Non-clogging electrolyte magnetic filter

Abstract

The utility model discloses an electrolyte magnetic filter not easy to block up belongs to magnetic filter field, including magnetic filter cylinder, the top fixedly connected with the top cover of magnetic filter cylinder top, it can realize through double position symmetrical arrangement and multistage shunt design, make electrolyte flow direction more uniform, effectively prevent the impurity accumulation in the system inside, reduced the risk of blockage, thereby realizes the sustained stable operation of equipment. Meanwhile, the modular structure of collection component and sliding collection board etc. makes the magnetic impurity be able to collect in concentration and be convenient for taking out, need not frequent disassembly equipment, greatly simplifies the cleaning and maintenance process, in addition, multistage filtration and shunt structure further optimized the adsorption and separation effect of impurity, reduced the impact and wear and tear to main filter component, effectively prolonged the service life of equipment and promoted the overall filtration purification effect.

Description

Technical Field

[0001] This utility model relates to the field of magnetic filters, and more specifically, to an electrolyte magnetic filter that is not easily clogged. Background Technology

[0002] Currently, during the recycling process of electrolytes in industries such as electrochemistry, metallurgy, and chemicals, a large number of magnetic particulate impurities, such as iron filings and metal powders, often become mixed in. If these impurities are not removed in a timely and effective manner, they will seriously affect the purity of the electrolyte and the stable operation of subsequent processes. Therefore, magnetic filters are widely used as key purification equipment in the electrolyte filtration process.

[0003] However, existing magnetic filters typically have a simple structure, and the filter components are easily clogged by magnetic impurities, leading to reduced filtration efficiency, frequent maintenance, and cumbersome operation. Some devices lack a reasonable diversion and collection structure, allowing impurities to accumulate inside the filter, making cleaning inconvenient and sometimes requiring shutdown and disassembly to remove the blockage, affecting production continuity and equipment lifespan.

[0004] Therefore, an electrolyte magnetic filter that is not easily clogged is proposed to address the above problems. Utility Model Content

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a non-clogging electrolyte magnetic filter. Through a dual-station symmetrical arrangement and multi-stage diversion design, it achieves a more uniform electrolyte flow, effectively preventing impurities from accumulating inside the system, reducing the risk of clogging, and thus ensuring continuous and stable operation of the equipment. Simultaneously, the modular structure, including the collection components and sliding collection plates, allows for the centralized collection and convenient removal of magnetic impurities, eliminating the need for frequent equipment disassembly and greatly simplifying cleaning and maintenance processes. Furthermore, the multi-stage filtration and diversion structure further optimizes the adsorption and separation of impurities, reducing impact and wear on key filter components, effectively extending the equipment's service life and improving the overall filtration and purification effect.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] A non-clogging electrolyte magnetic filter includes a magnetic filter cartridge, a top cover fixedly connected to the top of the magnetic filter cartridge, a pair of symmetrical filter blocks embedded in the top of the top cover, a dual material pipe matching the filter blocks detachably connected to the top of the magnetic filter cartridge, an inlet pipe fixedly connected to the top of the dual material pipe, a partition fixedly connected to the bottom of the top cover and located inside the magnetic filter cartridge, and a pair of collection components installed inside the magnetic filter cartridge, the pair of collection components being symmetrical about the partition.

[0008] Furthermore, an electric valve is installed on the inner wall of the dual material tube and on the upper side of the filter block, and one end of the electric valve is connected to a power source.

[0009] Furthermore, the collection assembly includes a diversion cover, the top of which is fixedly connected to the bottom of the filter block by a connecting rod, and the diversion cover has multiple evenly distributed diversion grooves.

[0010] Furthermore, the diversion cover is surrounded and fixedly connected with a plurality of evenly distributed elastic strips, which are matched with the diversion groove.

[0011] Furthermore, an electromagnetic rod is fixedly connected to the bottom end of the diversion cover, and a protective pad is installed around the electromagnetic rod.

[0012] Furthermore, an electromagnet is fixedly connected to the inner wall of the diversion cover, a sliding ring is slidably connected to the outer side of the electromagnet rod, a friction pad is installed around the outer side of the sliding ring, and a magnetic block is embedded inside the sliding ring.

[0013] Furthermore, the magnetic filter cylinder is provided with a sliding groove, and a collection plate is slidably connected in the sliding groove.

[0014] Furthermore, the collecting plate is provided with a plurality of evenly distributed flow holes, and a fixing rod is fixedly connected to one end of the collecting plate.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] (1) This solution uses a dual-station symmetrical layout and a multi-stage diversion design to make the electrolyte flow more uniform, and impurities are less likely to accumulate inside the system, effectively reducing the risk of blockage and achieving continuous and stable operation of the equipment.

[0017] (2) The modular design of the collection components and sliding collection plate in this solution allows magnetic impurities to be collected in a concentrated manner and easily removed without frequent disassembly of the equipment, which greatly simplifies the cleaning and maintenance process.

[0018] (3) The multi-stage filtration and diversion structure of this solution optimizes the adsorption and separation of impurities, reduces the impact and wear on the main filter components, thereby extending the service life of the equipment and improving the filtration and purification effect. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the filter block structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the collection component structure of this utility model;

[0022] Figure 4 This is a schematic diagram showing the disassembled collection components of this utility model;

[0023] Figure 5 This is a schematic diagram of the diversion cover of this utility model.

[0024] Explanation of the labels in the diagram:

[0025] 1. Magnetic filter cartridge; 2. Collection assembly; 11. Dual material pipe; 12. Feed pipe; 13. Discharge pipe; 14. Filter block; 15. Top cover; 16. Partition plate; 21. Diverter cover; 22. Diverter groove; 23. Elastic strip; 24. Sliding ring; 25. Electromagnetic rod; 31. Collection plate; 32. Fixing rod. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] Please refer to the accompanying drawings in the instruction manual. Figures 1-5A non-clogging electrolyte magnetic filter includes a magnetic filter cylinder 1, a top cover 15 fixedly connected to the top of the magnetic filter cylinder 1, a pair of symmetrical filter blocks 14 embedded in the top of the top cover 15, a dual material pipe 11 matching the filter blocks 14 detachably connected to the top of the magnetic filter cylinder 1, an inlet pipe 12 fixedly connected to the top of the dual material pipe 11, a partition 16 fixedly connected to the bottom of the top cover 15 and located inside the magnetic filter cylinder 1, and a pair of collection components 2 installed inside the magnetic filter cylinder 1, the pair of collection components 2 being symmetrical about the partition 16.

[0030] In this embodiment, the electrolyte magnetic filter mainly includes a magnetic filter cylinder 1 as the main structure, with a top cover 15 fixedly connected to its top. A pair of symmetrical filter blocks 14 are embedded at the top of the top cover 15 for preliminary filtration and diversion of the electrolyte. A dual material pipe 11 corresponding to the filter blocks 14 is also installed at the top of the magnetic filter cylinder 1. The top of the dual material pipe 11 is connected to the feed pipe 12 to ensure that the electrolyte can smoothly enter the filtration system. A partition 16 is installed at the bottom of the top cover 15 and inside the magnetic filter cylinder 1. The partition 16 divides the internal space into two functionally independent areas.

[0031] Inside the magnetic filter cartridge 1, a pair of collection components 2 are symmetrically installed along both sides of the partition 16. This symmetrical distribution design gives the filter the structural advantages of dual channels and dual stations. On the one hand, it can work in turn, realizing continuous filtration operation with one side working and the other side cleaning, which greatly improves the overall operating efficiency and maintenance convenience of the filter. On the other hand, through the coordinated diversion and collection of the filter block 14, the partition 16 and the collection components 2, it can effectively prevent the accumulation of impurities in the filter channel and reduce the risk of clogging.

[0032] An electric valve is installed on the inner wall of the dual feed pipe 11 and on the upper side of the filter block 14. One end of the electric valve is connected to a power source.

[0033] In this embodiment, an electric valve is installed on the inner wall of the dual feed tube 11, located on the upper side of the filter block 14, with one end of the electric valve connected to a power source. This design allows for precise control of the electrolyte inflow via the electric valve. By installing the electric valve on the upper side of the filter block 14 corresponding to the dual feed tube 11, each inlet channel can be selectively opened or closed according to actual filtration needs, achieving separate inflow and independent control of the electrolyte. After the electric valve is connected to the power source, remote or automated operation can be achieved without manual adjustment, greatly improving the intelligence level and ease of use of the equipment.

[0034] The collection component 2 includes a diversion cover 21, the top of which is fixedly connected to the bottom of the filter block 14 by a connecting rod, and multiple evenly distributed diversion grooves 22 are provided on the diversion cover 21.

[0035] The diversion cover 21 is surrounded and fixedly connected with multiple evenly distributed elastic strips 23, which are matched with the diversion groove 22.

[0036] An electromagnetic rod 25 is fixedly connected to the bottom of the diversion cover 21, and a protective pad is installed around the electromagnetic rod 25.

[0037] An electromagnet is fixedly connected to the inner wall of the diversion cover 21. A sliding ring 24 is slidably connected to the outer side of the electromagnet rod 25. A friction pad is installed around the outer side of the sliding ring 24, and a magnetic block is embedded inside the sliding ring 24.

[0038] The magnetic filter cartridge 1 has a sliding groove, and a collection plate 31 is slidably connected in the sliding groove. The collection plate 31 has multiple evenly distributed flow holes, and a fixing rod 32 is fixedly connected to one end of the collection plate 31.

[0039] In this embodiment, the collection component 2, through a diversion cover 21, diversion channels 22, elastic strips 23, an electromagnetic rod 25, a sliding ring 24, and cooperating electromagnets and protective pads, forms a highly efficient and easy-to-clean magnetic impurity collection system. Specifically, the diversion cover 21 is firmly connected to the filter block 14 via a connecting rod. Its top can receive the electrolyte filtered from the filter block 14, and the liquid is further evenly dispersed by the evenly distributed diversion channels 22 on it. Multiple elastic strips 23 are evenly fixedly connected to the outside of the diversion cover 21. These elastic strips 23 correspond one-to-one with the diversion channels 22, which can buffer the flow, guide the electrolyte to the surface of the electromagnetic rod 25, and at the same time prevent impurities from clogging the diversion channels 22, thereby improving the overall diversion and anti-clogging effect.

[0040] An electromagnetic rod 25 is fixedly connected to the bottom of the diverter cover 21. A protective pad is installed around the electromagnetic rod 25 to prevent direct contact with other metal parts, reducing wear and tear. An electromagnet is also fixedly connected to the inner wall of the diverter cover 21. The electromagnet can generate a pushing force on the sliding ring 24 outside the electromagnetic rod 25 when needed. The sliding ring 24 is surrounded by a friction pad and has embedded magnetic blocks. This ensures smooth movement on the electromagnetic rod 25 and allows for rapid cleaning of magnetic impurities on the surface of the electromagnetic rod 25 using magnetic force when the electromagnet is energized. Through this structural design, the electromagnetic rod 25 adsorbs magnetic particles in the electrolyte during normal operation. When cleaning is required, simply activating the electromagnet causes the sliding ring 24 to slide automatically, scraping away and removing impurities from the surface of the electromagnetic rod 25, greatly facilitating maintenance and cleaning.

[0041] Furthermore, the magnetic filter cartridge 1 has a sliding groove, within which a collection plate 31 is slidably connected. The collection plate 31 has multiple flow holes to ensure normal electrolyte flow. A fixing rod 32 is fixedly connected to one end of the collection plate 31, allowing operators to easily remove the collection plate 31 and collect any fallen magnetic particles. This synergistic structure not only improves electrolyte filtration efficiency but also effectively prevents clogging caused by the accumulation of magnetic impurities, achieving integrated filtration, adsorption, and cleaning.

[0042] In summary, the working principle of the collection component 2 is to ensure that magnetic impurities can be efficiently adsorbed and easily cleaned through multi-stage diversion, elastic buffering and electromagnetic adsorption cleaning, which greatly improves the continuity and stability of the filtration system. On the one hand, it significantly reduces the risk of filter clogging and reduces maintenance frequency and labor intensity; on the other hand, it realizes automated and modular maintenance through structural innovation, effectively extending the service life of the equipment, and is suitable for electrolyte filtration applications with high demand and high impurity load.

[0043] Working principle:

[0044] The electrolyte first enters the dual feed pipe 11 equipped with an electric valve through the feed pipe 12. The opening of the electric valve causes the electrolyte to flow through the matching filter block 14 for preliminary filtration. Subsequently, the electrolyte enters the magnetic filter cylinder 1 from the top cover 15. After entering the magnetic filter cylinder 1, the electrolyte is divided and guided by the partition 16 into a pair of collection components 2 symmetrically arranged about the partition 16. The electrolyte is further evenly dispersed by the evenly distributed diversion grooves 22 on the diversion cover 21, and flows to the surface of the electromagnetic rod 25 with a protective pad under the guidance of the elastic strip 23. When the electromagnetic rod 25 is energized, it adsorbs magnetic impurities in the flowing electrolyte. During the adsorption process, the sliding ring 24 can clean the surface of the electromagnetic rod 25 in a timely manner under the action of the electromagnet, so that the attached magnetic impurities fall off onto the collection plate 31 below. The collection plate 31 is installed through a sliding groove and has flow holes on its surface to ensure smooth liquid flow. It can also be easily pulled out by the fixing rod 32 to clean impurities. Finally, the purified electrolyte is discharged from the discharge pipe 13, realizing a highly efficient and non-clogging magnetic filtration process.

[0045] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A non-clogging electrolyte magnetic filter, comprising a magnetic filter cartridge (1), characterized in that: The top of the magnetic filter cylinder (1) is fixedly connected to a top cover (15), and a pair of symmetrical filter blocks (14) are embedded in the top of the top cover (15). The top of the magnetic filter cylinder (1) is detachably connected to a double material pipe (11) that matches the filter blocks (14). The top of the double material pipe (11) is fixedly connected to an inlet pipe (12). The bottom of the top cover (15) and located inside the magnetic filter cylinder (1) is fixedly connected to a partition plate (16). A pair of collection components (2) are installed inside the magnetic filter cylinder (1), and the pair of collection components (2) are symmetrical about the partition plate (16).

2. The non-clogging electrolyte magnetic filter according to claim 1, characterized in that: An electric valve is installed on the inner wall of the dual material tube (11) and on the upper side of the filter block (14), and one end of the electric valve is connected to a power source.

3. The non-clogging electrolyte magnetic filter according to claim 2, characterized in that: The collection component (2) includes a diversion cover (21), the top of which is fixedly connected to the bottom of the filter block (14) by a connecting rod, and the diversion cover (21) has multiple evenly distributed diversion grooves (22).

4. The non-clogging electrolyte magnetic filter according to claim 3, characterized in that: The diversion cover (21) is surrounded and fixedly connected with a plurality of evenly distributed elastic strips (23), and the plurality of elastic strips (23) are matched with the diversion groove (22).

5. The non-clogging electrolyte magnetic filter according to claim 3, characterized in that: The bottom end of the diversion cover (21) is fixedly connected to an electromagnetic rod (25), and a protective pad is installed around the electromagnetic rod (25).

6. The non-clogging electrolyte magnetic filter according to claim 5, characterized in that: An electromagnet is fixedly connected to the inner wall of the diversion cover (21), and a sliding ring (24) is slidably connected to the outer side of the electromagnetic rod (25). A friction pad is installed around the outer side of the sliding ring (24), and a magnetic block is embedded in the sliding ring (24).

7. The non-clogging electrolyte magnetic filter according to claim 1, characterized in that: The magnetic filter cylinder (1) is provided with a sliding groove, and a collection plate (31) is slidably connected in the sliding groove.

8. The non-clogging electrolyte magnetic filter according to claim 7, characterized in that: The collecting plate (31) has multiple evenly distributed flow holes, and a fixing rod (32) is fixedly connected to one end of the collecting plate (31).

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