Stack visual identification and rapid differential separation device for logistics
By adjusting the height of the crawling conveyor belt and designing for quick assembly and disassembly of the vision camera, the problem of damage to fragile items in existing technologies has been solved, achieving efficient separation and convenient maintenance of the logistics separation device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QIDONG DIJIE IND COMPLETE EQUIP CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-06-05
AI Technical Summary
The existing stacking separation device cannot adjust the height of the crawling conveyor belt, which makes fragile items easily damaged during the separation process, reducing the practicality of the device.
A visual recognition speed difference separation device for stacked items in logistics was designed. The height of the crawling conveyor belt is adjusted by a servo motor driving a threaded rod and a lifting cylinder, and the height is recognized by a vision camera. Combined with an anti-fall frame and a lifting plate structure, the height adjustment of the crawling conveyor belt and the quick installation and removal of the vision camera are realized.
It effectively prevents damage to items, improves the practicality of the stacking and separating device, and facilitates the replacement and maintenance of the visual camera, further enhancing the device's usability.
Smart Images

Figure CN224321861U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of logistics and transportation technology, and in particular to a visual recognition speed difference separation device for stacked items in logistics. Background Technology
[0002] In the logistics sorting process, it is common to encounter situations where two or more box-type packages and envelope-type packages are stacked together. Stacking separation devices are processing equipment designed to separate stacked packages. They typically have multiple conveying mechanisms along the conveying direction, with the discharge end of the upstream conveying mechanism being higher than the infeed end of the downstream conveying mechanism. This creates a height difference between the two conveying mechanisms, allowing the stacked packages to be completely separated or partially staggered after falling. Based on this, multiple drops formed by multiple conveying mechanisms ultimately complete the separation of the stacked packages.
[0003] In the existing technology, most traditional stacking separation devices are fixed structures with fixed heights for their crawling conveyor belts. The height of the crawling conveyor belts cannot be adjusted, thus making it impossible to adjust the height difference between the two crawling conveyor belts. This design makes it easy to damage fragile items when the stacking packages being separated contain such items, thereby reducing the practicality of the stacking separation device. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a visual recognition speed difference separation device for stacked items in logistics.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a visual recognition speed difference separation device for stacked items in logistics, comprising a base and a parallel conveyor belt. The parallel conveyor belt is mounted on the upper surface of the base via a fixing frame. A plurality of crawling conveyor belts are provided at one end of the parallel conveyor belt. Anti-fall frames are fixedly installed on the upper surfaces of the mounting frames of the parallel conveyor belts and the crawling conveyor belts. A visual camera is provided on the inner top wall of the anti-fall frame. A base plate is provided on the upper surface of the base located below the crawling conveyor belts. A sleeve frame is fixedly installed on the upper surfaces of the front and rear ends of the base plate. Lifting plates are fixedly installed on the lower surfaces of the front and rear ends of the crawling conveyor belt mounting frame. A servo motor is fixedly installed on the upper surface of the middle position of the base plate. A threaded rod is fixedly installed on the output end of the servo motor. A lifting cylinder is fixedly installed on the lower surface of the crawling conveyor belt mounting frame. An installation assembly is provided on the upper surface of the anti-fall frame.
[0006] As a further description of the above technical solution: the two lifting plates are respectively inserted into the corresponding sleeves, the side walls of the lifting plates are fixedly installed with limit blocks, and the outer surface of the sleeves is provided with limit grooves that are adapted to the limit blocks. By setting the limit blocks, the sliding range of the lifting plates inside the sleeves is limited.
[0007] As a further description of the above technical solution: the side wall of the sleeve is threaded with a limiting bolt, the limiting bolt penetrates the side wall of the sleeve and extends into the interior of the sleeve, and the side wall of the lifting plate is provided with a number of limiting holes that are adapted to the limiting bolt. By setting the limiting bolt, the function of fixing the lifting plate is realized.
[0008] As a further description of the above technical solution: the lifting cylinder is sleeved on the outer surface of the threaded rod, and the inner wall of the lifting cylinder is provided with a threaded groove that meshes with the threaded rod. By providing a threaded groove that meshes with the threaded rod on the inner wall of the lifting cylinder, the function of the threaded rod rotating to drive the lifting cylinder to move is realized.
[0009] As a further description of the above technical solution: docking plates are fixedly installed on the lower surfaces of both ends of the crawling conveyor belt, a slider is fixedly installed on the side wall of one docking plate, and a groove adapted to the slider is opened on the side wall of the other docking plate. By setting the above components, the two crawling conveyor belts can be quickly docked.
[0010] As a further description of the above technical solution: the installation component includes an installation port that extends through the upper surface of one end of the fall arrestor. An installation frame is fixedly installed on the upper surface of the fall arrestor surrounding the installation port. An installation block is provided inside the installation frame. A fixing block that plugs into the installation port is fixedly installed on the lower surface of the installation block. The visual camera is fixedly installed at the bottom end of the fixing block. A positioning block is fixedly installed on the inner wall of the installation frame. A fixing bolt is threadedly connected to the outer wall of the installation frame. A pull handle is fixedly installed on the upper surface of the installation block. By setting up the installation component, the function of assembling and disassembling the visual camera is realized.
[0011] As a further description of the above technical solution: the outer surface of the mounting block is provided with a positioning groove that matches the positioning block, and the fixing bolt passes through the outer wall of the mounting frame and is inserted into the mounting block. By setting the positioning block and the fixing bolt, the function of positioning and fixing the mounting block is realized.
[0012] This utility model has the following beneficial effects:
[0013] 1. Compared with existing technologies, this logistics stacked item visual recognition speed difference separation device, through the cooperation of components such as a base, parallel conveyor belt, crawling conveyor belt, anti-fall frame, vision camera, base plate, sleeve frame, lifting plate, limit block, limit bolt, servo motor, threaded rod, lifting cylinder, docking plate and slider, realizes the function of adjusting the height of the crawling conveyor belt. By adjusting the height of the crawling conveyor belt, the height difference between two adjacent crawling conveyor belts can be adjusted, thereby preventing damage to the items and improving the practicality of the stacked item separation device.
[0014] 2. Compared with existing technologies, this logistics stacked item visual recognition speed difference separation device, through the cooperation of components such as installation port, installation frame, installation block, fixing block, positioning block, fixing bolt and pull handle, realizes the function of quick and convenient disassembly and assembly of visual camera, improves the installation method of visual camera in existing technologies, and enables quick disassembly and assembly of visual camera when it is damaged, thereby facilitating replacement or repair of visual camera, and further improving the practicality of stacked item separation device. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a visual recognition speed difference separation device for stacked items in logistics proposed in this utility model;
[0016] Figure 2 This is a schematic diagram of the crawling conveyor belt structure of a visual recognition speed difference separation device for stacked items in logistics proposed in this utility model;
[0017] Figure 3 This is a schematic diagram of the docking plate structure of a visual recognition speed difference separation device for stacked parts in logistics proposed in this utility model;
[0018] Figure 4 This is a schematic diagram of the lifting plate structure of a visual recognition speed difference separation device for stacked items in logistics proposed in this utility model;
[0019] Figure 5 This is a schematic diagram of the lifting cylinder structure of a visual recognition speed difference separation device for stacked items in logistics proposed in this utility model;
[0020] Figure 6 This is a schematic diagram of the installation components of a visual recognition speed difference separation device for stacked items in logistics, as proposed in this utility model.
[0021] Legend:
[0022] 1. Base; 2. Parallel conveyor belt; 3. Crawling conveyor belt; 4. Anti-fall frame; 5. Vision camera; 6. Base plate; 7. Sleeve frame; 8. Lifting plate; 9. Limit block; 10. Limit bolt; 11. Servo motor; 12. Threaded rod; 13. Lifting cylinder; 14. Connecting plate; 15. Slider; 16. Mounting port; 17. Mounting frame; 18. Mounting block; 19. Fixing block; 20. Positioning block; 21. Fixing bolt; 22. Handle. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figures 1 to 6 This utility model provides a visual recognition speed difference separation device for stacked items in logistics: it includes a base 1 and a parallel conveyor belt 2. The parallel conveyor belt 2 is mounted on the upper surface of the base 1 by a fixing frame. Several crawling conveyor belts 3 are provided at one end of the parallel conveyor belt 2. Anti-fall frames 4 are fixedly installed on the upper surface of the mounting frames of the parallel conveyor belt 2 and the crawling conveyor belts 3. A visual camera 5 is provided on the inner wall of the top of the anti-fall frame 4. A base plate 6 is provided on the upper surface of the base 1 below the crawling conveyor belts 3. The upper surfaces of the front and rear ends of the base plate 6 are... Each side is fixedly installed with a sleeve 7. Lifting plates 8 are fixedly installed on the lower surfaces of the front and rear ends of the crawling conveyor belt 3 mounting frame. The two lifting plates 8 are respectively inserted into the corresponding sleeve 7. Limiting blocks 9 are fixedly installed on the side wall of the lifting plate 8. The outer surface of the sleeve 7 is provided with a limiting groove that matches the limiting block 9. The side wall of the sleeve 7 is threadedly connected with a limiting bolt 10. The limiting bolt 10 passes through the side wall of the sleeve 7 and extends into the interior of the sleeve 7. The side wall of the lifting plate 8 is provided with several limiting holes that match the limiting bolt 10.
[0025] To adjust the height of the crawling conveyor belt 3, a servo motor 11 is fixedly installed on the upper surface of the middle position of the base plate 6. A threaded rod 12 is fixedly installed at the output end of the servo motor 11. A lifting cylinder 13 is fixedly installed on the lower surface of the crawling conveyor belt 3 mounting bracket. The lifting cylinder 13 is sleeved on the outer surface of the threaded rod 12. The inner wall of the lifting cylinder 13 has a threaded groove that meshes with the threaded rod 12. A docking plate 14 is fixedly installed on the lower surface of both ends of the crawling conveyor belt 3. A slider 15 is fixedly installed on the side wall of one docking plate 14, and a sliding groove that matches the slider 15 is opened on the side wall of the other docking plate 14.
[0026] By setting up a base 1, a parallel conveyor belt 2, a crawling conveyor belt 3, an anti-fall frame 4, a vision camera 5, a base plate 6, a sleeve frame 7, a lifting plate 8, a limit block 9, a limit bolt 10, a servo motor 11, a threaded rod 12, a lifting cylinder 13, a docking plate 14, and a slider 15, the height of the crawling conveyor belt 3 can be adjusted. By adjusting the height of the crawling conveyor belt 3, the height difference between two adjacent crawling conveyor belts 3 can be adjusted, thereby preventing damage to items and improving the practicality of the stacking separation device.
[0027] The upper surface of the fall arrestor 4 is provided with an installation component, which includes an installation port 16. The installation port 16 is opened through the upper surface of one end of the fall arrestor 4. An installation frame 17 is fixedly installed on the upper surface of the fall arrestor 4 around the installation port 16. An installation block 18 is provided inside the installation frame 17. A fixing block 19 that is inserted into the installation port 16 is fixedly installed on the lower surface of the installation block 18. A vision camera 5 is fixedly installed at the bottom end of the fixing block 19. A positioning block 20 is fixedly installed on the inner wall of the installation frame 17. A positioning groove that matches the positioning block 20 is opened on the outer surface of the installation block 18. A fixing bolt 21 is threadedly connected to the outer wall of the installation frame 17. The fixing bolt 21 passes through the outer wall of the installation frame 17 and is inserted into the installation block 18. A pull handle 22 is fixedly installed on the upper surface of the installation block 18.
[0028] By setting up the installation port 16, installation frame 17, installation block 18, fixing block 19, positioning block 20, fixing bolt 21 and pull handle 22, the function of quickly and conveniently assembling and disassembling the vision camera 5 is realized, which improves the installation method of the vision camera 5 in the prior art. When the vision camera 5 is damaged, it can be quickly disassembled and assembled, thereby facilitating the replacement or repair of the vision camera 5 and further enhancing the practicality of the stacking separation device.
[0029] Working principle: When using the stacked package separation device to separate stacked packages, the parallel conveyor belt 2 transports the stacked packages. When the stacked package moves to the end of the parallel conveyor belt 2 and contacts the crawling conveyor belt 3, the crawling conveyor belt 3 transports the stacked package. During the transportation process, the vision camera 5 captures and identifies the packages. When the stacked package reaches the top of the first crawling conveyor belt 3, it falls down onto the second crawling conveyor belt 3. During this process, because the packages below contact the crawling conveyor belt 3 first, the stacked packages are completely separated or partially misaligned after falling. Then, after passing through multiple crawling conveyor belts 3, the stacked packages are completely separated.
[0030] When the height of the crawling conveyor belt 3 needs to be adjusted, first loosen the limiting bolt 10 on the outer wall of the sleeve 7, causing the limiting bolt 10 to extend away from the sleeve 7. After the limiting bolt 10 slides out of the limiting hole, the fixing of the lifting plate 8 is released. Then, start the servo motor 11. When the servo motor 11 runs, it drives the threaded rod 12 to rotate clockwise or counterclockwise. During the rotation of the threaded rod 12, the threaded rod 12 drives the lifting cylinder 13 to move through the threaded groove. Under the action of the sleeve 7 and the lifting plate 8, the lifting cylinder 13 drives the crawling conveyor belt 3 to rise and fall. The lifting plate 8 slides inside the sleeve 7, limiting... The position block 9 slides inside the limiting groove, while the docking plate 14 on the crawling conveyor belt 3, which is lifting and lowering, slides on the side wall of the docking plate 14 on the fixed crawling conveyor belt 3. The slider 15 slides inside the slide groove. When the crawling conveyor belt 3 is lifted and lowered to a suitable height, the servo motor 11 is turned off, so that the height of the crawling conveyor belt 3 no longer changes. Finally, the limiting bolt 10 is turned in the opposite direction, so that the limiting bolt 10 is turned back into the limiting hole, fixing the lifting plate 8, thereby fixing the crawling conveyor belt 3 and completing the height adjustment of the crawling conveyor belt 3. Repeat the above operation to adjust the height of multiple crawling conveyor belts 3.
[0031] When the visual camera 5 needs to be replaced or repaired, first loosen the fixing bolt 21 so that the fixing bolt 21 extends away from the mounting frame 17. After the fixing bolt 21 separates from the mounting block 18, release the fixing of the mounting block 18. Then, pull the mounting block 18 upward by pulling the handle 22 so that the mounting block 18 slides upward inside the mounting frame 17. The positioning block 20 slides inside the positioning groove. The fixing block 19 drives the visual camera 5 to slide upward inside the mounting opening 16. After the visual camera 5 slides out of the mounting opening 16, the disassembly of the visual camera 5 is completed. At this time, the visual camera 5 can be replaced or repaired. After the visual camera 5 is replaced or repaired, reverse the above operation and reinstall the visual camera 5 inside the fall arrestor 4.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A visual recognition speed difference separation device for stacked items in logistics, comprising a base (1) and a parallel conveyor belt (2), characterized in that: The parallel conveyor belt (2) is mounted on the upper surface of the base (1) by a fixing frame. A plurality of crawling conveyor belts (3) are provided at one end of the parallel conveyor belt (2). Anti-fall frames (4) are fixedly installed on the upper surface of the mounting frames of the parallel conveyor belt (2) and the crawling conveyor belts (3). A visual camera (5) is provided on the inner top wall of the anti-fall frame (4). A base plate (6) is provided on the upper surface of the base (1) below the crawling conveyor belts (3). A sleeve frame (7) is fixedly installed on the upper surface of the front and rear ends of the base plate (6). A lifting plate (8) is fixedly installed on the lower surface of the front and rear ends of the mounting frame of the crawling conveyor belt (3). A servo motor (11) is fixedly installed on the upper surface of the middle position of the base plate (6). A threaded rod (12) is fixedly installed on the output end of the servo motor (11). A lifting cylinder (13) is fixedly installed on the lower surface of the mounting frame of the crawling conveyor belt (3). An installation component is provided on the upper surface of the anti-fall frame (4).
2. The stacked item visual recognition speed difference separation device for logistics according to claim 1, characterized in that: The two lifting plates (8) are respectively inserted into the corresponding sleeves (7). The side walls of the lifting plates (8) are fixedly installed with limit blocks (9). The outer surface of the sleeves (7) is provided with limit grooves that are compatible with the limit blocks (9).
3. The stacked item visual recognition speed difference separation device for logistics according to claim 1, characterized in that: The side wall of the sleeve (7) is threaded with a limiting bolt (10), which penetrates the side wall of the sleeve (7) and extends into the interior of the sleeve (7). The side wall of the lifting plate (8) is provided with several limiting holes that are compatible with the limiting bolt (10).
4. The stacked item visual recognition speed difference separation device for logistics according to claim 1, characterized in that: The lifting cylinder (13) is sleeved on the outer surface of the threaded rod (12), and the inner wall of the lifting cylinder (13) is provided with a threaded groove that meshes with the threaded rod (12).
5. The stacked item visual recognition speed difference separation device for logistics according to claim 1, characterized in that: The crawling conveyor belt (3) has a docking plate (14) fixedly installed on the lower surface of both ends. A slider (15) is fixedly installed on the side wall of one docking plate (14), and a groove adapted to the slider (15) is opened on the side wall of the other docking plate (14).
6. The stacked item visual recognition speed difference separation device for logistics according to claim 1, characterized in that: The installation assembly includes an installation port (16), which is opened through the upper surface of one end of the fall arrestor (4). An installation frame (17) is fixedly installed on the upper surface of the fall arrestor (4) around the installation port (16). An installation block (18) is provided inside the installation frame (17). A fixing block (19) that is inserted into the installation port (16) is fixedly installed on the lower surface of the installation block (18). The visual camera (5) is fixedly installed at the bottom end of the fixing block (19). A positioning block (20) is fixedly installed on the inner wall of the installation frame (17). A fixing bolt (21) is threadedly connected to the outer wall of the installation frame (17). A handle (22) is fixedly installed on the upper surface of the installation block (18).
7. The stacked item visual recognition speed difference separation device for logistics according to claim 6, characterized in that: The outer surface of the mounting block (18) is provided with a positioning groove that is compatible with the positioning block (20), and the fixing bolt (21) passes through the outer wall of the mounting frame (17) and is inserted into the mounting block (18).