feed ingredients, thereby improving the nutritional value of the feed, increasing feed utilization, and enhancing animal health. During fermentation, beneficial microorganisms degrade indigestible components such as cellulose and hemicellulose in the feed, producing large amounts of easily absorbed nutrients such as monosaccharides, oligosaccharides, and amino acids. Simultaneously, fermentation increases the vitamin and mineral content of the feed, improving its nutritional value. Furthermore, the acidic environment created by fermentation can activate pepsinogen, further enhancing feed utilization. After fermentation, if the moisture content is too high, it can lead to continued microbial activity and even mold growth, affecting the quality and safety of the feed. Therefore, microbial fermentation carrier feed requires drying equipment. Drying reduces the volume and weight of the feed, facilitating storage and transportation and lowering logistics costs.

[0003] Traditional drying devices for microbial fermentation carrier feeds suffer from clumping due to the high viscosity and 35%-40% moisture content of the fermented feed. This clumping, when fed into a drum dryer, not only reduces the drying speed but also increases the energy consumption of the device. Therefore, a drying device for microbial fermentation carrier feeds with a dispersing function is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a drying device for microbial fermentation carrier feed with a dispersing function, thereby solving the aforementioned technical problems that not only reduce the feed drying speed but also lead to high energy consumption of the device.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a drying device for microbial fermentation carrier feed with a dispersing function, comprising:

[0008] A heating drum, and a feed side seat and a discharge side seat provided at the feed end and discharge end of the heating drum, and a large gear is installed on the surface of the heating drum, and a small gear meshes with the bottom of the large gear, and a first drive motor is coaxially connected to the end of the small gear.

[0009] The screenless crusher is located above the feed side seat, and the discharge end of the screenless crusher is connected to the feed end of the feed side seat. A variable frequency impeller feeder is connected to the feed end of the screenless crusher, and hydraulic rods are installed on both the front and back of the screenless crusher.

[0010] A rotating shaft is installed inside the screenless pulverizer, and a second drive motor is coaxially connected to the end of the rotating shaft. Pulverizing blades are evenly installed on the surface of the rotating shaft. A rotating shaft is added below the rotating shaft, and a third drive motor is coaxially connected to the end of the rotating shaft. Dispersing rods are evenly installed on the surface of the rotating shaft. A variable frequency impeller feeder quantitatively delivers the microbial fermentation carrier feed into the screenless pulverizer. A second drive motor, powered by an external power source, drives a rotating shaft on the screenless pulverizer. This shaft drives the pulverizing blades to pulverize the agglomerated feed. A third drive motor, also powered by an external power source, drives a rotating shaft on the screenless pulverizer. This shaft then drives a dispersing rod to further disperse the pulverized feed. The dispersed feed enters the heating drum through the feed side seat. A hydraulic rod separates the screenless pulverizer from the feed side seat. The heating components inside the heating drum are then energized and heated. The first drive motor, powered by an external power source, drives a small gear, which in turn drives a large gear, causing the heating drum to rotate. This allows the feed to be heated and dried while rotating within the heating drum. On one hand, the pulverizing and dispersing operations by the blades and dispersing rods disperse the agglomerated feed, increasing the drying speed and reducing energy consumption. On the other hand, the separation of the screenless pulverizer from the feed side seat during the rotation of the heating drum prevents any impact on the pulverizer.

[0011] Preferably, both sides of the outer surface of the heating drum are rotatably connected to annular plates, and the surfaces of the annular plates are rotatably connected to support columns and electric push rods. When the heating drum rotates within the annular plates, it will not cause the support columns and electric push rods to rotate.

[0012] Preferably, the support column and the electric push rod are positioned opposite each other, with the support column closer to the discharge side seat and the electric push rod closer to the feed side seat. After the heating drum has finished drying the feed inside, the electric push rod drives the heating drum upward through the annular plate, causing the heating drum to be in an inclined state. The feed inside the heating drum rolls to the lower part of the inner cavity of the inclined heating drum, allowing the feed to be discharged outward through the discharge side seat.

[0013] Preferably, a support base is mounted on the outer side of the pinion, and the pinion is rotatably connected to the inner wall of the support base. The first drive motor is mounted on the outer side of the support base. The first drive motor is connected to an external power source and drives the pinion on the support base, thereby ensuring the stability of the pinion's rotation.

[0014] Preferably, both the discharge end and the feed end of the screenless crusher are equipped with guide seats, and both guide seats are annular in design. Feed is introduced into the screenless crusher and the feed end via the guide seats.

[0015] Preferably, each of the guide seats is equipped with a magnetic block, and the two sets of guide seats are magnetically connected through the magnetic blocks. When the guide seats between the screenless crusher and the feed side seat are in contact, they are magnetically connected through the magnetic blocks, thereby ensuring the stability of the connection between the guide seats and facilitating disassembly and assembly.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a drying device for microbial fermentation carrier feed with a dispersing function, which has the following beneficial effects:

[0018] This drying device for microbial fermentation carrier feed with dispersing function uses a variable frequency impeller feeder to quantitatively deliver the microbial fermentation carrier feed into the screenless pulverizer. A second drive motor, powered by an external power source, drives a rotating shaft on the screenless pulverizer. The rotating shaft drives the pulverizing blades to pulverize the clumped feed. A third drive motor, also powered by an external power source, drives the rotating shaft on the screenless pulverizer. The rotating shaft drives a dispersing rod to further disperse the pulverized feed. The dispersed feed enters the heating drum through the feed side seat. A hydraulic rod separates the screenless pulverizer from the feed side seat. The heating components inside the heating drum are energized and heated. The first drive motor, powered by an external power source, drives a small gear, which in turn drives a large gear, causing the large gear to rotate the heating drum. This allows the feed to be rolled, heated, and dried within the heating drum. The pulverizing blades and dispersing rods disperse the clumped feed, improving the drying speed and reducing energy consumption. Furthermore, the separation of the screenless pulverizer from the feed side seat during the rotation of the heating drum prevents the rotating drum from affecting the screenless pulverizer. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the heating drum and its connection structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the screenless pulverizer and its connection structure according to the present invention;

[0022] Figure 4 This is a cross-sectional structural diagram of the screenless pulverizer of this utility model.

[0023] In the diagram: 1. Heating drum; 2. Feed side seat; 3. Discharge side seat; 4. Large gear; 5. Small gear; 6. First drive motor; 7. Annular plate; 8. Support column; 9. Electric push rod; 10. Screenless crusher; 11. Hydraulic rod; 12. Variable frequency impeller feeder; 13. Rotating shaft; 14. Second drive motor; 15. Crushing blade; 16. Rotating shaft; 17. Third drive motor; 18. Dispersing rod; 19. Guide seat; 20. Magnetic block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides a technical solution: a drying device for microbial fermentation carrier feed with a dispersing function, comprising: (See attached diagram) Figure 1 , Figure 2 , Figure 3 , Figure 4 The heating drum 1, and the feed side seat 2 and the discharge side seat 3 are provided at the feed end and discharge end of the heating drum 1, and a large gear 4 is installed on the surface of the heating drum 1, and a small gear 5 meshes with the bottom of the large gear 4, and a first drive motor 6 is coaxially connected to the end of the small gear 5.

[0026] A screenless crusher 10 is set above the feed side seat 2, and the discharge end of the screenless crusher 10 is connected to the feed end of the feed side seat 2. A variable frequency impeller feeder 12 is connected to the feed end of the screenless crusher 10, and hydraulic rods 11 are installed on both the front and back of the screenless crusher 10.

[0027] A rotating shaft 13 is located inside the screenless pulverizer 10, and a second drive motor 14 is coaxially connected to the end of the rotating shaft 13. Pulverizing blades 15 are evenly mounted on the surface of the rotating shaft 13. A rotating shaft 16 is added below the rotating shaft 13, and a third drive motor 17 is coaxially connected to the end of the rotating shaft 16. Dispersing rods 18 are evenly mounted on the surface of the rotating shaft 16. The microbial fermentation carrier feed is quantitatively fed into the screenless pulverizer 10 via a variable frequency impeller feeder 12. The second drive motor 14, powered by an external power source, drives the rotating shaft 13 on the screenless pulverizer 10. The rotating shaft 13 drives the pulverizing blades 15 to rotate and pulverize the agglomerated feed. The third drive motor 17, also powered by an external power source, drives the rotating shaft 13 on the screenless pulverizer 10 to rotate. The rotating shaft 13 drives the dispersing rods 18 to disperse the pulverized feed. The dispersed feed enters the heating drum 1 through the feed side seat 2. A hydraulic rod 11 separates the screenless pulverizer 10 from the feed side seat 2. The heating components inside the heating drum 1 are energized and heated. The first drive motor 6 is connected to an external power source to drive the pinion 5, which in turn drives the large gear 4, causing the large gear 4 to rotate the heating drum 1. This allows the feed to be rolled, heated, and dried within the heating drum 1. On one hand, the crushing blades 15 and the dispersing rods 18 crush and disperse the clumps of feed, keeping it in a dispersed state. This not only increases the drying speed of the feed but also reduces the energy consumption of the device. On the other hand, when the heating drum 1 rotates, the screenless crusher 10 separates from the feed side seat 2, preventing the rotation of the heating drum 1 from affecting the screenless crusher 10.

[0028] Please see Figure 2 Annular plates 7 are rotatably connected to both sides of the outer surface of the heating drum 1, and support columns 8 and electric push rods 9 are rotatably connected to the surface of the annular plates 7. When the heating drum 1 rotates within the annular plates 7, it does not drive the support columns 8 and electric push rods 9 to rotate. The positions of the support columns 8 and electric push rods 9 are opposite, with the support columns 8 closer to the discharge side seat 3 and the electric push rods 9 closer to the feed side seat 2. After the heating drum 1 has finished drying the feed inside, the electric push rods 9 drive the heating drum 1 upward through the annular plates 7, causing the heating drum 1 to be in an inclined state. The feed inside the heating drum 1 rolls to the lower part of the inner cavity of the inclined heating drum 1, allowing the feed to be discharged outward through the discharge side seat 3. A support seat is installed on the outside of the pinion 5, and the pinion 5 is rotatably connected to the inner wall of the support seat. The first drive motor 6 is installed on the outside of the support seat. The first drive motor 6 is connected to an external power source and drives the pinion 5 on the support seat, thereby ensuring the stability of the pinion 5 during rotation.

[0029] Please see Figure 2 , Figure 3Both the discharge end of the screenless crusher 10 and the feed end of the feed side seat 2 are equipped with guide seats 19, and both guide seats 19 are annular in design. Feed is introduced into the screenless crusher 10 and the feed side seat 2 through the guide seats 19. Magnetic blocks 20 are installed on the surface of each guide seat 19, and the two sets of guide seats 19 are magnetically connected through the magnetic blocks 20. When the guide seats 19 between the screenless crusher 10 and the feed side seat 2 are in contact, they are magnetically connected through the magnetic blocks 20, thus ensuring the stability of the connection between the guide seats 19 and facilitating disassembly and assembly.

[0030] This scheme: A variable frequency impeller feeder 12 quantitatively delivers the microbial fermentation carrier feed into the screenless pulverizer 10. A second drive motor 14, externally powered, drives the rotating shaft 13 on the screenless pulverizer 10. The rotating shaft 13 drives the pulverizing blades 15 to rotate and pulverize the agglomerated feed. A third drive motor 17, also externally powered, drives the rotating shaft 13 on the screenless pulverizer 10. The rotating shaft 13 drives the dispersing rod 18 to further disperse the pulverized feed. The dispersed feed enters the heating drum 1 through the feed side seat 2. A hydraulic rod 11 separates the screenless pulverizer 10 from the feed side seat 2, and the heating unit inside the heating drum 1... When the device is powered on and heated, the first drive motor 6, connected to an external power source, drives the small gear 5 on the support base. The small gear 5 drives the large gear 4, which in turn drives the heating drum 1 to rotate. This causes the feed to be rolled, heated, and dried in the heating drum 1. After the heating drum 1 has finished drying the feed inside, the electric push rod 9 drives the heating drum 1 to move upward through the annular plate 7, causing the heating drum 1 to be in an inclined state. The feed inside the heating drum 1 rolls to the lower part of the inner cavity of the heating drum 1 in the inclined state, allowing the feed to be discharged outward through the discharge side seat 3. When the guide seat 19 between the screenless crusher 10 and the feed side seat 2 is in contact, they are magnetically connected by the magnetic block 20.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A drying device for a microbial fermentation carrier feed with a scattering function, characterized in that, include: Heating drum (1), and feeding side seat (2) and discharging side seat (3) provided at the feeding end and discharging end of heating drum (1), and a large gear (4) is installed on the surface of heating drum (1), and a small gear (5) meshes with the bottom of the large gear (4), and the end of the small gear (5) is coaxially connected to a first drive motor (6). A screenless pulverizer (10) is set above the feed side seat (2), and the discharge end of the screenless pulverizer (10) is connected to the feed end of the feed side seat (2), and a variable frequency impeller feeder (12) is connected to the feed end of the screenless pulverizer (10), and hydraulic rods (11) are installed on both the front and back of the screenless pulverizer (10). A rotating shaft (13) is installed in the inner cavity of the screenless pulverizer (10), and a second drive motor (14) is coaxially connected to the end of the rotating shaft (13). Pulverizing blades (15) are evenly installed on the surface of the rotating shaft (13). A rotating shaft (16) is added below the rotating shaft (13), and a third drive motor (17) is coaxially connected to the end of the rotating shaft (16). Dispersing rods (18) are evenly installed on the surface of the rotating shaft (16).

2. The drying device of the microbial fermentation carrier feed with scattering function according to claim 1, characterized in that: Both sides of the outer surface of the heating drum (1) are rotatably connected to annular plates (7), and the surfaces of the annular plates (7) are rotatably connected to support columns (8) and electric push rods (9).

3. The drying device for microbial fermentation carrier feed with dispersing function according to claim 2, characterized in that: The support column (8) is in the opposite position to the electric push rod (9), and the support column (8) is close to the discharge side seat (3), while the electric push rod (9) is close to the feed side seat (2).

4. The drying device for microbial fermentation carrier feed with dispersing function according to claim 1, characterized in that: A support seat is installed on the outside of the pinion (5), and the pinion (5) is rotatably connected to the inner wall of the support seat. The first drive motor (6) is installed on the outside of the support seat.

5. The drying device for microbial fermentation carrier feed with dispersing function according to claim 1, characterized in that: The discharge end of the screenless crusher (10) and the feed end of the feed side seat (2) are both equipped with guide seats (19), and the guide seats (19) are all ring-shaped.

6. The drying device for a microbial fermentation carrier feed with a dispersing function according to claim 5, characterized in that: The surfaces of the guide seats (19) are all equipped with magnetic blocks (20), and the two sets of guide seats (19) are magnetically connected through the magnetic blocks (20).

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