A new type of silicon core pickling basket

By designing a new type of silicon core acid washing basket, which adopts a flip-top plate, cleaning rollers and a crawler structure, the problems of uneven cleaning effect and equipment complexity in the existing equipment have been solved. This has enabled uniform cleaning of silicon cores and simplified equipment maintenance, thereby improving production efficiency and cleaning effect.

CN224319845UActive Publication Date: 2026-06-02NING XIA NING LAI XIN CAI LIAO KE JI YOU XIAN GONG SI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NING XIA NING LAI XIN CAI LIAO KE JI YOU XIAN GONG SI
Filing Date
2025-06-13
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing silicon core cleaning devices suffer from uneven cleaning results, silicon core damage, complex cleaning processes, difficult equipment maintenance, and potential waste or contamination of acidic solutions.

Method used

A novel silicon core pickling basket was designed, comprising a flip-up top plate, a cleaning roller, a drive motor, and a track structure. The silicon core is placed into the pickling tank through a lifting device, and uniform cleaning is achieved by the coordinated rotation of the cleaning roller and the track. The flow of acid is controlled by a water tank and a filter screen.

Benefits of technology

This method achieves uniform cleaning of silicon cores, reduces the risk of silicon core damage, simplifies the cleaning process, improves production efficiency and equipment usability, and reduces waste and pollution risks of acidic solutions.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of pickling basket technology and discloses a novel silicon core pickling basket, including a pickling basket with a hinged top plate that can be flipped. Mounting plates are vertically mounted on both sides of one end of the top surface of the pickling basket to facilitate its installation. Multiple sets of first cylindrical tubes are horizontally fixed to the top of the inner two sides of the pickling basket. One end of each set of first cylindrical tubes horizontally passes through the outer surface of the pickling basket and is horizontally located at the outer end of the outer surface. In this utility model, the pickling basket is first installed on a lifting assembly using mounting plates and mounting holes. The top plate is flipped using hinges, and the silicon core to be cleaned is placed inside the pickling basket between two sets of cleaning rollers. The lifting device then lowers the entire pickling basket into the pickling tank. Pickling solution from the pickling tank enters the pickling basket through each set of water channels. The output of a drive motor drives the top cleaning rollers to rotate.
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Description

Technical Field

[0001] This utility model relates to the field of pickling basket technology, and in particular to a novel silicon core pickling basket. Background Technology

[0002] With the development of modern industry, especially in the semiconductor industry, the cleaning process of silicon chips plays a crucial role in production. During the manufacturing process, silicon chips accumulate various stains, oxide layers, and impurities. These stains and impurities need to be removed through chemical cleaning methods such as acid pickling to ensure the quality and performance of the silicon chips. Traditional acid pickling methods often have many problems, such as uneven cleaning results, silicon chip damage, and complex cleaning processes, which affect production efficiency and the yield rate of silicon chips.

[0003] Existing silicon core cleaning devices mostly employ simple soaking or brushing methods. However, these methods cannot effectively guarantee the cleaning effect of each silicon core, nor can they guarantee that the silicon cores will not be damaged due to excessive friction or improper operation during the cleaning process. In addition, the structural design of some existing devices is relatively complex, making equipment maintenance difficult. Furthermore, due to the lack of suitable cleaning media or cleaning methods, the acidic solutions used during the cleaning process may be wasted or contaminated.

[0004] Therefore, we propose a novel silicon core acid washing basket. Utility Model Content

[0005] The present invention aims to solve the technical problems existing in the prior art and provide a novel silicon core acid washing basket.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a novel silicon core pickling basket, comprising a pickling basket, a base provided at the bottom of the pickling basket, a top plate that can be flipped up mounted on the top surface of the pickling basket via hinges, mounting plates for easy installation of the pickling basket vertically mounted on both sides of one end of the top surface of the pickling basket, and multiple sets of first cylindrical tubes horizontally fixedly connected to the top of the inner two side surfaces of the pickling basket, one end of each set of first cylindrical tubes horizontally passing through the outer surface of the pickling basket and horizontally located at the outer end of the outer surface of the pickling basket, and a horizontally movable end for entering the pickling basket at the close-to-each end of every two sets of corresponding first cylindrical tubes. The cleaning rollers rotate to clean the silicon core. Each set of cleaning rollers has a limiting plate vertically fixed at both ends to facilitate the limiting of the cleaning rollers. A drive motor that drives the cleaning rollers to rotate is horizontally installed at the outer end of each set of limiting plates. The drive motor is electrically connected to the control panel. Multiple sets of second cylindrical cylinders are horizontally fixedly connected to the inner two sides of the pickling basket below each set of first cylindrical cylinders. A cleaning roller for cleaning the silicon core is horizontally movable between every two sets of second cylindrical cylinders. Water channels arranged in a rectangular pattern are horizontally opened on the four outer sides of the first track to facilitate water inlet. A filter screen is horizontally fixedly connected inside each set of water channels.

[0007] Preferably, each set of mounting plates has horizontally opened mounting holes on its outer surface, the pickling basket has a hollow rectangle inside, and an anti-collision plate is horizontally fixedly connected to the outer surface of the pickling basket to prevent damage caused by collision.

[0008] Preferably, the first cylindrical tubes in each group are horizontally parallel, the two sides of the first cylindrical tubes in each group are open circular grooves, the two ends of the cleaning rollers in each group are located inside the corresponding first cylindrical tube and are movably engaged, and the two ends of the cleaning rollers in each group pass horizontally through the inside of the corresponding first cylindrical tube and are located horizontally at the outer end of the outer surface of the first cylindrical tube.

[0009] Preferably, each set of limiting discs is a vertical disc shape, and a second track is horizontally installed at one end of the outer surface of multiple sets of horizontally corresponding cleaning rollers, which drives the multiple sets of cleaning rollers located at the top to rotate simultaneously. The two ends of the inner surface of the second track are horizontally movably wrapped around the outer surface of the corresponding cleaning roller.

[0010] Preferably, each pair of corresponding second cylindrical tubes are horizontally aligned and one end of each pair of second cylindrical tubes is an open circular groove. Each set of vertically aligned cleaning rollers has a first track that drives the cleaning roller to rotate at one end of its outer surface. The two ends of the inner surface of the first track are movably wrapped around the outer surface of the corresponding cleaning roller.

[0011] This invention provides a novel silicon core acid washing basket. It has the following beneficial effects:

[0012] This novel silicon core pickling basket is used by first mounting the basket onto a lifting assembly using a mounting plate and mounting holes. The top plate is then flipped using hinges, allowing the silicon core to be cleaned to be placed inside the basket between two sets of cleaning rollers. The basket is then lowered into the pickling tank using a lifting device. Pickling solution from the tank flows into the basket through each set of water channels. The drive motor is activated via the control panel, rotating the top cleaning roller. This, in turn, rotates the top cleaning rollers via a second track. The rotation of the top cleaning roller, in conjunction with the first track, causes all the cleaning rollers inside the basket to rotate synchronously. This rotation of the cleaning rollers performs acidic cleaning on the silicon core surface, thus completing the cleaning process. This device is simple and highly practical. Attached Figure Description

[0013] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0014] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall internal structure of this utility model;

[0017] Figure 3 This utility model Figure 2 Enlarged view of A in the middle;

[0018] Figure 4 This utility model Figure 2 Enlarged view of B in the middle.

[0019] Legend:

[0020] 1. Pickling basket; 2. Base; 3. Top plate; 4. Mounting plate; 5. Anti-collision plate; 6. First cylindrical tube; 7. Cleaning roller; 8. Limiting plate; 9. Drive motor; 10. Second cylindrical tube; 11. First track; 12. Water channel; 13. Second track. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] Example: A novel silicon core acid washing basket, such as Figures 1-4 As shown, the system includes a pickling basket 1. Four sets of bases 2 are mounted on the bottom surface of the pickling basket 1 to support it. A top plate 3, which can be flipped, is mounted on the top surface of the pickling basket 1 via hinges. Mounting plates 4 are vertically mounted on both sides of one end of the top surface of the pickling basket 1 to facilitate its installation. Each mounting plate 4 has horizontally opened mounting holes on its outer surface. The interior of the pickling basket 1 is a hollow rectangle. Anti-collision plates 5 are horizontally fixedly connected to the outer surface of the pickling basket 1 to prevent damage from collisions. Multiple sets of first cylindrical tubes 6 are horizontally fixedly connected to the top of both inner sides of the pickling basket 1. Each group of first cylindrical cylinders 6 is horizontally parallel, with one end of each first cylindrical cylinder 6 horizontally passing through the outer surface of the pickling basket 1 and located horizontally at the outer end of the outer surface of the pickling basket 1. The two sides of each group of first cylindrical cylinders 6 are open circular grooves. A cleaning roller 7, capable of rotating to clean the silicon core, is horizontally and movably mounted at the end of each pair of corresponding first cylindrical cylinders 6 that are close to each other. Both ends of each cleaning roller 7 are movably engaged inside the corresponding first cylindrical cylinder 6, and both ends of each cleaning roller 7 horizontally pass through the inside of the corresponding first cylindrical cylinder 6 and are located horizontally at the outer end of the outer surface of the first cylindrical cylinder 6. Both ends of each cleaning roller 7 are vertically fixedly connected to a [missing information - likely a device or device]. The limiting discs 8 that limit the cleaning rollers 7 are vertically shaped discs. A drive motor 9, which rotates the cleaning rollers 7, is horizontally mounted on the outer end of each limiting disc 8. The drive motor 9 is electrically connected to the control panel. Multiple sets of horizontally corresponding cleaning rollers 7 have a second track 13 horizontally mounted on one end of their outer surface, driving the top sets of cleaning rollers 7 to rotate simultaneously. The inner surfaces of the second track 13 are horizontally and movably wound around the outer surfaces of the corresponding cleaning rollers 7. Multiple sets of second cylindrical tubes 10 are horizontally and fixedly connected to the inner two sides of each first cylindrical tube 6. Each pair of corresponding second cylindrical cylinders 10 are horizontally aligned, and the ends of each pair of second cylindrical cylinders 10 that are close to each other are open circular grooves. A cleaning roller 7 for cleaning silicon cores is horizontally and movably arranged between each pair of second cylindrical cylinders 10. A first track 11 that drives the cleaning roller 7 to rotate is vertically arranged at one end of the outer surface of each pair of vertically corresponding cleaning rollers 7. The two ends of the inner surface of the first track 11 are movably wrapped around the outer surface of the corresponding cleaning roller 7. Water channels 12 arranged in a rectangular pattern are horizontally opened on the four outer surfaces of the first track 11 to facilitate water inlet. A filter screen is horizontally and fixedly connected inside each set of water channels 12.

[0024] Working principle: In use, the pickling basket 1 is first installed on the lifting assembly via the mounting plate 4 and mounting holes. The top plate 3 is flipped using hinges, and the silicon core to be cleaned is placed inside the pickling basket 1 between the two sets of cleaning rollers 7. The pickling basket 1 is then lowered into the pickling tank via the lifting device. The pickling solution inside the pickling tank enters the pickling basket 1 through each set of water channels 12. The drive motor 9 is started via the control panel, and its output drives the top cleaning roller 7 to rotate. The second track 13, in conjunction with the top cleaning rollers 7, drives the cleaning rollers 7 inside the pickling basket 1 to rotate synchronously. The rotation of the top cleaning rollers 7, in conjunction with the first track 11, enables the cleaning rollers 7 inside the pickling basket 1 to rotate synchronously. The rotation of the cleaning rollers 7 performs acidic cleaning on the surface of the silicon core, thus completing the cleaning of the silicon core. This device is simple and highly practical.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel silicon core acid washing basket, characterized in that: The system includes a pickling basket (1), a base (2) at the bottom of the pickling basket (1), a top plate (3) that can be flipped up is installed on the top surface of the pickling basket (1) by a hinge, and mounting plates (4) that facilitate the installation of the pickling basket (1) are vertically installed on both sides of one end of the top surface of the pickling basket (1). Multiple sets of first cylindrical tubes (6) are horizontally fixedly connected to the top of the inner two sides of the pickling basket (1). One end of each set of first cylindrical tubes (6) horizontally passes through the outer surface of the pickling basket (1) and is horizontally located at the outer end of the outer surface of the pickling basket (1). A cleaning roller (7) that can rotate to clean the silicon core is horizontally movably installed at the end of each pair of corresponding first cylindrical tubes (6) that are close to each other. Each set of cleaning rollers (7) has vertically fixed limit plates (8) at both ends to facilitate the positioning of the cleaning roller (7). A drive motor (9) for driving the cleaning roller (7) to rotate is horizontally installed at the outer end of a set of limit plates (8). The drive motor (9) is electrically connected to the control panel. Multiple sets of second cylindrical cylinders (10) are horizontally fixedly connected to the inner two sides of the pickling basket (1) below each set of first cylindrical cylinders (6). A cleaning roller (7) for cleaning silicon cores is horizontally movable between each two sets of second cylindrical cylinders (10). Water channels (12) for facilitating water inlet are horizontally opened on the four outer sides of the first track (11). A filter screen is horizontally fixedly connected inside each set of water channels (12).

2. The novel silicon core acid washing basket according to claim 1, characterized in that: Each set of mounting plates (4) has horizontal mounting holes on its outer surface. The interior of the pickling basket (1) is a hollow rectangle. The outer surface of the pickling basket (1) is horizontally fixed with a collision plate (5) to prevent the pickling basket (1) from being damaged by collision.

3. The novel silicon core acid washing basket according to claim 1, characterized in that: The first cylindrical tubes (6) of each group are horizontally parallel, and the two sides of the first cylindrical tubes (6) of each group are open circular grooves. The two ends of the cleaning rollers (7) of each group are located inside the corresponding first cylindrical tubes (6) and are movably engaged. The two ends of the cleaning rollers (7) of each group pass horizontally through the inside of the corresponding first cylindrical tubes (6) and are located horizontally at the outer end of the outer surface of the first cylindrical tubes (6).

4. The novel silicon core acid washing basket according to claim 1, characterized in that: Each set of limiting discs (8) is a vertical disc shape. Multiple sets of horizontally corresponding cleaning rollers (7) have a second track (13) installed at one end of their outer surface to drive the multiple sets of cleaning rollers (7) located at the top to rotate simultaneously. The two ends of the inner surface of the second track (13) are horizontally and dynamically wrapped around the outer surface of the corresponding cleaning roller (7).

5. A novel silicon core acid washing basket according to claim 1, characterized in that: Each pair of corresponding second cylindrical tubes (10) are horizontally aligned and each pair of second cylindrical tubes (10) are close to each other at one end with an open circular groove. Each pair of vertically aligned cleaning rollers (7) have a first track (11) vertically arranged at one end of their outer surface to drive the cleaning rollers (7) to rotate. The two ends of the inner surface of the first track (11) are movably wrapped around the outer surface of the corresponding cleaning rollers (7).